REO REOVIB MFS 268XXL User manual

REO-USA, Inc.
3250 North Post Road, Suite 132
Indianapolis, IN 46226
Phone [phone] e-mail: [email protected]
Fax [phone] web: www.reo-reo.com
P
F
Operating instructions
MFS 268XXL 16A
ID# 626887
MFS 268XL 12A
ID# 626867
Features
-Feeder operating frequency is adjustable and independent of mains frequency.
-Constant feed rate ensured by internal compensation, irrespective of mains
fluctuations.
-Integrated track control via backlog sensor.
-24 V DC output for operating an air valve (IP 54 version), and amplitude control
(sensor required).
-Independent resonant frequency search possible for feeder.
-Enable input (start / stop), status relay (output active / inactive).
-Stand-alone housings (IP 54) or panel-mounted units (IP 20).
Technical data:
Supply voltage 110 / 240 V, +/- 10%, 50/60 Hz
Output 0...100 / 0... 205 V, 3 A, 6 A, 8 A, 12A, 16A
Output frequency 5...300 Hz, (preset at 35... 140 Hz)
Enable input Contacts or 24 V, DC
Track sensor 24 V, PNP (100 mA)
Solenoid air valve output 24 V, (150 mA)
Status output relay (ON/OFF) Changeover contact (250 V, 1 A)
Operating temperature 0...+45 °C
Storage temperature -10...+80 °C
Recommended fuse 3 A, 8 A, 16 A slow-blowing, Type 'D' MCB
Increase value
Decrease value
Programming mode
or Enter
Menus are used for changing settings. The different parameters are
selected by entering a code.
All adjustments are made by first pressing the P key, followed by
selecting the menu code, using the cursor keys.
Settings
Pressing the cursor key for a short time causes one digit
increase/decrease, holding down for a longer time gives changes in
ten-digit steps.
Changed settings are saved when exiting the menu or automatically
if a key is not pressed for 60 seconds.
Return
Display and controls
Instructions:
Enable OFF
Track full
Setpoint in %
Timer running
Stop using "0" key
Operating displays
REOVIB MFS 268
Frequency controllers for vibratory feeders
MFS 268 IP20 16A
ID# 621103
Data is subject to change for the benefit of technical improvement.
I
0
Controller Output
ON
Controller Output
OFF
1
12_14_2005
I
0
P
F
www.reo-usa.com
8450 E. 47th Street
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P
100 %
a [mm]
100 %
0
Amplitude (feed rate) 0... 100 % A. 0 % 000, 008
Maximum output voltage 5...100 % P 90 %. 096, 008
Vibrating frequency 5...300 Hz F. 100 Hz 096, 008
Soft start ramp up 0... 60 sec. /. 0.1 sec. 096
Soft stop ramp down 0... 60 sec. \. 0.1 sec. 096
External setpoint 0 / I E.S.P. 0 003
Potentiometer setpoint 0 / I POT. 0 003
Setpoint 0(4)... 20 mA 0 / I 4.20 0 003
Coarse / Fine control 0 / I 2.SP. 0 003
Invert enable 0 / I -En. 0 003
Switch on time delay 0... 60 sec. I. 1.0 sec. 007, 167
Switch off time delay 0... 60 sec. 0. 1.0 sec. 007, 167
Invert sensor PNP/PNP invers -SE. PNP 007, 167
Activate sensor timeout 0 / I E.En. 0 015
Sensor timeout delay 1... 240 sec. E. 180 sec. 015
Switch off time air valve 0...60 sec. Ai. 4 sec. 015
Activate control mode 0 / I ACC. 0 008
P characteristic 0...100 P.A. 40 008
I characteristic 0...100 I.A. 100 008
Automatic frequency control ON 0 / I A.F.C. 0 008
Automatic frequency search ON A.F.S. 008
Display output current i. 040
Display output frequency F. 040
Pulse feed 0 / I HOP. 0 064
On time delay (only if HOP = I) 0..60 sec. H. 1.0 sec. 064
Off time delay (only if HOP = I) 0..60 sec. h. 1.0 sec. 064
Invert Hopper sensor (not active) 0 / I -Ho. 0 064
Save user settings 0...3 PUSH. 0 143
Restore factory settings FAC. 210
Restore user settings 0...3 US.PA. 0 210
Hide programming menus 0 / I Hd.C. 0 117
Hide setpoint adjustment 0 / I di.S. 0 137
Display software version 001
Settings Range Code Factory Menu
settings code
Input voltage too high
Error messages must be cleared in Menu no. C 009 by means of 'Cl.err.'
