Smartgen HGM8100A User manual

HGM8100A Genset Controller
(HGM8110A/HGM8120A)
(VFD DISPLAY)
USER MANUAL
SMARTGEN (ZHENGZHOU) TECHNOLOGY CO., LTD.

Chinese trademark
English trademark
SmartGen — make your generator smart
SmartGen Technology Co., Ltd.
No.28 Jinsuo Road
Zhengzhou
Henan Province
P. R. China
Tel: [phone]
0086-371-67991553/67992951
0086-371-67981000(overseas)
Fax: [phone]
Web: http://www.smartgen.com.cn
http://www.smartgen.cn
Email: [e-mail]
All rights reserved. No part of this publication may be reproduced in any material form
(including photocopying or storing in any medium by electronic means or other) without
the written permission of the copyright holder.
Applications for the copyright holder’s written permission to reproduce any part of this
publication should be addressed to Smartgen Technology at the address above.
Any reference to trademarked product names used within this publication is owned by
their respective companies.
SmartGen Technology reserves the right to change the contents of this document without
prior notice.

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Software Version
Date Version Note
2013-01-29 1.0 Original release.
2013-04-12 1.1 Modify some details.
2013-06-17 1.2 Modify case dimension; Modify
the contents of “Oil Pressure
Sensor”
2013-11-20 1.3 Add “Loss of Speed Signal Shutdown
” in output port
settings.
2013-12-23 1.4 Add function: Long pressing “ ”
button can reset trip
alarm.
2014-10-23 1.5 Change
the “Working Conditions” and “Storage Condition”
temperature as (-40~+70)℃
2016-09-28 1.6
Modify the picture of mask and the graph of controller
dimension.
This manual is suitable for HGM8110A/HGM8120A controller only.
Clarification of notation used within this publication.
SIGN INSTRUCTION
NOTE Highlights an essential element of a procedure to ensure correctness.
CAUTION!
Indicates a procedure or practice, which, if not strictly observed, cou
ld
result in damage or destruction of equipment.
WARNING!
Indicates error operation may cause death, serious injury and
significant property damage.

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CONTENT
1OVERVIEW................................................................................................................ 6
2PERFORMANCE AND CHARACTERISTICS........................................................... 7
3SPECIFICATION ..................................................................................................... 10
4OPERATION.............................................................................................................11
4.1 KEY FUNCTION ..................................................................................11
4.2 INDICATOR LIGHT...............................................................................12
4.3 LCD DISPLAY .....................................................................................13
4.3.1 MAIN DISPLAY.......................................................................................13
4.3.2 BASIC PARAMETER..............................................................................14
4.3.3 ADVANCED PARAMETERS SETTING ..................................................16
4.4 AUTOMATIC OPERATION.....................................................................18
4.5 MANUAL OPERATION..........................................................................20
4.6 GENSET CONTROLLER ATS CONTROL PROCEDURES...........................21
4.7 VIEWING THE EVENT LOG...................................................................23
5PROTECTION ......................................................................................................... 24
5.1 WARNINGS ........................................................................................24
5.2 SHUTDOWN ALARM............................................................................26
5.3 TRIP AND STOP ALARM.......................................................................28
5.4 TRIP ALARM.......................................................................................29
6CONNECTING......................................................................................................... 30
7SCOPES AND DEFINITIONS OF CONFIGURABLE PARAMETERS .................... 33
7.1 CONTENTS AND SCOPES OF PARAMETERS .........................................33
7.2 ENABLE DEFINITION OF PROGRAMMABLE OUTPUT PORTS...................43
7.2.1 CUSTOM PERIOD OUTPUT..................................................................48
7.2.2 CUSTOM COMBINED OUTPUT ............................................................49
7.3 DEFINED CONTENTS OF CONFIGURABLE INPUT PORTS (ALL ACTIVE
WHEN CONNECT TO GRAND (B-))........................................................50
7.4 SELECTION OF SENSORS...................................................................53
7.5 CONDITIONS OF CRANK DINSCONNECT SELECTION ............................54
8PARAMETER EDITING........................................................................................... 55
9SENSORS SETTING............................................................................................... 57
10 COMMISSIONING................................................................................................... 58
11 TYPICAL WIRING DIAGRAMS............................................................................... 59
12 INSTALLATION....................................................................................................... 61

