REVELL RAIL User manual

Parts Diagram
&
Service Manual
R e v i s i o n A 3 / 2 / 2 0 2 2

Tools, Pivot Numbers & Torque Specifications
Pivot #2
Pivot #3
Pivot #5
Pivot #4
Pivot #1
Required Tools for Basic Service
- Torque Wrench
- 1x 4mm Hex Wrench
- 1x 4mm Hex Bit
- 1x 5mm Hex Bit
- 1x 6mm Hex Bit
- 1x 8mm Hex Bit
Torque Specifications
Pivot #1
10 Nm
Pivot #2
10 Nm
Pivot #3
10 Nm
Pivot #4
10 Nm
Pivot #5
10 Nm
Rear Shock Bolt
15 Nm
Forward Shock Bolt
10 Nm
Rear Axle
13 Nm (18 Nm Max)
Seat Clamp
5 Nm
Derailleur Hanger
5 Nm

Exploded View & Parts List Part Number Description Qty.
A 310-FRA18-0116 Pivot #1 Axle 1
B 310-FRA18-0120 Pivot #2 Axle 1
C 310-FRA18-0122 Pivot #3 Axle 2
D 310-FRA18-1124 Pivot #4 Axle 1
E 310-FRA18-0126 Pivot #5 Axle 2
F 310-FRA18-0115 Pivot #1/#4 Spacer 4
G 310-FRA18-0119 Pivot #2 Spacer 2
H 310-FRA18-0121 Pivot #3 Spacer 4
I 310-FRA18-0125 Pivot #5 Spacer 4
J 310-FRA18-0117 Pivot #1/#2/#4 Bolt 3
K 310-FRA18-0127 Pivot #3/#5 Bolt 4
L 310-10021-0050 Forward Shock Bolt 1
M ------ 6801V Bearing 18
N 310-FRA18-0114 Pivot #1 Inner Spacer 1
O 310-FRA18-0118 Pivot #2 Inner Spacer 1
P 310-FRA18-1123 Pivot #4 Inner Spacer 1
Q 310-10021-0051 Forward Shock Axle 1
R 310-FRA18-0129 Forward Shock Washers 2
S 310-10021-0077 Rear Shock Bolt 1
T 310-00000-0028 Revel Axle 1
U 310-HAN18-0107 Rail/Rascal Derailleur Hanger 1
V 310-HAN18-0108 Rail/Rascal Derailleur Hanger Bolt 1
W 310-FRA18-0111 Downtube Hose Clamp 1
X ------ Hose Clamp/Bottle Mount Bolts 5
RQ
O
L
I
P
J
H
H
Pivot #4
Pivot #1
Pivot #2
J
Pivot #3
Pivot #5
A
Pivot #3
Pivot #5 M
I
K
B
C
E
D
E
C
M
F
N
MM
G
G
F
F
M
K
TW
X
U
V
X
S

Pivot Assembly Overview
Pivot Number
Diagram Parts List
#1
#2
1x 310-FRA18-0116
Pivot #1 Axle
2x 310-FRA18-0115
Pivot #1/#4 Spacer
1x 310-FRA18-0114
Pivot #1 Inner Spacer
2x ------
68
01V Bearing
1x 310-FRA18-0117
Pivot #1/#2/#4 Bolt
When servicing your Rail’s linkage, take time to clean all parts thoroughly to ensure creak-free shredding.
Apply Ti. Prep or Anti-Seize to threads of forward and rear shock mounting hardware (parts L and S in exploded view).
Apply grease to all axle shafts and bearing seal faces. Do not apply grease to the threads of the axles and bolts.
Apply blue Loctite 242 (or similar) to threads on the bolts before threading them into the pivot axles.
We recommend only changing bearings that show signs of wear.
To make assembly easier, loosely assemble the complete linkage before tightening any of the pivot locations.
Drive Side
Drive Side
Front Triangle
Lower
Link
Front Triangle
Upper
Link
A
M
J
F
N
Torque to 10 Nm
1x 310-FRA18-0120
Pivot #2 Axle
2x 310-FRA18-0119
Pivot #2 Spacer
1x 310-FRA18-0118
Pivot #2 Inner Spacer
2x ------
68
01V Bearing
1x 310-FRA18-0117
Pivot #1/#2/#4 Bolt
B
M
J
G
O
Torque to 10 Nm

Pivot Assembly Overview
Pivot Number
Diagram Parts List
#3
#4
#5
Drive Side
Drive Side
Drive Side
Rear Triangle
Rear Triangle
Upper Link
Lower Link
Shock Yoke
1x 310-FRA18-1124
Pivot #4 Axle
2x 310-FRA18-0115
Pivot #1/#4 Spacer
1x 310-FRA18-1123
Pivot #4 Inner Spacer
2x ------
68
01V Bearing
1x 310-FRA18-0117
Pivot #1/#2/#4 Bolt
D
M
F
Torque to 10 Nm
1x 310-FRA18-0122
Pivot #3 Axle
2x 310-FRA18-0121
Pivot #3 Spacer
2x ------
68
01V Bearing
1x 310-FRA18-0127
Pivot #3/#5 Bolt
C
K
H
M
Torque to 10 Nm
1x 310-FRA18-0126
Pivot #5 Axle
2x 310-FRA18-0125
Pivot #5 Spacer
2x ------
68
01V Bearing
1x 310-FRA18-0127
Pivot #3/#5 Bolt
E
K
I
M
Torque to 10 Nm
J
Front Triangle
Rear Triangle
P