Rheem HTPG EcoNet Series User manual

Unit Coolers
Troubleshooting Guide
3885 Crestwood Pkwy., Ste. 500 • Duluth, Georgia 30096
www.htpg.com • Phone: 800-288-9488, 256-259-7400 • Fax: 256-259-7478
A member of the Rheem family of brands
HTPG-EN-TG0821

July30,2021
# Remedy
Ensurevoltageselectorswitchissettothepropersetting(115Vor230V)andpowerharnessisconnectedtocontrollerboard.
Useavoltmetertoverifythatpropervoltageispresentonterminalboard(L1,L2)onevaporator.
Inspectcontrollerboardforvisualsignsofdamage(discoloration,burnmarks,brokencomponents,etc.).Ifdamaged,replace
controllerboard.Makesurethatnewcontrollerboardhasvoltageselectorswitchtocorrectsetting(115Vor230V) before
applyingpowertotheunit.
2 Replacecontrollerboard.
Ensurevoltageselectorswitchissettothepropersetting(115Vor230V)andpowerharnessisconnectedtocontrollerboard.
Ensurepowerisconnectedtoterminalboard(L1,L2,GND)onevaporator.
Verifyfanwiringdiagramonunitandensurethatfansarewiredtocontroller:WHITEwiretoL2,BLACKwiretoAuxRelay1on
controllerboard,REDwiretoAuxRelay2oncontrollerboard.VerifywiresfromAuxRelays1and2areconnectedtoL1on
terminalboard.VerifyeachoftheECfanmotorshasallthewiresconnected(WHITE,BLACK&RED).VerifyAuxRelaystatus:
whenAux1RelayisON,fansrunatfullspeed;whenAux1andAux2RelaysarebothON,fansrunathalfspeed.LEDwillturn
ONnexttoeachrelayoncontrollerboardtoindicaterelayisactive.UsercanalsoverifyAuxRelay1and2statusviadisplay
underStatus →Outputs→AuxRelay#1/AuxRelay#2 .
Replacefanmotor.
Verifyfanbladesandfanguardsarefreeofobstruction.
Oncontrollerdisplay,gotoSettings →SystemEnabled andensureitissettoYES.
ControlleriswaitingonEvapTemp1(andEvapTemp2onDualCoilunits)togetcoldenoughbeforeallowingfanstorun.If
unitissettoFREEZER,EvapTemphastogetbelow35Fforfanstorun;ifunitissettoCOOLER,EvapTemphastogetbelow55F
forfanstorun.VerifyAuxRelaystatus:whenAux1RelayisON,fansrunatfullspeed;whenAux1andAux2Relaysareboth
ON,fansrunathalfspeed.LEDwillturnONnexttoeachrelayoncontrollerboardtoindicaterelayisactive.Usercanalso
verifyAuxRelay1and2statusviadisplayunderStatus→Outputs→AuxRelay#1/AuxRelay#2 .
IfunitissettoFreezer,itcouldbedefrosting. Waitfordefrostcycletofinish.
VerifyfanwiringdiagramonunitandensurethatREDwireisconnectedtoAuxRelay2oncontroller,andconnectedtoevery
fanmotor.VerifywirefromAuxRelay2isconnectedtoL1onterminalboard.Fansshouldgotohalfspeedwhenbox
temperaturesetpointissatisfied.VerifyAuxRelay2statusviaLEDoncontrollernexttotherelayconnectors,andviadisplay
underStatus →Outputs→ AuxRelay#2 .
VerifyiftheunitinstalledhasPSCfanmotors.PSCfanmotorsoperateatfullspeedonlyorOFF.Therewillnotbeawire
connectedtoAuxRelay#2.
VerifySetpointandSpaceTempreading.IfSpaceTempishigherthanSetpointplustheSetpointControldifferential,allowthe2
minuteminimumofftimetofinishforcoolingtostartagain.
IfcontrollerhassoftwareversionHT‐PG01‐00‐01‐13orearlier,andisconfiguredasCooler,theairdefrostcyclewillrunthefans
athalfspeed.Morerecentsoftwareversionswillhavetheairdefrostcyclerunthefansatfullspeed.Allowtheairdefrost
cycletofinish;iffansdonotgotofullspeedwhencoolingstartsagain,proceedtonextpossiblecausebelow.
