Retracta DR482G-05 User manual

Instruction Manual Page 1
Owners Manual
Quality Hose Reels
IMR3-issue 12
Model Type
Air
Air/Water
Hot/Cold Water/Coolant
Horticultural
Weed pesticide
Oil / Grease

Instruction Manual Page 2
Thank you for purchasing the Retracta R3 retractable hose reel.
PLEASE READ THIS SAFETY INFORMATION CAREFULLY BEFORE USE.
Read and retain this instruction manual to assist you in the operation of your new product.
‘CAUTIONS’ are listed throughout this manual to advise of actions that may cause damage to you’re
the operator or to the equipment.
The following general warnings should be observed when installing, operating or maintaining hose reel equip-
ment. Further specific warnings pertaining to specific dangers may be found within this document
CAUTION
* Do not exceed the maximum working pressure for
this reel. (Refer to the product specifications)
* Only use compatible fluids with this reel.
(Refer to compatible fluids in product specifications)
* Check equipment daily for wear or damage.
(Replace worn or damaged items immediately with
genuine replacement parts).
* Use equipment for intended use only.
* Check equipment daily for leaks.
(Repair or replace as required)
* Do not alter or modify equipment.
Before attempting any maintenance
disconnect and turn off supply line,
then release the line pressure.
* Do not let go of the hose when rewinding.
* Use reel in well ventilated areas if toxic or flammable
fluids are in use
* Do not attempt to stop leaks with your hand or body.
Note,
This is not an exhaustive list of hazards and warnings. All care should be taken to maintain safe working proce-
dures when installing, operating and maintaining the equipment. It is recommended that only trained professional
trades people with the appropriate working knowledge of such equipment be charged with its installation and
maintenance.
INTRODUCTION
* Operator should wear appropriate protection
equipment to protect against personal injury .
* Caution should be observed against burning due to
hot water teperature when using hot water reels.

Instruction Manual Page 3
Fig.1 Wall mounting (max height 1.4m) Fig.2 Overhead mounting
(max height 4.5m)
Fig.4 BB200 Bracket
High wall mounting (max height 4.5m)
Fig.3 BB200 Bracket - Floor/Bench
INSTALLATION INSTRUCTIONS
INCREASE SPRING TENSION
1) Remove screws 2) Add 2 complete turns
Note: 1 click on hub equals 90 deg 3) Replace screws
CAUTION Before attempting any maintenance
disconnect and turn off supply line,
then release the line pressure.
1) Use appropriate hardwear to secure and support
the reel and bracket to desired location and weight
of the fluids.
7) Purge the air from the reel and check for any leaks
or damage before initial use.
8) Before carrying out any maintenance, close isola-
tion valve and remove all line pressure.
2) To prevent the reel from pivoting in the overhead
position (figure 2). Install locking bracket supplied.
3) If spring recoil tension requires adjusting refer to
“Add spring tension” for correct procedure
4) Connect the fluid supply line to the side of the reel
making sure to tighten appropriately.
5) It is recommended that an isolation valve is in-
stalled before the reel inlet.
6) Connect a desired hose-end attachment and tighten
appropriately. Thread sealant may be required.
(refer to back page for mounting bracket template)
(ALL MODELS)
(refer to back page for fitting instructions)

Instruction Manual Page 4
REMOVE / REPLACE TENSION
SIDE PLATE
2) Hold hub and remove screws 3) Release spring tension
4) Remove screw and center hub 5) Remove screws. 6) Remove side plate
7) Fit new side plate. 8) Fit screws.
10) Fit screw.
9) Fit screws
11) Add 2 complete turns 12) Fit screws
1) Remove screws with
magnetic screwdriver
Before attempting any maintenance
disconnect and turn off supply line,
then release the line pressure.
(ALL MODELS)

Instruction Manual Page 5
1) Pull out hose and latch
HOSE REPLACEMENT INSTRUCTIONS
2) Remove screws 3) Remove screws 4) Remove plate
5) Remove cable tie 6) Remove swivel
7) Remove old hose 8) Fit new hose
9) Attach hose to the swivel 11) Fit cable tie 10) Fit swivel assembly 12) Fit sideplate
13) Fit screws. 14) Fit screws 15) Recoil hose evenly into reel
Before attempting any maintenance
disconnect and turn off supply line,
then release the line pressure.
(Air/Water/Hort) (Hot Water)
(High Press Water and Oil)
(Air/Water/Hort) (Hot Water)
(High Press Water and Oil)
(ALL MODELS EXCEPT GREASE)

Instruction Manual Page 6
(GREASE)
1) Pull out hose and latch 2) Remove screws
7) Remove hose from swivel
3) Remove sideplate 4) Remove screws
5) Remove swivel
13) Fit screws. 14) Fit side plate 16) Recoil hose evenly into reel
10) Fit hose to swivel 11) Fit cable tie
6) Remove cable tie 8) Remove old hose
9) Fit new hose 12) Fit swivel through side plate
15) Fit screws.
Before attempting any maintenance
disconnect and turn off supply line,
then release the line pressure.
HOSE REPLACEMENT INSTRUCTIONS

