Rexel S16 Building instructions

DEM Page 1 of 43 FEBRUARY 07
PAPER SHREDDER
S16
ILLUSTRATED
PARTS LIST
AND
SERVICE INSTRUCTIONS
Acco Service Division,
Halesowen Industrial Estate, Hereward Rise, Halesowen, West Midlands B62 8AN
Telephone [phone] Fax [phone]

DEM Page 2 of 43 FEBRUARY 07
CONTENTS
HEADING PAGE No
ILLUSTRATED PARTS LIST INDEX 3
SERVICE INSTRUCTIONS INDEX 4
PREFACE 5
INSTALLATION 17
MODEL SPECIFICATION 38
WIRING DIAGRAMS 39 TO 42
AMENDMENT RECORD 43

DEM Page 3 of 43 FEBRUARY 07
PAPER SHREDDER INDEX
S16
ILLUSTRATED PARTS LIST
SECTION INDEX
PAGE No ISSUE NO
1 FRAME AND COVER PANELS ASSEMBLY 6 & 7 2
2 CASING ASSEMBLY 8 & 9 2
3 CUTTING HEAD 10 & 11 2
4 BIN ASSEMBLY 12 & 13 2
5 ELECTRICS 14 - 16 2
PAPER SHREDDER INDEX
S16

DEM Page 4 of 43 FEBRUARY 07
SERVICE INSTRUCTIONS
SECTION INDEX
PAGE No ISSUE NO.
1 INSTALLATION AND SAFETY 17 2
2 LUBRICATION OF CUTTING HEAD 18 2
3 FEED CHUTE REMOVAL AND REPLACEMENT 19 2
4 REMOVAL OF CASING 20 & 21 2
5 CUTTING HEAD ADJUSTMENT 22 2
6 REPLACING DRIVE BELT 23 2
7 REPLACING CUTTING HEAD 24 2
8 REPLACING GEARBOX 25 & 26 2
9 CUTTERS AND STRIPPER REPLACEMENT 27 2
10 MOTOR REPLACEMENT 28 2
11 SWITCH PANEL REPLACEMENT 29 2
12 ELECTRONIC ADJUSTMENTS (REED
SWITCHES) 30 & 31 2
13 ELECTRONIC ADJUSTMENTS (SENSING COIL) 32 2
14 PCB REPLACEMEMT (REED SWITCHES) 33 2
15 PCB REPLACEMENT (SENSING COIL) 34 2
16 CONTACTOR REPLACEMENT 35 2
17 HINGED GATE SAFETY REPLACEMENT 36 2
18 BIN FULL SWITCH REPLACEMENT 37 2
19 FACTORY POTENTIOMETER SETTINGS 38 2
19 SPECIFICATION 38 2
20 WIRING DIAGRAMS 39 TO 42 2
PAPER SHREDDER INDEX

DEM Page 5 of 43 FEBRUARY 07
S16
PREFACE
SERVICE PREPARATION
This manual provides the instructions for the replacement of all the components that may become worn or
damaged during normal usage of the machine.
“Illustrated Parts Lists” - For each machine give full details of the replacement part numbers
with supporting diagrams to show the location of the components.
“Service Instructions” - For each machine give the recommended servicing procedure
with supporting pictorial diagrams for added clarity
WARNING
1. Check the machine RATING PLATE DETAILS are compatible with the electrical mains supply.
2. Disconnect the electrical mains supply before removing any covers.
3. The machine MUST have a sound Electrical Earth Connection.
NOTE: THE ELECTRIC MOTOR IS PROTECTED BY AN AUTOMATIC THERMAL OVERLOAD CUT-OUT
Product Testing after Servicing or Repair.
IMPORTANT. If any electrical component has been changed, an electrical connection broken and
remade, or any wiring disturbed, the product being repaired or serviced must be flash tested or PAT
tested. This test must be carried before a product is handed back or returned to the customer or
returned to stock. The test must be appropriate for the machine being repaired. E.g. double insulated
or earthed. A competent person should conduct the test and keep a log of all machines tested, the
serial number of the machine, the details of the test, the test results and the date the test was carried
out.
PAPER SHREDDER S16 SECTION 1
ILLUSTRATED PARTS LIST