Whencoolingisenabled(EXVisopen),verifyEvapTemp1(andalsoEvapTemp2onCenterMountunits)getscoldenough
(under35FforFreezer,under55FforCooler).IfEvapTempreadingissignificantlyhigher(warmbox,malfunctioningEvap
Tempsensor),thefanswillremainoffinitially,thenrunat50%speedafteransometimeifthetemperaturestillhasnot
dropped.
VerifythatthereisnovisibledamageorburnmarksontheAuxRelays.VerifythestatusofeachAuxRelayviatheLEDnextto
eachone,viadisplayunderStatus→Outputs→AuxRelay#1/AuxRelay#2. Relayoperationforfanspeedcontrolisasfollows:
AuxRelay#1ON=FullSpeed;AuxRelays#1ON=HalfSpeed;AuxRelays#1OFF=Fansoff.IfdamageontheAux
Relaysisvisible,replacecontroller.
IfAuxRelaysdonotlookdamaged,confirmthatAuxRelay#2isOFF(visuallyinspectLEDisoff,statusondisplayindicatesOFF).
PoweroffunitandtemporarilydisconnecttheredwirefromAuxRelay#2.Whenunitispoweredbackon,verifyfanspeed
whenAuxRelay#1turnson.Iffanmotorsarestillrunningathalfspeed,proceedtotroubleshootfanmotors.Reconnectred
wirewhenfinished.
Ensurevoltageselectorswitchissettothepropersetting(115Vor230V)andpowerharnessisconnectedtocontrollerboard.
Ensurepowerisconnectedtoterminalboard(L1,L2,GND)onevaporator.
Oncontrollerdisplay,gotoSettings →SystemEnabled andensureitissettoYES.
IfthecontrollerdetectsthattheSpaceTempsensorinputismissing,itwillattemptcoolingoperationinfixedintervalsbased
onpreviouslycalculatedruntimeaveragesuntilthesensorisreplaced.Also,whilethesensorisdisconnected,SpaceTempwill
read"‐60⁰F"anda"A103 SpaceTempThermistorFailure "alarmwillbegenerated(viewedonthedisplayunder
Service →CurrentAlarms ).ReplacetheSpaceTempsensorassoonaspossibletoresumenormalcoolingoperationbasedon
theconfiguredSetpoint.(Partno.08219623)
VerifyEXVisproperlyconnectedtowireharnessandthatnoneofthe4prongsarebentormissing.Verifyonwireharness
connectionatthecontrollerthatnowireshavecomeloosefromtheconnector.VerifythatcontrolleriscommandingEXVto
openbylookingatthedisplayunderStatus →EXV→ EXVCurrentPos. Todoaquickverificationifthevalveisworking,a)
disconnectpowertothecontrollerandlistenformovementoftheEXV(controllerwillforcevalvetoclosecompletelywhen
powerisdisconnected),ORb)gotoSettings →SystemEnable andsetittoNO.Reconnectpowertothecontroller,orset
SystemEnable backtoYES,andwaitacoupleofminutestolistenforEXVmovement(valveshouldopenifSpaceTempSetpoint
isnotsatisfied).SeeAddendumAonhowtotroubleshoottheEXV.
8
VerifySuctionPressurereadingonthedisplayunder Status →Sensors→SuconPressure .Ifthesystemischargedproperly,the
SuctionPressurereadingshouldstartincreasingassoonasthevalveopens.Verifyatthecondensingunitifthecompressoris
running.VerifythatpowertothecondensingunitisturnedON.Verifythatthecut‐in/cut‐outpressureswitchesatthe
compressoraresetproperlyfortherefrigerantbeingused(refertocondensingunitinstallationmanual).
EcoNetEvaporatorController TroubleshootingGuide
1
Nopowertocontroller.
Oneormorefanwiresaredisconnected.
Fanmotorcouldbedamaged.
EvapTemp1temperatureisnotcoldenough(on
SingleCoilunits);EvapTemp1andEvapTemp2
temperaturesnotcoldenough(onDualCoilunits).
EcoNetcontrollercouldbemanuallydisabled;
SystemEnabledissettoNOinthecontroller
settings.
4 Noneofthefansarerunning.
3 Oneormorefansarenotrunning.
Fanbladescouldbeobstructed.
Controllerturnsonbutdisplayismissing
linesorblank.
EcoNetControllerdoesnotturnon.
Nopowertocontroller
Controllerboardcouldbedamaged.
Controllerboarddisplayisdamaged.
5
7
Halfspeedfanwire(RED)couldbe
disconnected/loose.
Controllercouldbemanuallydisabled;System
EnabledissettoNOinthecontrollersettings.