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12.1 BATTERY VOLTAGE INPUT...................................................................61
12.2 SPEED SENSOR INPUT.......................................................................61
12.3 OUTPUT AND EXPAND RELAYS............................................................61
12.4 AC INPUT...........................................................................................62
12.5 WITHSTAND VOLTAGE TEST................................................................62
13 FACTORY DEFAULT VALUES................................................................................ 63

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1 OVERVIEW
HGM8110A/8120A genset controllers are especially designed for extremely high/low
temperature environment (-40~+70)°C. The controllers can operate reliability in extreme
temperature conditions with the help of VFD display and the components that resist
extreme temperature. All display information is Chinese (English is optional). Operation
information, status information and faults information are all displayed which make
commissioning convenience for factory personnel. Controller can be used under
complex electromagnetic interference environment with the strong ability of
anti-electromagnetic interference. Easy to maintain and upgrade due to the plug-in
terminal.
HGM8110A/8120A genset controllers integrate digitization, intelligentization and network
technology which are used for genset automation and monitor control system of single
unit to achieve automatic start/stop, data measure, alarm protection and “four remote”
(remote control, remote measuring, remote communication and remote regulating).
HGM8110A/8120A genset controllers adopt micro-processor technology with precision
parameters measuring, fixed value adjustment, time setting and set value adjusting and
etc..Majority parameters can be configured from front panel, and all parameters can be
configured by RS485 interface (or RS232) to adjust via PC. It can be widely used in all
types of automatic genset control system with compact structure, advanced circuits,
simple connections and high reliability.

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2 PERFORMANCE AND CHARACTERISTICS
♦HGM8100A series controller has two types:
HGM8110A: ASM (Automatic Start Module)，used for single automation systems.
HGM8120A: AMF (Auto Mains Failure), updates based on HGM8110A, moreover, has
mains electric quantity monitoring and mains/generator automatic transfer control
function, especially for automatic system composed by generator and mains.
♦With ARM-based 32-bit SCM, highly integrated hardware, new reliability level.
♦Vacuum fluorescent display (VFD), selectable Chinese/English interface which can be
chosen at the site, making commissioning convenience for factory personnel;
♦Widely temperature range: (-40~70) °C, can be used in extreme temperature
environment.
♦Suitable for 3-phase 4-wire, 3-phase 3-wire, single phase 2-wire, and 2-phase 3-wire
systems with voltage 120/240V and frequency 50/60Hz;
♦Collects and shows 3-phase voltage, current, power parameter and frequency of
generator or mains.
Mains
Line voltage (Uab, Ubc, and Uca) V (unit)
Phase voltage (Ua, Ub, and Uc) V (unit)
Frequency f Hz(unit)
Generator
Line voltage (Uab, Ubc, and Uca) V (unit)
Phase voltage (Ua, Ub, and Uc) V (unit)
Frequency fHz(unit)
Load
3-phase Current Ia, Ib, IcA (unit)
Active power (P) kW (unit)
Apparent power (S) kVA (unit)
Power factor (λ)
Accumulate total generator power (W) kWh(unit)
♦For Mains, controller has over and under voltage, over and under frequency, loss of
phase and phase sequence wrong detection functions; For generator, controller has
over and under voltage, over and under frequency, loss of phase, phase sequence

