REX RVF 327 User manual

RVF 327, 327 S, 330, 330 S
ex no. 1200
In general
Version 1.5 page 1 of 144
TABLE OF CONTENTS
1.In general ..........................................................................................................................8
1.1Introduction.................................................................................................................9
1.2Copyrights ................................................................................................................10
1.3Symbols - comments................................................................................................11
1.4Fundamental safety tips ...........................................................................................12
1.5Work area and danger zone for the operation personnel.........................................18
2.Machine description ........................................................................................................19
2.1Short description for the continuous vacuum filling machine....................................19
2.2Usage .......................................................................................................................20
2.3Proceedure sketch for alternating operations...........................................................22
2.4Photo of the continuous vacuum filling machine ......................................................23
2.5Protective devices and their safety functions ...........................................................25
2.6Safety-related user information ................................................................................26
3.Transport, set up, installation ..........................................................................................27
3.1Transport ..................................................................................................................27
3.2Interim storage .........................................................................................................27
3.3Setting up the machine.............................................................................................27
3.4Securing/ fuse protection..........................................................................................28
3.5Machine aligning ......................................................................................................28
3.6Necessary space for operation and upkeep.............................................................28
3.7Size, weight and technical data................................................................................ 29
3.8Beginning operation .................................................................................................30
3.9Safety precations......................................................................................................34
4.Operation of the vacuum filling machine .........................................................................37
4.1General safety precautions ......................................................................................37
4.2Control elements/function.........................................................................................38
4.3Description of the touch screen................................................................................42
4.4Description of the Touch-, CPU- controls.................................................................45

RVF 327, 327 S, 330, 330 S
ex no. 1200
In general
page 2 of 144 Version 1.5
4.5Keyboard description................................................................................................56
4.6Installation of the straight filling program..................................................................60
4.7Adjustment of a portioning program .........................................................................62
4.8Adjustment of a twisting off program ........................................................................66
4.9Adjustment of the pressure sensor operation...........................................................70
4.10Adjustment of the second machine controls.............................................................71
4.11Special functions ......................................................................................................73
4.12Special function "tube alignment".............................................................................74
4.13Tune in setup mask, language selection, time and date ..........................................75
4.14Screen adjustments..................................................................................................78
4.15Recipe administration............................................................................................... 81
4.16User registration .......................................................................................................84
4.17Info-log .....................................................................................................................84
4.18Service plan..............................................................................................................85
4.19Status report............................................................................................................. 88
4.20Metal detector...........................................................................................................89
4.21Weighing system ......................................................................................................90
4.22Alarms, malfunction reports......................................................................................91
4.23Defect repair.............................................................................................................94
4.24Conveyor housing, sliding drum and pressure plate ................................................97
4.25Inserting conveyor parts ...........................................................................................98
4.26Hopper, feeder and stopper .....................................................................................99
4.27Overview of feeding system ...................................................................................100
4.28Insertion of feeder, scraper and anti-stopper .........................................................101
4.29Fasten straight filling tube ......................................................................................102
4.30Inserting vacuum glass gauge parts.......................................................................103
4.31Inserting the water drain......................................................................................... 104
4.32Attachment of the twisting gear, twist off filling tube and intesine holding
device .............................................................................................................105
4.33Processing suggestions for skins ........................................................................... 111

RVF 327, 327 S, 330, 330 S
ex no. 1200
In general
Version 1.5 page 3 of 144
4.34Production ..............................................................................................................112
4.35End of production ...................................................................................................116
5.Maintenance..................................................................................................................117
5.1Cleaning and cleaning plan ....................................................................................117
5.2Cleaning the vacuum filling machine......................................................................118
5.3Maintenance and care............................................................................................ 126
5.4Maintenance and upkeep ....................................................................................... 126
5.5Greasing................................................................................................................. 128
6.Error search and repair .................................................................................................132
6.1Check list................................................................................................................132
7.Putting out of service.....................................................................................................140
7.1Shutting down the vacuum filling machine .............................................................140
8.Explanations..................................................................................................................141
8.1Giving over declaration...........................................................................................141
8.2conformity declaration ............................................................................................142
8.3Notes ......................................................................................................................144

RVF 327, 327 S, 330, 330 S
ex no. 1200
In general
page 4 of 144 Version 1.5
ILLUSTRATION INDEX
Figure 1: danger area RVF 327, 327 S, 330, 330 S...............................................................18
Figure 2: photograph..............................................................................................................23
Figure 3: function elements and their arrangement on the vacuum filling machine ...............24
Figure 4: RVF 327, 327 S, 330, 330 S, 100 Liter hopper.......................................................29
Figure 5: RVF 327, 327 S, 330, 330 S, 160 Liter hopper.......................................................29
Figure 6: hopper.....................................................................................................................32
Figure 7: knee lever switch.....................................................................................................39
Figure 8: clipper outlet............................................................................................................41
Figure 9: main switch .............................................................................................................41
Figure 10: touch-screen .........................................................................................................42
Figure 11: operation elements................................................................................................49
Figure 12: filling program selection ........................................................................................51
Figure 13: keyboard program name .......................................................................................52
Figure 14: altering setting point with keys "+" and "-".............................................................53
Figure 15: directly changing the setting point.........................................................................54
Figure 16: mask filling ............................................................................................................60
Figure 17: filling correcting mask...........................................................................................61
Figure 18: mask portioning.....................................................................................................62
Figure 19: mask portioning corrections ..................................................................................63
Figure 20: mask portioning corrections 2 ...............................................................................64
Figure 21: mask portioning corrections 3 ...............................................................................65
Figure 22: mask twisting off....................................................................................................66
Figure 23: mask twisting off - correction.................................................................................67
Figure 24: mask twisting off – correction 2.............................................................................68
Figure 25: mask pressure sensor...........................................................................................70