DEM Page 6 of 43 FEBRUARY 07
FRAME & COVER PANELS ASSEMBLY
NO PART NO DESCRIPTION QTY COMMENTS
1 25384 REAR COVER PANEL 1
2 25400 LH FRONT COVER PANEL ASSY 1
3 A25065 FRAME ASSEMBLY 1
4 TRU67 GRIP RING 1
5 SCM43 M3 X 20 POZI PAN SCREW 2
6 NM8 M5 NUT 4
7 25238 SAFETY SWITCH BRACKET 1
8 SHK3 M5 SHAKEPROOF WASHER 8
9 SHK1 M3 SHAKEPROOF WASHER 4
10 NM7 M3 NUT 2
11 SL23-12 DOOR CATCH MAGNET 1
12 25418 LINKAGE ASSEMBLY 1
13 25244 LINKAGE BRACKET 1
14 SCM40 M5 X 12 POZI HEAD SCREW 4
15 D25398 RH FRONT COVER PANEL ASSY 1
16 SL18-281 HANDLE 1
17 SL18-184 LOCKING CASTOR 2
SL18-297 NON-LOCKING CASTOR 2
18 PLN5 M8 PLAIN WASHER 16
19 SHK5 M8 SHAKEPROOF WASHER 16
20 SCM38 M8 x 16 HEX HEAD SCREW 16
21 D25402 DOOR ASSEMBLY 1
22 25419 HINGE 1
23 RTS37 POP RIVET 20
24 SCM15 M6 x 12 SCREW HEX HEAD 11
25 PLN4 M6 PLAIN WASHER 11
26 SHK4 M6 SHAKEPROOF WASHER 11
ISSUE 2
PAPER SHREDDER S16 SECTION 1
ILLUSTRATED PARTS LIST

DEM Page 7 of 43 FEBRUARY 07
FRAME & COVER PANELS ASSEMBLY
ISSUE 2
PAPER SHREDDER S16 SECTION 2
ILLUSTRATED PARTS LIST
CASING ASSEMBLY

DEM Page 8 of 43 FEBRUARY 07
NO PART
NO DESCRIPTION QTY COMMENTS
25467 TOP COVER ASSY COMPLETE 1 Consists of Item Nos.
1 25397 SIDE PANEL UPPER CASE LH 1
2 25396 REAR PANEL UPPER CASE 1
3 NM8 M5 HEXAGON NUT 2
4 SHK3 M5 SHAKEPROOF WASHER 2
5 PLN3 M5 PLAIN WASHER 2
6 39019 LOCATING PEG 2
7 D000309 OILING/WARNING DECAL 1
8 45659 PLASTIC CAP 2
9 SCM122 M5 x 20 SOCKET CAP SCREW 2
10 A25434 FEED CHUTE 1
11 25394 FACIA PANEL 1
12 25080 SIDE PANEL UPPER CASE RH 1
13 SCM81? M4 x 12 COUNTERSUNK RAISED
HEAD SCREW 4
14 1000748 REXEL LOGO DECAL 1
15 D000238? FACIA DECAL 1
16 25072 SIDE PANEL CASE LH 1
17 D000157 ? INSTRUCTION DECAL 1
18 RPS16 RATING PLATE 1
19 RTS19 POP RIVET 2
20 25073 SIDE PANEL CASE RH 1
21 PLN4 M6 PLAIN WASHER 4
22 SHK4 M6 SHAKEPROOF WASHER 8
23 SCM13? M6 x 40 HEXAGON HEAD SCREW 4
24 25143 FRONT PANEL CASE S/W ASSY 1
25 SCM31 M6 x 30 HEXAGON HEAD SCREW 4
26 25094 FEED SHELF 1
27 25075 REAR PANEL 1
28 NM5 M6 HEXAGONAL NUT 4
ISSUE 2
PAPER SHREDDER S16 SECTION 2
ILLUSTRATED PARTS LIST
CASING ASSEMBLY