Possible cause: Incorrect wiring, possibly a defective coil.
Cause: Mains voltage too high or induced voltage from coil
Overload (output current too high).
Possible cause: Feeder too large, frequency too low for
installed coils, air gap too large.
Short-circuited output
Error messages
Timeout can be cleared with the 'I' key or by means of enable
Code 000 Feed rate set point
Feed rate 0...100 %
Operating mode
Amplitude
Feed rate
Setpoint
No code number is required to change the feed rate: pressing the P key twice will call the setpoint display.
Feed rate setting
Sensor timeout has elasped (material sensor)
Sensor fault (only in regulation mode)
Accelerometer missing or faulty
Current spike limit
Frequency set too low for installed coil or frequency
altered too rapidly during setting up
Frequently appearing Errors, which are not described in this chapter,
should be reported to the manufacturer.
2
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The specific settings for a system can be saved by selecting 'US.PA.' in Menu C143 (recall settings via Menu C 210 'US.PA').
Menu access can be hidden by selecting 'Hd.C.' = I in Menu C117.
This description contains the necessary information for the correct application of the product described below. It is intended for use by technically qualified personnel.
Qualified personnel are persons who, because of their training, experience and position, as well as their knowledge of appropriate standards, regulations, health and
safety requirements and working conditions, are authorised to be responsible for the safety of the equipment, at all times, whilst carrying out their normal duties and are
therefore aware of, and can report possible hazards (definition of qualified employees according to IEC 364).
Safety instructions
WARNING!
Hazardous voltage!
Failure to observe can kill, cause serious injury or damage.
Isolate from mains before installation or dismantling work, as well as for fuse changes or
post installation modifications.
Observe the prescribed accident prevention and safety rules for the specific application.
Before putting into operation, check if the rated voltage for the unit conforms with the
local supply voltage.
Emergency stop devices must be provided for all applications. Operation of the
emergency stop must inhibit any further uncontrolled operation.
Electrical connections must be covered.
Earth connections must be checked for correct function, after installation.
Specified use
The units described herein are electrical controllers for installation in
industrial plants.They are designed for power adjustment on vibratory
feed equipment.
Declaration of conformity
We declare that these products conform with the following standards and
directives:
EN 50081-2 and EN 50082-2 in accordance with directive 89/336/EEC.
REO ELEKTRONIK AG, D-42657 Solingen
Installation
Do supply voltage, operating voltage of the conveyor and controller input voltage match ?
Is the controller adequately rated for the rated power of the feeder ?
What is the vibrating frequency of the feeder ?
Connect the unit in accordance with the wiring instructions and ensure that earthing is correct !
New units are factory set (see table with settings).
For units with unknown settings, first recall the factory settings using Menu C 210 'FAC'.
Attention!
If an external setpoint source is used, select "E.S.P." = I in Menu C003. If a potentiometer is used, select also 'Pot.' = I.
To set the minimum vibration level, select E.S.P. = 0, adjust the vibration level with the cursor keys and then set E.S.P. = I.
During switch-on, internal capacitors cause a high inrush current. Especially if several controllers are switched on simultaneously, the
external fuse can blow or the circuit breaker can trip. Therefore, we recommend fitting slow-acting fuses or circuit breakers, e.g. with type 'D'
characteristic.
3
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a [mm]
0
+24 V
P
P
P
P
P
P
10 kR
0...+10 V
+
-
0(4)...20mA
+
-
789
789
789
+5 V
500R
a [mm]
0
+24 V
t
t
a [mm]
+24 V
t
a [mm]
0
+24 V
t
00
P
P
P
P
P
100 %
a [mm]
100 %
0
100 %
a [mm]
100 %
0
P. 100%
P. 80%
100 %
t
0
100%
a [mm]
P
t
0
t
0 = Enable
I = Invert enable
0 = Track control via backlog sensor
I = Coarse/fine control with second setpoint
0 = Setpoint using display
I = external setpoint 0...+10 V ON
0 = external setpoint 0...+10 V
I = external setpoint 4...20 mA
Operating mode
0 = 0...10 V/ 0(4)...20 mA
I = Potentiometer
Code 003 Function settings
Code 096 / 020 Feeder
Soft stop time 0...5 sec.