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wrong, over and reverse power, over current detection functions;
♦3 fixed analog sensors (temperature, oil pressure and liquid level);
♦2 configurable sensors can be set as sensor of temperature, oil pressure or fuel level;
♦Precision measure and display parameters about Engine,
Temp. (WT) °C/°F both be displayed
Oil pressure (OP) kPa/psi/bar all be displayed
Speed (RP)
Voltage of Battery (VB) V (unit)
Voltage of Charger (VD) V (unit)
Hour count (HC) can accumulate to max. 65535 hours.
Start times can accumulate to max. 65535 times.
♦Protection: automatic start/stop of the gen-set, ATS(Auto Transfer Switch) control with
perfect fault indication and protection function;
Fault display items:
High temperature alarm
High temperature shutdown
Low oil pressure alarm
Low oil pressure shutdown
Over speed shutdown
Low fuel level warn
Battery voltage high warn
Battery voltage low warn
Over current shutdown
Fail to start
Fail to stop
Emergency stop alarm
Oil pressure sensor open circuit shutdown
Temperature sensor open circuit shutdown
♦All output ports are relay-out;
♦Parameter setting: parameters can be modified and stored in internal EEPROM
memory and cannot be lost even in case of power outage; most of them can be
adjusted using front panel of the controller and all of them can be modified using PC
via RS485/RS232 ports.
♦More kinds of curves of temperature, oil pressure, fuel level can be used directly and

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users can define the sensor curves by themselves;
♦Multiple crank disconnect conditions (speed sensor, oil pressure, generator frequency)
are optional;
♦Real time clock and run time accumulation function. 99 pieces of event logs can be
circularly stored and inquired on the spot; also can be print or be inquired via PC.
♦Scheduled start & stop generator (can be set as start genset once a week/month).
♦With maintenance function. Actions (warning, shutdown or trip and stop) can be set
when maintenance time out;
♦Can be used on pumping units and as an indicating instrument (indicate and alarm are
enable only, relay is inhibited );
♦Accumulative total electric energy. Users can reset it and re-accumulative the value
which make convenience to users to count the total value as their wish.
♦Widely Power supply range: DC(8~35)V, suitable to12/24V start battery voltage
environment.
♦With international standard MODBUS communication protocol, better error checking
capability, and with RS232 and RS485(coupling isolation) communication interface,
can realized functions of remote control, remote measuring, remote communication
and remote regulating.
♦Waterproof security level IP55 due to rubber seal installed between the controller
enclosure and panel fascia;
♦Metal fixing clips enable perfect in high temperature environment;
♦Modular design, pluggable connection terminals and embedded installation way;
compact structure with easy mounting.

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3 SPECIFICATION
ITEM
CONTENT
Operating voltage DC8. 0V to 35. 0V, Continuous Power Supply
Power consumption
<6W(Standby mode: ≤3W)
Alternator Input Range
3-Phase 4 Wire
3-Phase 3 Wire
Single-Phase 2 Wire
2-Phase 3 Wire
AC20V - AC360V (ph-N)
AC30V - AC600V (ph- ph)
AC20V - AC360V (ph-N)
AC20V - AC360V (ph-N)
Alternator Frequency
50Hz / 60Hz
Speed sensor voltage
1.0V to 24.0V (RMS)
Speed sensor Frequency
10,000 Hz (max)
Start Relay Output
16 A DC28V at DC supply output.
Fuel Relay Output
16 A DC28V at supply output.
Aux. Output 1
16 A DC28V at supply output.
Aux. Output 2
16 A DC28V at supply output.
Aux. Output 3
16 A DC28V at supply output.
Aux. Output 4
16 AAC250V at DC supply output.
Gen Close Relay
Aux. Output 5
16AAC250V passive
Mains Close Relay
Aux. Output 6
16AAC250V passive
Overall Dimensions
243.7mm x 176.2mm x 51.2mm
Panel Cutout
214mm x 160mm
C. T. Secondary
5A (rated)
Working Conditions
Temperature: (-40~+70)°C
Humidity: (20~93)%RH
Storage Condition
Temperature: (-40~+70)°C
Protective Level IP55 Gasket
Insulation Intensity ApplyAC2.2kV voltage
between high voltage terminal and
low voltage terminal;
The leakage current is not more than 3mA within 1min.
Weight
0.80kg