Nopowertocontroller.
Controllercouldbeenabled,butEXVisnot
opening.
Verifyifcompressorisrunning.
EXVisoperating,butunitisstillnot
cooling.
6
Unitisnotcooling.
Fansrunbutnevergotohalfspeed.
UnithasPSCfanmotorsinstalled.
AuxRelayscouldbedamaged
Fanmotorscouldbemalfunctioning
Coolerisinthemiddleofadefrostcycle
Problem
SpaceTempsensorisdisconnected.
PossibleCause
Fansrunbutnevergotofullspeed.
Setpointissatisfied
EvapTempisnotlowenough.
Page1of4

# Remedy
Closedoortothebox.Makesuredoorremainsclosedunless/untilaccesstoboxisneeded.
Verifyatcontrollerdisplaythecurrentsuperheatandvalveposition;goto Status →Superheat/EXVCurrentPos. Ifsuperheatis
consistentlyhighandvalveisconsistentlyrunningatorcloseto100%,thesystemcouldbelowonrefrigerant.Verifyifsight
glassatcondensingunitisclear.Verifysuctionpressurewithasetofgauges.Rechargesystemasneeded,verifyifanyleaksare
presentandfixasneeded.
Verifyatcondensingunitifcompressorisshuttingdownintermittently.Troubleshootcondensingunitandverifyifhighhead
pressure,phaseloss,etc.
Verifyunderthecontrollersettingsthatthecorrectrefrigerantisselected.Onthedisplay,goto
Settings →Equipment→Refrigerant .Anincorrectrefrigerantsettingwillcauseincorrectsuperheatcalculationandthesystem
willnotoperateproperly.
VerifyifSuctionTempThermistoralarmisactive:oncontrollerdisplaygoto Service →CurrentAlarms .AlsoverifySuction
TemperaturereadingunderStatus→Sensors→SuconTemp ;ifitisreading"‐60 ⁰F",thesensorisnotmakinggoodcontactoris
missing.IfSuctionTempsensorinputismissing,theEXVwillremainatafixedpositionuntilsensorisreplaced,andalarm
"A100SuctionTempThermistorFailure" willbeactive.Ifsensorisreadingavalueotherthan‐60 ⁰F,verifythatitisnotan
erraticvalueandthatthereadingreasonablycorrespondstotheconditionsattheevaporator(forexample,ifsensorisreading
150⁰Fwhenthesuctionlineattheevaporatorisnearfreezingconditions). ReplaceSuctionTempThermistor(partno.
08219637).
VerifyifSuctionPressurealarmisactive:oncontrollerdisplaygoto Service →CurrentAlarms .AlsoverifySuctionPressure
readingunderStatus→Sensors→SuconPressure ;ifitisreading"‐14.7PSIG",thesensorismalfunctioningorisdisconnected.
Ifthecontrollerdetectsthatthepressureinputismissing,alarm "A106SuctionPressureSensorFailure" willbeactiveandthe
controllerwillattempttocalculateapproximatesuperheatbyusingEvapTemp1readinginsteadofSaturatedSuctionTempand
continuemeteringtheEXV,butthecalculatedsuperheatwillnotbeasaccurate. ReplaceSuctionPressureTransducer(partno.
08219621).
VerifyharnessconnectiontotheEXVandtothecontrollerboardissecure.SetSystemEnabletoNO,under Settings →System
Enable inordertoclosetheEXVandforceapumpdown.ConfirmthattheEXVcanbeheardmovingasitcloses.ConfirmEXV
positionunderStatus→EXV→EXVCurrentPos. is0%.Verifythatcompressorpumpsdownandshutsoffafteracoupleof
minutes;SuctionPressurereadingunderStatus→Sensors→SuconPressure shoulddecreaseasthesystempumpsdown.If
thecompressorisstillrunninganddoesnotturnoff,theEXVmaybemalfunctioningandallowingsomerefrigeranttopass
throughevenafterbeingcommandedbythecontrollertoclose. SeeAddendumAformoreinformationontroubleshootingthe
EXV.ReplaceEXVifnecessary.
Makesuredoortothefreezeriskeptclosedunless/untilaccesstofreezerisneeded.