Vibrating frequency [Hz]
Maximum limit 100...5 %
Feed rate 0...100 %
Soft start time 0...5 sec.
Operating mode
Sensor input
Feed rate
Potentiometer
Display
Sensor
Feed rate
Track control / backlog
Coarse / fine control
Enable
Feed rate
Enable
Feed rate
Amplitude
Feed rate
Setpoint
Amplitude
Feed rate
Setpoint
Feed rate
Maximum
Set point input
Sensor input
Enable input
Maximum feed rate
Vibrating frequency
Soft start / soft stop
.
Internal using keys in
touch panel
External setpoint
0...+10 V,
0(4)...20 mA
Potentiometer 10 KW
Track control
or
Coarse / fine control with
two feed rates
+24 V signal or
closed contact will
enable the output.
+24 V signal or
closed contact will inhibit
the output.
Limiting the maximum
feed rate
The set point will still
display 0... 100 %, even
though it is limited
internally.
The frequency setting
depends on the feeder
type.
Important!
The wrong frequency
setting can damage the
coil.
Time ramp for starting
and stopping the feeder.
t-on
t-off
4
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P
P
P
P
P
P
P
100 %
a [mm]
t
100 %
0
100 %
a [mm]
t
100 %
0
P. 100%
P. 80%
100 %
+
-
MFS
U, I, P
t
100=
10=
P
I
a [mm]
P
Proportional characteristic
(gain)
Start frequency search
Automatic frequency control
0 = Off I = On
Integral characteristic
(damping)
Operating mode
Switch to control mode
0 = Regulation (without sensor)
I = Control (with sensor)
Vibrating frequency [Hz]
Maximum limit 100...5 %
Feed rate 0...100 %
Amplitude
Feed rate
Setpoint
f = fixed
key will start automatic frequency search
Code 008 Control mode
Amplitude
Feed rate
Setpoint
Maximum
f = f resonant
Limiting of output voltage
or feed rate, e.g. to
prevent hammering. The
displayed setpoint range
remains at 0...100%.
Frequency setting
depends upon the feeder
type.
Influences the regulation
behaviour: Lineout time
and vibration behaviour
(pumping) of feeder.
Start automatic
frequency search
Activates the control mode
to ensure a constant
vibration amplitude, even
with large load variations.
The control mode requires
an acceleration sensor.
Automatic frequency
change in case of
resonance.
* n cc l rat on e s,pe S 0 s to b i te t the f ede f c ta ta pli u ontrol. C re m t b ak n n the m thod ounting e ure A a e e i s nor ty W-7 ,ha eft d o e r or ons n mt de c a us eteieof m to ns
hat the f x ures a ol d, rie t orre eat on nd not fl x under vibrat on.
t i t re s i p ov d he c ct ori nt i a do e i
Ma ua se tin of t e v br ti f quenc :n l t g h i a ng re y
t s prtan t av w s tpit sett n e.g. 0 % ecau e up n re c ing r so an e it s os ib etha a hig m lit de wl be in uc d vn with a l w otut
I i im o t o h e a lo e o n i g ( 3)b s o a h e n c i psl t h a p u il d e,ee o up
v l a e h s in re s n h isk f the cil ammer g". o de e m e t e re o an f q en y y u mus o ne t to t e ou p t Re o an f eq en y h s b en rac e
ot g , t u c aig t e r o o "h in T t r in h sn t re uc o t c n c h t u .sn t ruc a e e h d
we he e is maxi m a l u e an n u o tut ur en .
hntr mu mp it d d mi im m upc r t
Aut ai eque c ech (re a on m de only)
om t c fr n y sar gul ti o .
* Put et oin at er .
s p t z o
e t eg lati n mod e u C 00 ,Pa meter C ).
* S lec r u oe(M n 8 ra A C=I
* e op imum, vibr t n r qu ncy of h ede eter n d by i ia in h fre ue c se rch (Men 08 P ra tr se c A. .. nd p ess an c s r ke )
Th t ai gf e e t e fer is dmi e in t t g t e qny a u C0, a me e ,le t F S a r y ur oy .
R trn the con r r ba k to no m l un ing mod fe h es na t fre ue c a ee ond
eu tolle c r a r n e atr t er o n qny h s b nf u .