DEM Page 9 of 43 FEBRUARY 07
ISSUE 2
PAPER SHREDDER S16 SECTION 3
ILLUSTRATED PARTS LIST
CUTTING HEAD

DEM Page 10 of 43 FEBRUARY 07
NO PART
NO DESCRIPTION QTY COMMENTS
25449 CUTTING HEAD COMPLETE 1 Comprising Item Nos.
1 D25435 INFEED EXTENSION 1 2
2 D25440 PAPER GUIDE 2 UP TO S/N 661559
3 D25454 BR22 PAPER GUIDE BEARING C/W SNAP RING 2 2 FROM S/N 661559
4 BR15 BEARING 2
5 D25443 STRIPPER BAR 2
6 D25445 CUTTER DRIVE SHAFT 1
7 D25446 CUTTER DRIVEN SHAFT 1
8 D25437 CUTTER 268
9 KEY31? KEY 8 x 7 x 18 (ROUND ONE END) 2
10 D25444 COLLAR 2
11 TAB5 TAB WASHER 40 2
12 NM29 NUT NOTCHED M40 x 1.5 2
13 D25436 MOTOR DUST COVER 1
14 45966 TIE ROD 4
15 45535 SUPPORT BUSH 2 NOLONGER FITTED
16 D25427 BIN FULL FLAP 1
17 D25448 DEFLECTOR PLATE 1
18 A25429 SIDE PLATE LH ASSEMBLY 1 COMPRISING
19 D25439BI STRIPPER LOCATION PLATE LH 1
20 D25438 STRIPPER LOCATION PLATE RH 1
21 NM22 NUT NYLOC M8 2
22 D25442 GEARBOX COVER 1
23 45737 2nd STAGE PLANET CARRIER 1
24 TRU84 GEAR CASING CIRCLIP 1
25 A25428 SIDE PLATE RH ASSEMBLY 1 COMPRISING
26 PLN5/L WASHER PLAIN 6
27 SHK5 SHAKEPROOF WASHER 16
28 SCM32 M8 x 20 HEX HEAD SCREW 8
29 SCM38 M8 x 16 HEX HEAD SCREW 10
30 45541 DE-JAM KICK PLATE 1
31 45539BI SPACER 2
32 SL22-82 BELT 1
33 45667 GEARBOX COMPLETE 1
34 D25441 REAR HEAD SUPPORT PANEL 1
35 TRU70 CIRCLIPS 3
36 D45973 STRIPPERS 268
37 45585 COLLARS 2
ISSUE 2
PAPER SHREDDER S16 SECTION 3
ILLUSTRATED PARTS LIST

DEM Page 11 of 43 FEBRUARY 07
CUTTING HEAD
ISSUE 2
PAPER SHREDDER S16 SECTION 4
ILLUSTRATED PARTS LIST
BIN ASSEMBLY

DEM Page 12 of 43 FEBRUARY 07
NO PART
NO DESCRIPTION QTY COMMENTS
1 25386 FIBRE BIN 1
2 D-NUT36 M8 DOME NUT 4
3 SHK5 M8 SHAKEPROOF WASHER 4
4 PLN27 WASHER LARGE 8
5 25452 BASE REINFORCEMENT 1
6 25413 BASE STIFFENER 2
7 SL18-344 CASTOR STEM INSERT (M8 x 15) 4
8 SL18-345 CASTOR 4
ISSUE 2
PAPER SHREDDER S16 SECTION 4
ILLUSTRATED PARTS LIST
BIN ASSEMBLY