Verifythatwhencontrollerstartsadefrost,theheatersareenergizedandoperatingproperly.Amanualdefrostcanbestarted
bygoingonthedisplaytoService →DefrostControl→StartaDefrost .VerifyatthecontrollerboardthattheLED'sforthe
defrostrelaysturnONandtheirstatusisONonthedisplay( Status→Outptus→DefrostRelay#1/#2 ).IftheunitisaLow
Profileevaporator,makesurethatCoilTypeissetto"Single" (gotoSettings→Equipment andscrolldowntoverifythese
parameters),andthatEvapTemp1sensorisconnectedandhavingavalidreading.IfEvapTemp1sensorisdisconnected,the
controllerwillalarm( "A101EvaporatorTempSensorFailure" )andtheDefrostRelayswillnotturnON.IfCoilTypeis
mistakenlysettoDual,thecontrollerwillalarm( "A102EvapTemp2ThermistorFailure" )andthemissingEvapTemp2sensor
willpreventDefrostRelay#2fromturningon;thiswouldkeepthebottomheateranddrainpanheaterfromturningonduringa
defrostandwillcauseicebuilduponthebottompartofthecoil.IfbothDefrostRelaysareturningON,verifywithameterthat
theheatersaredrawingampsandarewarmingup;iftheyarenot,verifytheheaterwiringwiththewiringdiagramatthe
evaporator.Iftheheatersarewiredproperlybutstillnotheating,theymayneedtobereplaced.
Iftheheatersareverifiedtobeworkingproperly,proceedtoverifydefrostcycleduration:onthecontrollerdisplay,goto
Status →Defrost→LastDefr.Time .Also,forceadefrostandwaitforittofinishtotakenoteoftheduration.LowProfile
Evaporatorstypicallyneedbetween20to30minutesdefrostdurationtocleartheice.Ifthedefrostcycleistooshort,the
DefrostTerminationTemperature(Def.Term.Temp )andRuntimeUntilDefrost( Def.Cmp.RunTime )canbeadjustedas
neededinSettings→Equipment .Also,thepulsingonDefrostRelay#1(topheater)canbedisabledbysetting DefrostPulse
Override toYESifneeded.Iftheunitalreadyhassomeicebuiltupinthecoil,itmaytakeseveraldefrostcyclestocleartheice
aftertheparametersmentionedaboveareadjusted.
Makesuredoortothefreezeriskeptclosedunless/untilaccesstofreezerisneeded.
Verifythatwhencontrollerstartsadefrost,theheatersareenergizedandoperatingproperly.Amanualdefrostcanbestarted
bygoingonthedisplaytoService →DefrostControl→StartaDefrost .VerifyonthecontrollerboardthattheLED'sforthe
defrostrelaysturnONandtheirstatusisONonthedisplay( Status→Outptus→DefrostRelay#1/#2 ).IftheunitisaCenter
Mountevaporator,makesurethatCoilType issetto"Dual" andDefrostPulseOverride setto"YES" (goto
Settings→Equipment andscrolldowntoverifytheseparameters),andthatEvapTemp1andEvapTemp2sensorsare
connectedandhavingavalidreading.IfEvapTemp1sensorisdisconnected,thecontrollerwillalarm( "A101EvaporatorTemp
SensorFailure" )andDefrostRelay#1willnotturnON;ifEvapTemp2sensorisdisconnected,thecontrollerwilalarm( "A102
EvapTemp2ThermistorFailure" )andDefrostRelay#2willnotturnON.IftheDefrostRelaysareturningON,verifywitha
meterthattheheatersaredrawingampsandarewarmingup;iftheyarenot,verifytheheaterwiringwiththewiringdiagram
attheevaporator.Iftheheatersarewiredproperlybutstillnotheating,theymayneedtobereplaced.
OnCenterMountevaporators(CoilType=Dual ),bothEvapTemp1(whitewires)andEvapTemp2(bluewires)areusedfor
defrosttermination.Duringadefrostcycle,whenEvapTemp1sensorreachesDefrostTerminationTemp,theDefrostRelay#1
willturnoff.SameforEvapTemp2withDefrostRelay#2;eachsidewillterminatedefrostindependently.Verifywiththe
wiringdiagramontheunitthatEvapTemp1sensorislocatedonthecoilwhoseheatersarewiredtoDefrostRelay#1.Same
goesforEvapTemp2,itshouldbelocatedonthecoilwhoseheatersarewiredtoDefrostRelay#2.
OnCenterMountevaporators(CoilType=Dual ),makesurethatDefrostPulseOverrideissettoYESsoDefrostRelay#1does
notpulseduringadefrostcycle(goto Settings →Equipment→Def.PulseOverr. andmakesureitissettoYES).