5
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P
P
P
a [mm]
24V
0
t
a [mm]
24V
0
t
P
24V
0
t
24V
0
t
P
P
a [mm]
24V
0
t
P
P
P
P
P
a [mm]
0
t
a [mm]
24V
0
t
P
P0 = Feeder doesn't switch off during timeout
I =Feeder switches off during timeout
E. = Sensor timeout [sec]
Operating mode
Sensor
Feeder ON
inactive
active
Sensor control
Sensor control active.
If no components are
detected during the
timeout period, the
feeder switches off.
Code 015 Special functions
Switch on time delay
0...60 sec.
Switch off time delay
0...60 sec.
Operating mode
Invert sensor function
I = inverted
Code C 007 / C 167 Track control / Backlog sensor Sensor
Feeder
Sensor
ON OFF
Sensor Sensor
Time delays
Sensor
Adjustment of the ON
and OFF delays
Invert sensor input
Run-on-time for air valve output
t-on t-off
Feeder
OFF Air valve
OFF
t-on
Setting the run-on-
time for the air valve
output.
Air valve output
Feeder
0 = Pulse feed Off
I = Pulse feed On
Code 064 Pulse feed
Feeder on time
Feeder off time
Sensor invert (not active)
On and Off time for
Hopper pulse feed
Pulse feed
Operating mode
6
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P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
PP
P
P
P
Code 143 Save parameter settings
Save parameter settings
Operating mode
Code 210 Restore parameters
Restore factory settings
Operating mode
Restore user settings
All previously set parameters are saved.
Restore factory settings.
Restore settings saved under C143.
Service
Restore
factory settings
Restore parameter
settings previously
stored under C143
Save parameter
settings
Select parameters 0 to 3 Saves up to 4 different parameters (no. 0 - 3).
Select parameters 0 to 3 Saves up to 4 different parameters (no. 0 - 3).
Code 117 Inhibit access
I= Hidden menus
Operating mode
Parameter menus cannot be accessed, except for the feed rate setpoint
Parameter menus can be accessed
Hide programming
menus.
0 = Setpoint access ON
I = Setpoint access OFF
Operating mode
Setpoint can be adjusted
Code 137 Inhibit setpoint access
Setpoint access
Setpoint cannot be adjusted
7
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Code 008
P
P
P
P
P
P
P
P
P
P
PP
PP
P
P
P
P
P
5 Hz 300 Hz
F.L. F.H.
F.L. F.H.
max. 1 : 4
P
Code 008
Code 040 Service
Upper frequency limit
Operating mode
Lower frequency limit
Curren limit n % of I x.t i ma
Actual value in % (display only)
of the nominal coil current
Actual frequency value
(display only)
Output voltage
limiting 100 V
0 = Off, I = On
Display shows the actual coil current
in % of the nominal current (Inom).
38,5 x 6
100 = 2,31 A
Display x Inom
100 =
Conversion
4,8 x 100
6= 80 %
I-limit x 100
Inom =
Conversion: e.g. 4,8 A coil:
Adjustment of the current limit
in & of the nominal current (Inom).
Adjustable frequency range
Parameters 'F.L.' and 'F.H.'
in Menu C 040.
Effective frequency range
Parameter 'F' in
Menus C 008, C 096, and C 020.
When operated with 230 / 240 V mains supply, the output voltage is limited to 100 V.
Display shows the actual vibration frequency.
Setting the limits of the
frequency adjustment
range accessible for the
user.
A narrow adjustment
range is preferable for
the automatic frequency
search function.
Adjusting output current
llimit depending on coil.
Monotoring
the output current.
Monitoring the
vibration frequency
0 = Service mode OFF
I = Service mode ON
Service mode
Code 127 Enable service menu
Enables access to the adjustment of Imax,
Fmin / Fmax, and Output voltage limiting.
Current limit
Frequency range
Service
Extended
settings
8
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MFS 268, 621605, 3Amp, IP 20
REOVIB
MFS
O
I
P
F
9
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REO - USA
F
PO
I
MFS 268, 626848, 8Amp, IP 20
10
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REO - USA
F
PO
I
MFS 268, 621103, 15Amp, IP 20
11
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567
1 2 3 4 8 9
E
+24V
E
S
A
10k
0...10V
0(4)...20mA
+
+
--
7
8
7
8
34
+10V
12...24V, DC
+
-
4
5
E
+ 24V
31 32 33
SW...