RVF 327, 327 S, 330, 330 S
ex no. 1200
In general
Version 1.5 page 5 of 144
Figure 26: mask portioning of secondary machine.................................................................72
Figure 27: information mask...................................................................................................73
Figure 28: tube alignment.......................................................................................................74
Figure 29: setup mask............................................................................................................75
Figure 30: switching languages..............................................................................................76
Figure 31: setting the date......................................................................................................77
Figure 32: setting the time......................................................................................................77
Figure 33: mask screen adjustments .....................................................................................78
Figure 34: mask recipe administration ...................................................................................81
Figure 35: editing the recipe data...........................................................................................82
Figure 36: recipe dates...........................................................................................................82
Figure 37: mask service information ......................................................................................85
Figure 38: mask service information 2 ...................................................................................86
Figure 39: mask service plan .................................................................................................87
Figure 40: status report ..........................................................................................................88
Figure 41: metal detector .......................................................................................................89
Figure 42: weighing system....................................................................................................90
Figure 43: alarm mask 1.........................................................................................................92
Figure 44: alarm mask 2.........................................................................................................93
Figure 45: alarm mask 3.........................................................................................................94
Figure 46: alarm mask 4.........................................................................................................96
Figure 47: installation sequence for delivery system..............................................................97
Figure 48: hopper cover with feeder.......................................................................................99
Figure 49: fastening straight filling tube................................................................................102
Figure 50: inserting vacuum glass gauge parts....................................................................103
Figure 51: water drain ..........................................................................................................104

RVF 327, 327 S, 330, 330 S
ex no. 1200
In general
page 6 of 144 Version 1.5
Figure 52: skin holding device..............................................................................................105
Figure 53: operational elements vacuum filling machine .....................................................112
Figure 54: cleaning the vacuum filling machine ...................................................................124
Figure 55: grease points of the vacuum filling machine .......................................................129
Figure 56: grease point for skin holding device....................................................................129

RVF 327, 327 S, 330, 330 S
ex no. 1200
In general
Version 1.5 page 7 of 144
© 2014 REX-Technologie GmbH & Co. KG. All copyrights belong to the company REX-
Technologie GmbH & Co. KG.
The information and diagrams described here can neither be duplicated, improperly used nor
passed on to a third party without prior authorization from us. Note: The entire documentation
for the Vacuum filling machine RVF 327, 327 S, 330, 330 S are found in the handbook.
1. Operating instructions incl. Replacement parts documentation and detailed schematic dia-
grams as well as
2. The CE-Conformity explanation and the reverse answer sheet (machine handing over pro-
tocol)

RVF 327, 327 S, 330, 330 S
ex no. 1200
In general
page 8 of 144 Version 1.5
1. IN GENERAL
MANUFACTURER
REX-Technologie GmbH & Co. KG
Irlachstrasse 31
5303 Thalgau
Austria
www.rex-austria.com
OPERATING COMPANY
Name
Address
Zip code, town
MACHINE DESIGN
Type
Machine number
Construction year
ADMITTANCE PERSONNEL
Name
Name
Name

RVF 327, 327 S, 330, 330 S
ex no. 1200
In general
Version 1.5 page 9 of 144
1.1 INTRODUCTION
This operational instruction is important information and must be read, under-
stood and every point needs to be noted by the personnel working with the Vacu-
um filling machine RVF 327, 327 S, 330, 330 S, or who carry responsibility for
their operation.
The complete operating instructions always need to be stored in the direct vicinity
of the Vacuum filling machine.
Particularly important details concerning the handling will be pointed out in the
instruction manual.
The knowledge and following of the instruction manual contributes to reaching
the attainable current level of safety and problem-free operation in dealing with
this Vacuum filling machine, according to the current state of the art. It is there-
fore very important that the instruction manual remain readily available to the
responsible personnel, and also be circulated among, and read by all those in-
volved in operating the machine.
Official acceptance risk of the Vacuum filling machines must be charged (bought,
paid for) prior to beginning operation. The customer is responsible for establish-
ment of the availability of a national or regional acceptance risk. Non-compliance
excludes liability claims against the manufacturer.
We recommend this instruction manual be carefully and thoroughly read before
beginning operation of this vacuum filling machine! The manufacturer of this ma-
chine will not be held liable for damage and operational failure resulting from not
observing the operation manual!
In the event that difficulties should nevertheless occur, turn to our customer ser-
vice, or replacement parts departments, or with a representative who would glad-
ly be assistance.
The pictures and sketches shown are only completed as is necessarily required
for their understanding.
The technical data, descriptions and construction information correspond with the
time of printing. Constructional changes since then are possible in the interest of
a continuous further development.

RVF 327, 327 S, 330, 330 S
ex no. 1200
In general
page 10 of 144 Version 1.5
1.2 COPYRIGHTS
On the usage of documents delivered by us concerning the Vacuum filling machine, such as
Instruction manual
Sketches
Photos
Replacement parts lists
Circuit diagrams
Programs etc.
Are copyrighted exclusively for the company REX-Technologie GmbH & Co.
KG. The customer/operator has only the non-transferable right for usage of
these documents for the purpose of assistance in proper operation or mainte-
nance of the Vacuum filling machine. Any further usage, in particular the pass-
ing on, withdrawal, covering up (transfer), duplication or changes cannot take
place without our written consent.
In the usage of any altered or different switch or control programs, including
possible hard and software used here, as well as with any built in alterations to
the Vacuum filling machine, we refuse any liability for object, cost or personal
damage. At the same time, all warranties of the operator associated with the
machine manufacturer are voided.