DEM Page 13 of 43 FEBRUARY 07
ISSUE 2
PAPER SHREDDER S16 SECTION 5
ILLUSTRATED PARTS LIST
ELECTRICS

DEM Page 14 of 43 FEBRUARY 07
NO PART
NO DESCRIPTION QTY COMMENTS
25455 SWITCH/CONTROL UNIT
COMPLETE 1
1 NM7 NUT M3 2
2 SKH1 SHAKEPROOF WASHER 6
3 SL8-107 MICROSWITCH 1
4 SCM78 SCREW M3 x 16mm POZI PAN 4
5 SL6-33 CAPACITOR 90-112uF 1 TO S/N 690498
6 NM5 NUT M6 2
7 SHK4 SHAKEPROOF WASHER 2
8 PLN4 PLAIN WASHER 2
9 SCM87 SCREW M6 x 16mm 2
10 SL6-22 CAPACITOR 16uF 1 TO S/N 930900
SL6-53 CAPACITOR 15uF 1 FROM S/N 930900
11 PEG6 PIN 30 x 5mm 1
12 SL26-10 MOTOR FAN 1
13 SL20-255 MOTOR 600W 220-240V 1 C/W CAPACITORS (2) UP TO S/N 690498
SL20-265 MOTOR 600W 220-240V 50Hz 1 FROM S/N 690498 TO S/N 930900
SL20-309 MOTOR 600W 220-240V 50Hz 1 FROM S/N 930900
14 SHK6 SHAKEPROOF WASHER M8 4
15 SCM38 SCREW M8 x 16mm HEX HEAD 4
16 KEY 1 KEY 5 x 5 x 40mm 1
17 SCM27 SOCKET SET SCREW M5 x 10mm 1
18 45621 MOTOR PULLEY 1
19 SL9-11 6-WAY TERMINAL BLOCK 1 TO S/N 930900
20 SCM43 SCREW M3 x 20mm POZI PAN 2 TO S/N 930900
21 NM13 NUT M3 PILLAR TYPE 4 TO S/N 930900
22 SL5-67 CONTACTOR 2 TO S/N 930900
SL5-80 CONTACTOR 115V 2
23 NM8 M5 NUT 8 TO S/N 930900
24 SHK3 SHAKEPROOF WASHER M5 8 TO S/N 930900
25 PLN3 PLAIN WASHER M5 8 TO S/N 930900
26 23516 INSULATION - SAFETY SWITCH 1
27 SL8-72 SAFETY SWITCH 1
28 SCM6? M4 x 30mm POZI PAN SCREW 2
29 SCR559B 2BA x 1” BRASS SCREW 1
30 X1466 INSULATION 2 TO S/N 930900
31 SL9-19 16A TERMINAL BLOCK 1 TO S/N 930900
32 SL5-69 MECHANICAL INTERLOCK 1 TO S/N 930900?
33 V2132/1 EARTH TAG 1 TO S/N 930900
34 NUT 42B 2BA BRASS NUT 3
35 SL17-41 SHELL CLAMP 4 TO S/N 930900
36 PLN3B 2BA PLAIN BRASS WASHER 3
37 SL17-131? BAR CLAMP 2
38 SHK2? SHAKEPROOF WASHER M4 1
39 NM3? M4 NUT 1
40 SL4-28 CABLE 1 TO S/N 930900
SL4-29 CABLE 115V 1 TO S/N 930900
41 SL17-112 SELF-ADHESIVE CABLE CLIP 3 TO S/N 930900
SL17-111 SELF-ADHESIVE CABLE CLIP 3 FROM S/N 930900
42 SL17-126 CABLE ENTRY CLAMP 1 TO S/N 930900
43 SL17-127 ENTRY CLAMP BUSH 1 TO S/N 930900
44 SCM22 SCREW M6 x 20mm HEX HEAD 1 TO S/N 930900
ISSUE 2
PAPER SHREDDER S16 SECTION 5
ILLUSTRATED PARTS LIST
ELECTRICS