Instruction Manual Page 7
1) Pull out hose and latch 2) Remove screws
6) Remove circlip
7) a) Remove body from shaft
b) Replace o’rings
c) Apply water resistant grease
d) Re-fit swivel body and circlip
Swivel O’ring Replacement instructions
(use steps 1-7 & 9-14)
Swivel replacement Instructions
(use steps 1-5 & 8-14)
3) Remove screws 4) Remove plate
5) Remove cable tie
8) Remove swivel 9) Fit swivel assembly 10) Fit cable tie 11) Fit sideplate
13) Fit screws 14) Recoil hose evenly into reel
Before attempting any maintenance
disconnect and turn off supply line,
then release the line pressure.
12) Fit screws.
(AIR / AIR-WATER / COOLANT)
(HORTICULTURAL / WEED PESTICIDE)
SWIVEL REPLACEMENT
SWIVEL SEALS REPLACEMENT

Instruction Manual Page 8
1) Pull out hose and latch 2) Remove screws
6) Remove circlip
7)
a) Remove body from shaft
b) Replace o’rings
c) Apply water resistant grease
d) Re-fit swivel body and circlip
Swivel O’ring Replacement instructions
(use steps 1-7 & 10-15)
Swivel replacement Instructions
(use steps 1-5 & 8-15)
3) Remove screws 4) Remove plate
5) Remove cable tie
12) Fit sideplate 13) Fit screws. 14) Fit screws 15) Recoil hose evenly into reel
8) Remove hose from swivel 10) Fit swivel assembly 11) Fit cable tie
Before attempting any maintenance
disconnect and turn off supply line,
then release the line pressure.
9) Fit hose to new swivel
Oil Swivel
Hot Water Swivel
Hot Water Swivel Hot Water Swivel
Oil Swivel Oil Swivel
(OIL / HOT WATER)
SWIVEL REPLACEMENT
SWIVEL SEALS REPLACEMENT

Instruction Manual Page 9
SWIVEL REPLACEMENT
Before attempting any maintenance
disconnect and turn off supply line
then release line pressure.
1) Pull out hose and latch 2) Remove screws 3) Remove sideplate 4) Remove screws
5) Remove swivel 6) Remove cable tie 7) Remove SB6 swivel 8) Fit new SB6 swivel
9) Fit cable tie 10) Fit swivel through side plate 13) Fit screws. 14) Fit side plate
16) Recoil hose evenly into reel
15) Fit screws.
(GREASE)

Instruction Manual Page 10
RACR ADJUSTMENT
CONTROL INSTRUCTIONS
Adjustment Screw
1. Lift centre button to unlock then lift out plug 2. Pull hose out and latch when adjustment
screw appears
3. Adjust speed as desired
4. Replace plug then press centre
button to lock
(Clockwise for slower return)
(Counter clockwise for faster return)
(FOR MODELS FITTED WITH RACR)

Instruction Manual Page 11
TROUBLESHOOTING GUIDE
Hose does nor retract correctly
Reel does not latch
Leaking from hose
Leaking from swivel
A) Outlet nozzle, gun or
tool is too heavy
B) Spring is fatigued and
lost tension
A) Incorrect operation
B) Latch assembly is broken
Swivel or swivel seals
are worn
Split in hose
Refer to INCREASE SPRING
TENSION on page 3
Refer to REMOVE/ REPLACE
TENSION SIDE PLATE
on page 4
Refer to SWIVEL OR SWIVEL
SEAL REPLACEMENT on pages
7,8,9
Refer to HOSE REPLACEMENT
on pages 5,6

Instruction Manual Page 12
Note:
1. Outer casing set is supplied with screws, mouth set and lower insert
2. Standard bracket not shown
EXPLODED DIAGRAM

Instruction Manual Page 13
SWIVEL ASSEMBLY PART NUMBERS
Air / Air-Water / Coolant
Oil
O’Ring seal kit
BS115Vs
O’Ring seal kit
BS115Vs
Cold Water
Hot Water
O’Ring seal kit
BS115-1K
CWSwivel Assembly kit
RS118As
O’Ring seal kit
BS115ES
High Pressure Hot Water
HP Swivel Assembly kit
RS85s
Grease
GR Swivel Assembly kit
RS124As
(SB6)s
Weed Pesticide
Horticultural
O’Ring seal kit
BS115Vs
WD Swivel Assembly kit
RS67s
O’Ring seal kit
BS115-1K
DR Swivel Assembly kit
RS1s
1/4”NPT Adaptor
Hose Size BSP Swivel NPT Swivel
3/8" (10mm) RS117AS RS131AS
1/2" (12mm) RS117AS RS131AS
Hose Size BSP Swivel NPT Swivel
3/8" (10mm) RS116AS RS130AS
1/2" (12mm) RS115AS RS129AS
Oil Swivel Assembly Kit
AR / AW / Coolant Swivel Assembly Kit
Hose Size BSP Swivel NPT Swivel
1/2" (12mm) RS119AS RS133AS
HW Swivel Assembly Kit