Iftheheatersareverifiedtobeworkingproperly,proceedtoverifydefrostcycleduration:onthecontrollerdisplay,goto
Status →Defrost→LastDefr.Time .Also,forceadefrostandwaitforittofinishtotakenoteoftheduration.CenterMount
Evaporatorstypicallyneedbetween20to30minutesdefrostdurationtocleartheice.Ifthedefrostcycleistooshort,the
DefrostTerminationTemperature(Def.Term.Temp )andRuntimeUntilDefrost(Def.Cmp.RunTime )canbeadjustedas
neededinSettings→Equipment .Iftheunitalreadyhassomeicebuiltupinthecoil,itmaytakeseveraldefrostcyclestoclear
theiceaftertheparametersmentionedaboveareadjusted.
Compressorcouldbeshuttingdown
intermittently.
Verifythatthecorrectrefrigerantisselected.
Doorisopen.
SuctionTempsensordisconnected(controllerwill
alarm;redLEDoncontrollerwillbeblinking),or
sensorcouldbemalfunctioning/readingerratic
value.
SuctionPressuretransducerdisconnected
(controllerwillalarm;redLEDoncontrollerwillbe
blinking),ortransducercouldbemalfunctioning.
9
10 Suctionlineatcompressorisicingup
excessively.
Systemcouldbeundercharged/leakpresentinthe
system.
12 Evaporatorcoilisicingup(CenterMount
FREEZER,electricdefrost).
UnitiscoolingbutSpaceTempnever
reachessetpoint.
Verifythatheatersareworkingwhencontroller
goesintodefrost.
Verifydurationofdefrostcycle/runtimebetween
defrosts.
Doorisbeingleftopen.
11 Evaporatorcoilisicingup(LowProfile
FREEZER,electricdefrost)
VerifyEXVisfunctioningproperly,closing
completelyforpumpdown.
VerifyEvapTemp1andEvapTemp2sensor
locations.
VerifyDefrostPulseOverrideissettoYES.
Doorisbeingleftopen.
Verifythatheatersareworkingwhencontroller
goesintodefrost.
Verifydurationofdefrostcycle/runtimebetween
defrosts.
Problem PossibleCause
Page2of4

# Remedy
13
Verifylastdefrostcycledurationunder Status →Defrost→LastDefr.Time ,and/orforceadefrostmanuallyandtimeittoverify
duration.LowProfileandCenterMountevaporatorsshouldnotdefrostforlongerthan30‐35minutes.AdjustDefrost
TerminationTemperature(Def.Term.Temp )downasneeded,andalsoadjusttheMaximumDefrostTime( Def.MaxRun
Time )downfromthe60minutedefaultsettingifneeded.
14
TheDrainTempsensormaybeusedonLowProfileFreezersasanadditionalearlywarningthaticeisbuildinguponthedrain
pan.ToenablethisfunctionsetDrainSensor?toYESonSettings →Equipment ,andmakesurethataDrainTempSensor(part
no.08219623)isconnectedtothecontroller(DRAIN)andsecuredtothedrainpan(carefullysecuringthesensorwirefrom
touchingtheheaters).Whenadefrostcycleends,iftheDrainTempdoesnotreachTerminationTemp,thecontrollerwill
generatethe"DrainTemp<DefrostTerminationTemp." alarm.Verifythatthedrainpanheaterisconnectedandworking
properly,and/orthatthesensorisproperlyplacedflatonthedrainpansecuredwiththesamenutthatisholdingtheheater
bracket.Verifythatdrainlineisfreeofobstructionandheattapeisworkingproperlytokeepthelinewarm.
15 IfnoDrainTempsensorisinstalled,makesureDrainTempsensorisconfiguredtoNOunder Settings →Equipment→Drain
Temp? .IfaDrainTempsensorismeanttobeinstalled,makesurethesensorisreconnectedorreplaced(partno.08219623)
16 GotoSettings →Equipment→AuxTemp? andmakesureitisconfiguredtoNO.TheAuxTempsensorinputisnotusedinthe
currentsoftwareversion.
AirDefrostunits(settoCooler)typicallyenddefrostonmaximumtime,sointhisscenariothisnotificationwouldbenomal.Ifa
shorterorlongerdefrostcycleisdesired,theMaxDefrostTimecanbeadjustedunder Settings →Equipment→Def.MaxRun
Time (defaultis60minutes).