L
N
PE
PE
26 27 28 29
10
GND
USA
P P P
SPEED
I
0
P
F
Track Sensor
Feeder
Enable
Set point
Accelerometer orange
black
red
Main Input
22 23 24 25
21
MFS 268, 3Amp & 8Amp, IP 20, Electrical
Status Relay
12
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567
1 2 3 4 8 9
E
+24V
E
S
A
10k
PE
0...10V
0(4)...20mA
+
+
--
7
9
7
8
21
+10V
22
24 25 29
12...24V, DC
+
-
4
5
E
+ 24V
31 32 33
SW...
L
N
PE
PE
26 27 28 29
10
GND
23
REOVIB MFS 268
USA
P P P
SPEED
I
0
P
F
!
!
Track Sensor
Feeder
Enable
Set point
Accelerometer orange
black
red
Main Input
Output
Screen clamb
for cable from
acceleration sensor
Screen clamb for
output cable
Only use screened
power output cables.
Only use screened
control cables!
MFS 268, 15Amp, IP 20, Electrical
13
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MFS 268, 626848, 8Amp, IP 54
14
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MFS 268, 626867, 12Amp, IP 54
DISCONNECT MAIN SUPPLY
BEFORE REMOVING COVER
REOVIB MFS 268
REO - USA
F
PO
I
Key Functions:
F = Former Menu
P = Pass/Accept
= Decrease
= Increase
O = Stop
I = Run
www.reo-usa.com
8.200
6.314
7.598 8.071
15
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MFS 268, 626887, 16Amp, IP 54
www.reo-usa.com
Key Functions:
F = Former Menu
P = Pass/Accept
= Decrease
= Increase
O = Stop
I = Run BEFORE REMOVING COVER
DISCONNECT MAIN SUPPLY
REOVIB MFS 268
F
PO
I
8.062
7.125
7.875
7.563
8.000
16
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MFS 268, IP 54, 8A, Electrical
27
6
229
28
25
24
N L
A2 A1
PE PE
5pol.Flanschdose
+Schwingweite
Buchsenein-
satz 4+PE
Buchsenein-
satz 4+PE
12
3 4
12
3 4
12
3 4
12
3 4
Buchsenein-
satz 4+PE
L
N
A1
A2
1
2
3
4
1
2
3
4
Output Feeder
Main Input 110 / 240 V
PE
Input
brown / A1
blue
/ A2
ye/gn
Output
brown / A1
blue
/ A2
ye/gn
+ 24 V
Input
GND
+ 24 V, DC
GND
Input
Track control
PNP-sensor
X 4
screen
Acceleration
sensor
X 40
21 22 23
Internal status relay
+24 V
SW...
13 23 33 34
Acceleration
sensor
567
123 4 89
+24V
E
S
A
10k
0...10V
0(4)...20mA
+
+
-
7
8
7
8
+10V
12...24V, DC
+
-
4
5
-
External set point
R=500 ohm
extern
Enable
PNP-Sensor track control
17
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MFS 268, IP 54, 12A & 16A, Electrical
56 7
123 4 89
+24V
E
S
A
10k
0...10V 0(4)...20mA
+
+
-
-
7
8
7
8
+10V
12...24V, DC
+
-
4
5
21 22 23
55 54 53 52 51
27 26 29 28
25 24
+24 V
SW...
31 32 33 34 35 36 37
L N
A2 A1
PE PE
PE PE PE PE PE
-
5pol.Flanschdose
+Schwingweite
Buchsenein-
satz 4+PE
Buchsenein-
satz 4+PE
12
3 4
12
3 4
12
3 4
12
3 4
Buchsenein-
satz 4+PE
L
N
A1
A2
1
2
3
4
1
2
3
4
Internal status relay
Time out +24V
Valve + 24V
GND
Acceleration
sensor
External set point
R=500 ohm
extern
Enable
PNP-Sensor track control
Output
feeder
Main
input
110 / 240 V
PE
Input
brown / A1
blue
/ A2
ye/gn
Output
brown / A1
blue
/ A2
ye/gn
+ 24 V
Input
GND
+ 24 V, DC
GND
Input
Track control
PNP-sensor
X 4
screen
Acceleration
sensor
X 40
18
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