DEM Page 15 of 43 FEBRUARY 07
ISSUE 2
PAPER SHREDDER S16 SECTION 5
ILLUSTRATED PARTS
LIST
ELECTRICS

DEM Page 16 of 43 FEBRUARY 07
NO PART
NO DESCRIPTION QTY COMMENTS
45 D000200 CONTROL PANEL DECAL 1 TO S/N 930900
1000728 S16 SWITCH DECAL 1 FROM S/N 930900
46 SL10-45 RED NEON INDICATOR LIGHT 1
SL10-62 RED NEON LIGHT 115V 1
47 SL10-46 RED LED INDICATOR LIGHT 1 TO S/N 930900
48 SL8-117 EMERGENCY STOP SWITCH 1
49 SCM81 M4 x 12mm COUNTERSUNK
RAISED HEAD SCREW 4
50 25350 SWITCH BRACKET S/W ASSY 1
51 SL17-147 SWITCH PANEL 1 TO 23/12/94
SL17-242 SWITCH PCB 1 FROM 2/1/95 TO S/N 930900
SL17-319 SWITCH PCB 1 FROM S/N 930900
52 SL8-118 SWITCH MOUNTING CONNECTOR 1
53 SL8-119 DP CONTACTOR BLOCK 1
54 W142 WIRING KIT 1 TO S/N 930900
W159 WIRING KIT 115V 1
WD283 WIRING DIAGRAM 1 TO S/N 930900
WD294 WIRING DIAGRAM 1 FROM S/N 930900
55 SL17-143 PCB LUG SUPPORT 4
56 25290 PCB BRACKET S/W ASSEMBLY 1 TO S/N 930900
SL17-320 PCB PILLAR 1 FROM S/N 930900
SL17-321 PCB PILLAR 3 FROM S/N 930900
57 SL17-182 CONTROL PCB 1 TO 23/12/94
SL17-243 CONTROL PCB 1 FROM 2/1/95 TO S/N 930900
SL17-238 CONTROL PCB 115V 1
SL17-318 CONTROL LED PCB 1 FROM S/N 930900
58 SL18-198 CABLE CLAMP 2
59 SCR543 NO.6 x ¼” POZI PAN (TYPE Z) 2
60 1000880 INLET SOCKET BRACKET 1 FROM S/N 930900 (NOT SHOWN)
61 SL12-51 APPLIANCE INLET SOCKET 1 FROM S/N 930900 (NOT SHOWN)
62 SL15-22 10 AMP FUSE SEMI DELAY 1 FROM S/N 930900 (NOT SHOWN)
63 1000762 SAFETY CICUIT 1 FROM S/N 930900 (NOT SHOWN)
ISSUE 2
PAPER SHREDDER S16 SECTION 1
SERVICE INSTRUCTIONS

DEM Page 17 of 43 FEBRUARY 07
INSTALLATION NOTES
POWER SUPPLY
Check that the details marked on the machine rating plate conform with the electrical mains supply.
Single phase power supply operation - 115v. 1ph. 60Hz
240v. 1ph. 50Hz
This machine must be earthed.
SAFETY PRECAUTIONS
1. Before ‘testing’ or ‘using’ the machine, the locking castor wheels MUST be securely locked in the
LOCKED POSITION; this is achieved by depressing the locking levers on the two castor wheels
at the front of the machine. When the castor wheels are securely locked the machine is prevented
from moving on the floor in the event of the paper cutters becoming jammed.
2. DISCONNECT the electrical mains supply plug from its socket before commencing any services.
3. PAT TEST after any servicing.
NOTE: THE ELECTRIC MOTOR IS PROTECTED BY AN AUTOMATIC OVERLOAD CUT-
OUT.
PAPER SHREDDER S16 SECTION 2
SERVICE INSTRUCTIONS

DEM Page 18 of 43 FEBRUARY 07
LUBRICATION OF CUTTING HEAD
To avoid a build-up of paper dust, the cutting head should be cleaned thoroughly on a regular basis
followed by the application of a small amount of shredder oil to lubricate the cutters. Oil penetration
can be assisted by running the machine in reverse and forward modes alternatively.
When the machine is used regularly it is recommended that cleaning and oiling is carried out at
weekly intervals.
At six monthly intervals chains, sprockets and gears should be cleaned and re-coated with Rexel
Shredder Oil.

DEM Page 19 of 43 FEBRUARY 07
PAPER SHREDDER S16 SECTION 3
SERVICE INSTRUCTIONS
FEED CHUTE REMOVAL AND REPLACEMENT
1. Remove the two plastic screw covers (1, fig. 1) by prising upwards with s screwdriver.
2. Remove the two set screws (2, fig. 1), lift front of feed chute, slide forward to unplug at the rear
and lift free.
3. Assemble in reverse sequence.
4. NOTE: if replacing feed chute the two plugs (3, fig.1) can be removed and refitted to a new feed
chute by removal of nuts and washers (4,5,6, fig.1).

DEM Page 20 of 43 FEBRUARY 07
REMOVAL OF CASING
1. Remove the four screws (1, fig. 2), securing the operating switches assembly to facia
panel.
2. Lower the switch assembly to the inside of the machine.
3. Open the hinged door and withdraw the waste bin (1, fig.3).
4. Remove the four nuts and washers (1, fig.4) securing the casing to the frame assembly.
These are situated within the main frame, upper section.
5. Remove the casing from the main frame assembly (2, fig.4).
6. Assemble in reverse sequence.
PAPER SHREDDER S16 SECTION 4
SERVICE INSTRUCTIONS
PAPER SHREDDER S16 SECTION 4
SERVICE INSTRUCTIONS