ElectricDefrostunits(settoFreezer)typicallyenddefrostwhentheEvapTempreadingreachesDefrostTermination
Temperature.IfanElectricDefrostevaporatorisendingdefrostonmaximumtimeinstead,verifyunder
Settings→Equipment→Def.MaxRunTime issettonolessthan30minutes(orisalreadyatthedefault60minutes).Ifitisstill
terminatingonmaxtime,verifytheEvapTempsensorandelectricheatersbyreferringtoitems10and11inthisguide.
Verifythateachcontrollerthatisintendedtoworkinthegroupisaddressedproperly.Oneachcontrollerdisplay,goto
Settings →Equipment→Group‐MemberCfg. tosettheaddress.Group1LeaderwillbeG1‐L,Group1Follower#2willbeG1‐2,
Group1Follower#3willbeG1‐3,etc.SameforGroups2,3and4.Eachgroupwillsupportamaximumof6evaporators(1
Leader+5Followers).Makesurethattherearenoconflictingaddressessetbetweentwoormorecontrollers.
Verifythatthecommunicationwireusedisatleast 22gauge,shielded.Verifyeachofthe3conductorsareterminatedateach
boardonE1,E2andRTterminalsandthatpolarityismaintainedfromboardterminaltoboardterminal(awirelandedatE1on
thefirstboardhastogotoE1oneveryotherboardonthedaisychain;sameforE2andRT).Verifythattheshieldingstrands
areconnectedateveryspliceandterminatedatagroundpointononeendofthedaisychainonly.
Verifyoneachcontrollerinthegroupthat SystemEnableissettoYES.Goto Settings →SystemEnable andverifythatallthe
controllersinthegrouparesettoYES.
Verifysoftwareversionateachcontrolleronthedisplaybynavigatingto Service →SowareVersion .Everycontrollerinone
Groupmustberunningthesamesoftwareversionforthegroupfunctiontooperateproperly.Ifyouarehavinggroupsync
issuesandhaveoneormoreboardswherethesoftwareversiondoesnotmatchtheothers,pleasecallCustomerSupport.
GotoSettings →DateandTime oneachcontrollerboarddisplaytosetthecontrollertimeclock.IfyouhaveaCommand
CenterDisplaywiredtooneormorecontrollerboards,thetimeclockcanbesetthereanditwillbesimultaneouslybroadcastto
everycontrollerconnected.
Ifthecontrollerboardremainspoweredoffformorethanacoupleofdays,thetimeclockwillhavetobereset.Goto
Settings →DateandTime oneachcontrollerboarddisplaytosetthecontrollertimeclock.IfyouhaveaCommandCenter
Displaywiredtooneormorecontrollerboards,thetimeclockcanbesetthereanditwillbesimultaneouslybroadcasttoevery
controllerconnected.
IfinstallingCommandCenterwithin150feetofthenearestEcoNetcontroller,makesurethatthewiresfromtheRandC
terminalsattheCommandCentermountingbracketaresecurelyconnectedtothe0Vand16Vterminalsatthecontroller.
Makesurethecontrollerispoweredon.IfCommandCenterisinstalledmorethan150feetawayfromnearestcontroller,make
sureitisconnectedtoaseparate24VACor24VDCpowersupply.PleaserefertotheCommandCenterwiringdiagramonPage
13oftheEcoNetInstallationManual.
InspecttheCommandCenterDisplayforsignsofdamage(crackedscreen,burnmarksonthecircuitboard/mountingbracket,
brokencomponents).Ifdamaged,replacetheCommandCenterDisplay.MakesurethattheCommandCenterisinstalled
indoors,outsideofthewalk‐incooler/freezer,andthatitdoesnotgetwetordropped.
Timeclockoncontrollermaynothavebeenset.
Timeclockoncontrollermayhavebeensetat
install,butaprolongedpowerlossmayhavereset
it.
TimestampontheAlarmHistoryisnot
accurate.
EcoNetcontrollermaynotbeaddressedproperly
toworkaspartofthegroup.
EcoNetcontrollermaynotbewiredproperlyto
therestofthegroup.
Oneormorecontrollersinthegroupmaybe
manuallydisabled.
Onecontrollermayhaveadifferentsoftware
versionfromtheothercontrollersinthegroup.
Ihavemultipleevaporatorsinthesame
boxworkingasagroup,butoneormore
ofthemarenotcooling/operatinginsync.
MakesurethatCommandCenterDisplayis
connectedtoapowersupply.
CommandCenterDisplaycouldbedamaged.
CommandCenterDisplayscreenisblank.
EcoNetControllergeneratesalarm"A002
DrainTemp<DefrostTermination
Temp." (LowProfileFREEZERonly).
