REX RVF 327 User manual

RVF 327, 327 S, 330, 330 S
ex no. 1200
In general
Version 1.5 page 1 of 144
TABLE OF CONTENTS
1.In general ..........................................................................................................................8
1.1Introduction.................................................................................................................9
1.2Copyrights ................................................................................................................10
1.3Symbols - comments................................................................................................11
1.4Fundamental safety tips ...........................................................................................12
1.5Work area and danger zone for the operation personnel.........................................18
2.Machine description ........................................................................................................19
2.1Short description for the continuous vacuum filling machine....................................19
2.2Usage .......................................................................................................................20
2.3Proceedure sketch for alternating operations...........................................................22
2.4Photo of the continuous vacuum filling machine ......................................................23
2.5Protective devices and their safety functions ...........................................................25
2.6Safety-related user information ................................................................................26
3.Transport, set up, installation ..........................................................................................27
3.1Transport ..................................................................................................................27
3.2Interim storage .........................................................................................................27
3.3Setting up the machine.............................................................................................27
3.4Securing/ fuse protection..........................................................................................28
3.5Machine aligning ......................................................................................................28
3.6Necessary space for operation and upkeep.............................................................28
3.7Size, weight and technical data................................................................................ 29
3.8Beginning operation .................................................................................................30
3.9Safety precations......................................................................................................34
4.Operation of the vacuum filling machine .........................................................................37
4.1General safety precautions ......................................................................................37
4.2Control elements/function.........................................................................................38
4.3Description of the touch screen................................................................................42
4.4Description of the Touch-, CPU- controls.................................................................45

RVF 327, 327 S, 330, 330 S
ex no. 1200
In general
page 2 of 144 Version 1.5
4.5Keyboard description................................................................................................56
4.6Installation of the straight filling program..................................................................60
4.7Adjustment of a portioning program .........................................................................62
4.8Adjustment of a twisting off program ........................................................................66
4.9Adjustment of the pressure sensor operation...........................................................70
4.10Adjustment of the second machine controls.............................................................71
4.11Special functions ......................................................................................................73
4.12Special function "tube alignment".............................................................................74
4.13Tune in setup mask, language selection, time and date ..........................................75
4.14Screen adjustments..................................................................................................78
4.15Recipe administration............................................................................................... 81
4.16User registration .......................................................................................................84
4.17Info-log .....................................................................................................................84
4.18Service plan..............................................................................................................85
4.19Status report............................................................................................................. 88
4.20Metal detector...........................................................................................................89
4.21Weighing system ......................................................................................................90
4.22Alarms, malfunction reports......................................................................................91
4.23Defect repair.............................................................................................................94
4.24Conveyor housing, sliding drum and pressure plate ................................................97
4.25Inserting conveyor parts ...........................................................................................98
4.26Hopper, feeder and stopper .....................................................................................99
4.27Overview of feeding system ...................................................................................100
4.28Insertion of feeder, scraper and anti-stopper .........................................................101
4.29Fasten straight filling tube ......................................................................................102
4.30Inserting vacuum glass gauge parts.......................................................................103
4.31Inserting the water drain......................................................................................... 104
4.32Attachment of the twisting gear, twist off filling tube and intesine holding
device .............................................................................................................105
4.33Processing suggestions for skins ........................................................................... 111

RVF 327, 327 S, 330, 330 S
ex no. 1200
In general
Version 1.5 page 3 of 144
4.34Production ..............................................................................................................112
4.35End of production ...................................................................................................116
5.Maintenance..................................................................................................................117
5.1Cleaning and cleaning plan ....................................................................................117
5.2Cleaning the vacuum filling machine......................................................................118
5.3Maintenance and care............................................................................................ 126
5.4Maintenance and upkeep ....................................................................................... 126
5.5Greasing................................................................................................................. 128
6.Error search and repair .................................................................................................132
6.1Check list................................................................................................................132
7.Putting out of service.....................................................................................................140
7.1Shutting down the vacuum filling machine .............................................................140
8.Explanations..................................................................................................................141
8.1Giving over declaration...........................................................................................141
8.2conformity declaration ............................................................................................142
8.3Notes ......................................................................................................................144

RVF 327, 327 S, 330, 330 S
ex no. 1200
In general
page 4 of 144 Version 1.5
ILLUSTRATION INDEX
Figure 1: danger area RVF 327, 327 S, 330, 330 S...............................................................18
Figure 2: photograph..............................................................................................................23
Figure 3: function elements and their arrangement on the vacuum filling machine ...............24
Figure 4: RVF 327, 327 S, 330, 330 S, 100 Liter hopper.......................................................29
Figure 5: RVF 327, 327 S, 330, 330 S, 160 Liter hopper.......................................................29
Figure 6: hopper.....................................................................................................................32
Figure 7: knee lever switch.....................................................................................................39
Figure 8: clipper outlet............................................................................................................41
Figure 9: main switch .............................................................................................................41
Figure 10: touch-screen .........................................................................................................42
Figure 11: operation elements................................................................................................49
Figure 12: filling program selection ........................................................................................51
Figure 13: keyboard program name .......................................................................................52
Figure 14: altering setting point with keys "+" and "-".............................................................53
Figure 15: directly changing the setting point.........................................................................54
Figure 16: mask filling ............................................................................................................60
Figure 17: filling correcting mask...........................................................................................61
Figure 18: mask portioning.....................................................................................................62
Figure 19: mask portioning corrections ..................................................................................63
Figure 20: mask portioning corrections 2 ...............................................................................64
Figure 21: mask portioning corrections 3 ...............................................................................65
Figure 22: mask twisting off....................................................................................................66
Figure 23: mask twisting off - correction.................................................................................67
Figure 24: mask twisting off – correction 2.............................................................................68
Figure 25: mask pressure sensor...........................................................................................70

RVF 327, 327 S, 330, 330 S
ex no. 1200
In general
Version 1.5 page 5 of 144
Figure 26: mask portioning of secondary machine.................................................................72
Figure 27: information mask...................................................................................................73
Figure 28: tube alignment.......................................................................................................74
Figure 29: setup mask............................................................................................................75
Figure 30: switching languages..............................................................................................76
Figure 31: setting the date......................................................................................................77
Figure 32: setting the time......................................................................................................77
Figure 33: mask screen adjustments .....................................................................................78
Figure 34: mask recipe administration ...................................................................................81
Figure 35: editing the recipe data...........................................................................................82
Figure 36: recipe dates...........................................................................................................82
Figure 37: mask service information ......................................................................................85
Figure 38: mask service information 2 ...................................................................................86
Figure 39: mask service plan .................................................................................................87
Figure 40: status report ..........................................................................................................88
Figure 41: metal detector .......................................................................................................89
Figure 42: weighing system....................................................................................................90
Figure 43: alarm mask 1.........................................................................................................92
Figure 44: alarm mask 2.........................................................................................................93
Figure 45: alarm mask 3.........................................................................................................94
Figure 46: alarm mask 4.........................................................................................................96
Figure 47: installation sequence for delivery system..............................................................97
Figure 48: hopper cover with feeder.......................................................................................99
Figure 49: fastening straight filling tube................................................................................102
Figure 50: inserting vacuum glass gauge parts....................................................................103
Figure 51: water drain ..........................................................................................................104
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