Instruction Manual Page 14
SPARE PARTS LIST
Accessories
Description Spare part no
Std wall bracket BU200
bench mount bracket BB200
Cold wash nozzle set RH51s
Horticultural reel nozzle set DR-GSETS
Hose Stoppers
Hose Assembly (NPT/USA)
Hose Type Hose ID Length Hose Part
No.
Hose Stopper
Part No.
Air ‐FLEX Yellow (RY) 3/8" 65 ft RH169S RP156‐5S
Air ‐FLEX Yellow (RY) 1/2" 65 ft RH173S RP156‐1S
Air ‐FLEX Orange (RO) 3/8" 65 ft RH179S RP156‐5S
Air ‐FLEX Orange (RO) 1/2" 65 ft RH183S RP156‐1S
Garden (DR) 1/2" 60 ft RH189S RP156‐1S
Garden (DR) 1/2" 82 ft RH206S RP156‐1S
Hot Water 1/2" 65 ft RH196S RP156‐2S
Grease 1/4" 50 ft RH197S RP156‐5S
Oil 1/2" 50 ft RH193S RP156‐3S
Inlet/Feeder hose (NPT/USA)
Garden (DR) 1/2" 6 ft RH190S
Hose Stoppers
Description Spare part no
RP156-1S 15mm OD Hose (5/8")
RP156-2S 18mm OD Hose (3/4")
RP156-3S 20mm OD Hose (13/16")
RP156-5S 13MM OD Hose (1/2")
RP156-4S OXY / LPG Hose
Hose Assembly (BSP/AU)
Hose Type Hose ID Length Hose
Part No.
Hose Stopper
Part No.
Air (AR) 3/8" 20m RH35S RP156‐1S
Air (AR) 1/2" 15m RH22S RP156‐2S
Air (AR) 1/2" 20m RH150S RP156‐2S
Air/Water (AW) 3/8" 15m RH151S RP156‐1S
Air/Water (AW) 3/8" 20m RH152S RP156‐1S
Air/Water (AW) 1/2" 15m RH153S RP156‐2S
Air/Water (AW) 1/2" 20m RH154S RP156‐2S
Air ‐FLEX Yellow (RY) 3/8" 20m RH171S RP156‐5S
Air ‐FLEX Yellow (RY) 1/2" 20m RH175S RP156‐1S
Air ‐FLEX Orange (RO) 3/8" 20m RH181S RP156‐5S
Air ‐FLEX Orange (RO) 1/2" 20m RH185S RP156‐1S
Garden (DR) 1/2" 18m RH191S RP156‐1S
Garden (DR) 1/2" 25m RH203S RP156‐1S
Cold Water (CW) 1/2" 15m RH40S RP156‐3S
Cold Water (CW) 1/2" 20m RH155S RP156‐2S
Hot Water (HW) 1/2" 15m RH41S RP156‐2S
Hot Water (HW) 1/2" 20m RH168S RP156‐2S
High Pressure Water (HP) 3/8" 15m RH159S RP156‐1S
Grease (GR) 1/4" 10m RH45S RP156‐5S
Grease (GR) 1/4" 15m RH156S RP156‐5S
Oil (OMP) 3/8" 10m RH84S RP156‐1S
Oil (OMP) 1/2" 15m RH161S RP156‐3S
Weed Pesticide 1/2" 16m RH50S RP156‐2S
Inlet/Feeder hose BSP/AU
Garden (DR) 1/2" 2m RH192S
Compressed
Air
Water
Grease/Oil/
Chemical
Generic Parts
Item no Description Spare part no
1 Tension hub set R3THs
2 Latch set R3Ls
3 Latching side plate R3LPs
4 Inlet side plate R3IPs
5 Drum assembly R3DAs
6 Mouth set R3Ms
7 Standard Bracket (incl locking plate) BU200
8 Outer Casing Set - (nominate colour) R3OC-* (replace* with colour)
9 Lower insert (nominate colour) R3LIS-* (replace * with colour)

Instruction Manual Page 15
DECLARATION OF CONFORMITY

Instruction Manual Page 16
DECLARATION OF CONFORMITY

Instruction Manual Page 17
DECLARATION OF CONFORMITY

Instruction Manual Page 18
DECLARATION OF CONFORMITY

Instruction Manual Page 19
BU200 WALL MOUNT BRACKET
MOUNTING DETAILS
NOTE: Not to scale
DIMENSIONS
WEIGHT: 11kg (24lb) - 15kg (33lb) MODEL DEPENDENT

Instruction Manual Page 20
For Warranty Terms and Conditions see macnaught.com.au / macnaughtusa.com
For a list of Australian Service Centres see macnaught.com.au
Note:
This product should be disposed of according to all applicable
local and national government environment regulations and
guidelines.
BB200 BENCH MOUNT BRACKET
MOUNTING DETAILS
NOTE: Not to scale
FITTING LOCKING BRACKET
Macnaught Americas
[phone] | [email protected]
* Read Manual Before Use!