Theremaybeiceonthedrainpanafteradefrost
cycleended;drainlinecouldbeblocked.
EvaporatorCoilissteamingexcessively
duringadefrost;waterdroplets
accumulatingontheceiling(LowProfile
andCenterMountFREEZERunits).
Defrostcycleisrunningtoolong.
EcoNetControllergeneratesnotification
"T001DefrostFailure:MaxTimeExpired"
Problem PossibleCause
17
EvaporatorworksonAirDefrost
EvaporatorworksonElectricDefrost
EcoNetControllergeneratesalarm"A104
DrainTempThermistorFailure "
DrainTempSensorconfiguredtoYESunder
Settingsandsensorisnotconnected.
EcoNetControllergeneratesalarm"A105
AuxTempThermistorFailure "
AuxTempSensorisconfiguredtoYESunder
Settingsandsensorisnotconnected.
18
19
20
Page3of4

# Remedy
21
MakesurethatcommunicationwiresfromE1andE2terminalsattheCommandCentermountingbracketaresecurely
connectedattheE1andE2terminalsrespectivelyonthefirstcontrollerboardinthedaisychain.Makesureallcontrollerson
thedaisychainnetworkarepoweredonandproperlyaddressedsotheCommandCentercanfindthem.ForGroupLeadersand
Followers,theaddressissetateachcontrollerunderSettings →Equipment→Group‐MemberCfg. Forstandaloneunitsonthe
daisychain,theaddressissetateachcontrollerunder Settings→Equipment→NetworkInstance .Makesurethatatleast22
gauge,shieldedwireisused.PleaserefertotheEcoNetInstallationManualforhowtodaisychainmultiplecontrollers
togetherwithaCommandCenterDisplay.
Makesurethateveryevaporatorcontrollerinthedaisychainnetworkispoweredon.
MakesureallcontrollersonthedaisychainnetworkarepoweredonandproperlyaddressedsotheCommandCentercanfind
them.EveryEcoNetboardonthedaisychainmusthaveauniqueaddressset.ForGroupLeadersandFollowers,theaddressis
setateachcontrollerunderSettings →Equipment→Group‐MemberCfg. Forstandaloneunitsonthedaisychain,theaddressis
setateachcontrollerunderSettings→Equipment→NetworkInstance .
MakesurethatcommunicationwiresfromE1andE2terminalsattheCommandCentermountingbracketaresecurely
connectedattheE1andE2terminalsrespectivelyonthefirstcontrollerboardinthedaisychain.Makesurethatthe
communicationwireissecurelyconnectedtotheE1,E2andRTterminalsbetweeneverycontrollerboard,andthatthewires
arenotcrossedfromterminaltoterminal. Makesurethatatleast22gauge,shieldedwireisused.Makesurethatthe
shieldingstrandsaretiedtogetherateveryspliceandtiedtoagroundpointatoneendofthedaisychainonly.Makesureall
controllersonthedaisychainnetworkarepoweredonandproperlyaddressedsotheCommandCentercanfindthem.Please
refertowiringdiagramtheEcoNetInstallationManualforhowtodaisychainmultiplecontrollerstogetherwithaCommand
CenterDisplay.
Makesurethatcommunicationwiresbetween
CommandCenterDisplayandEcoNetcontroller
areproperlyconnected.
CommandCenterDisplayturnsonandis
abletocommunicatewithsome
controllers,butnotwithothersonthe
daisychainnetwork.
CommandCenterDisplayturnsonbutis
notcommunicatingwithanycontrollers.
Makesurethatcommunicationwiresbetween
CommandCenterDisplayandEcoNetcontroller
areproperlyconnected.
Possibleconflictofaddressesonthenetwork.
SomeEvaporatorControllersinthenetworkbus
maynotbepoweredon.
22
Problem PossibleCause
Page4of4

6/23/2021
AddendumA
VerifyingEcoNetControllerEXVOperation(SporlanSERValve)
1. Onthecontrollerdisplay,navigatetoSettings→Equipment→EXVStepperTypeandverifythatit
issetto2500steps,correspondingtoSporlanSERvalves.
2. Connectasetofgaugesonthesuctionlinetoverifysuctionpressure.
3. Ifthesystemisrunning(nodefrostactive),gotoSettings→SystemEnableandsetittoNo.This
willcausethecontrollertocommandtheEXVtocloseandpumpdownthesystem.Ifstanding
closeenoughtotheevaporator,listenforthecharacteristicnoiseoftheEXVasitisclosing.The
noise/vibration from the valve is confirmation that the controller is applying current to the
steppermotorinthevalve.Ifthevalveisconfirmedtomakenoise,gotoStep5.Ifdrivingthe
valveagainisneededtoconfirmvalvenoise,setSystemEnablebacktoYesandwaitthetwo‐
minuteminimumOFFtimetofinishsothecontrollercancommandthevalvetoopen(openthe
freezerdoorifneededtowarmtheboxslightly).Afterconfirmingthecontrollerisattemptingto
openthevalve,setSystemEnablebacktoNotoforcethevalvetocloseagain.(Alternatively,
disconnectingandre‐connectingpowertothecontrollerwillcauseittodrivethevalveclosedas
partofinitialstartupofthecontroller.)
4. Ifthevalvedoesnotmakeanynoise:
a. Verifyconnectiontothevalveissecure,andthatthe4pinsonthevalvearenotbent.
b. Verifythatthewiringharnessisnotdamaged,orthatanypinshavenotcomeloosefrom
theconnectoronthecontrolboard.
c. RefertoVerifyingControllerSignaltoEXVsectionbelowtodetermineifthecontroller
outputtothevalveisbeingenergized.
5. Onthecontrollerdisplay,navigatetoStatus→EXVtoverifytheEXVCurrentPos.Thisisthevalve
positioncurrentlybeingcommandedbythecontroller.AftersettingSystemEnabletoNo,the
EXVCurrentPos.willdisplay0%(thecontrolleriscommandingtheEXVtobeat0%).
6. Verifyonthepressuregaugesthatthesuctionpressuredecreases,andthecompressorturnsoff
afterpumpdown.VerifythatwhiletheEXVCurrentPos.is0%,thesuctionpressureonthegauges
doesnotincreasesteadily.Aslightmomentarybumpofthecompressor to pump down any
remainingrefrigerantthatisstillboilingoffandslightlyincreasingpressureonthesuctionlineis
normal,followedimmediatelybythecompressorturningbackoff.
7. Ifsuctionpressurekeepssignificantlyincreasingandcausingthecompressortokeepconstantly
runningwhileEXVCurrentPos.isat0%,itispossiblethevalveisleakingornotworkingproperly.
Proceed to verify the EXV (See attached document from Sporlan: Installation&Servicing
InstructionsforSporlanSERValves).

6/23/2021
VerifyingControllerSignaltoEXV
1. Ifthesystemisrunning(nodefrostactive),gotoSettings→SystemEnableandsetittoNoto
forceapumpdown.Disconnectpowertothecondensingunit,andtheevaporator.
2. With no power applied to the evaporator terminal block,safely disconnect the wireharness
connectorfromthecontrollertoexposethe4pinsthatconnecttotheEXVcable,asshowninthe
picturebelow.
3. Reconnectpowertotheevaporatoronlytoturnthecontrollerbackon.
4. Usingavoltmeter,placethetestleadsbetweenpins1&3,andpins2&4asshowninthepictures
below.SetthemetertomeasureDCvolts.
5. Onthecontrollerdisplay,setSystemEnablebacktoYesandwait1to2minutesforthecontroller
toenablecooling(openfreezerdoorifneededtowarmuptheboxslightlysothecontrollercan
attempttosignalthevalveopen).
6. Withthemetertestleadstouchingpins1and3,whenthecontrollersignalsthattheoutputto
thevalvereachedthedesiredposition(between35%and65%,visibleviaStatus→EXV),themeter
shouldreadapproximately12to16VoltsDCforafewseconds,thenreadapprox.zerovolts.Set
SystemEnablebacktoNotohavethecontrollersendthesignaltoclose.Again,withthemeter
testleadstouchingpins1and3,watchthevoltmeterforthemomentarybumpinDCvolts(12to
16VDC)whenthesignaltothevalvereachesitsfinalposition(0%,visibleviaStatus→EXV)then
backtonearzerovolts.
7. RepeatStep5againwithmeterleadstouchingpins2and4.Repeatthetestseveraltimeswith
both pairs of pins if needed to confirm if the controller is functioning properly or not. If the
momentary DC voltage jump is detected with the meter following the preceding steps, the
controllerisworkingproperly.ProceedtotroubleshootthewireharnessandtheEXV.
8. Ifnovoltageisdetectedatanypointintimeafterfollowingsteps3thru6,replacethecontroller
board.

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