Rice Lake Ishida OMNi-4000 User manual

Ishida OMNi-4000 Automatic Wrapper
Error Codes and Troubleshooting Guide
Revised: February 2015

Ishida OMNi-4000 Error Codes and Troubleshooting
15.1 ERROR CODE (0100 - )
No. Message Symptom or Phenomenon Response or Check
0101 "SYSTEM MALFUNCTION" Does not occur during normal operation. Restore power.
P-910 or
p
ro
g
ram CF
0102 "SEQUENCE MALFUNCTION" The peripheral devices are controlled by assigning
each cycle a sequence number. These are
inconsistent.
Restore power.
Does not occur during normal operation.
0103 "IRREGULAR PRINTER NO." Attempting to send a message to a non-existent
printer.
Restore power.
Does not occur during normal operation.
0104 "NETWORK IS RE-SETTING" Network settings have been lost.
Restarts automatically
The device will automatically restart. Please wait a moment.
0105 "MEMORY INITIALIZATION IS OK" Can only enter test mode and system mode.
Initialization of P-910 memory has not been
performed.
Initialize P-910 memory in test mode.
0106 "BATTERY IS DEFECTIVE" Can only enter test mode and system mode.
P-910 battery switch is OFF or burnt out.
1. Confirm switch is in the ON position, switch ON.
2. If the battery is ON, the battery is exhausted. Replace P-910
main board.
0107 "TOUCH PANEL ADJUSTMENT IS
IN
CO
MPLETE"
Can only enter test mode and system mode. Perform touch panel adjustment on adjustment screen
0108 "TIME SETTING IS INCOMPLETE" Can only enter test mode and system mode. Set clock.
0109 "PRINTER No.S INITIALIZATION IS
INCOMPLETE"
Can only enter test mode and system mode.
Printer initialization is incomplete.
In test mode, initialize printer unit memory in printer adjustment screen
1/2. (P-909*)
0110 "MACHINE SETTING IS Can onl
y
enter test mode and s
y
stem mode
.
Set model settin
g
s in test mode.
Rev. Feb 2015 2/40 Yellow highlights indicate updates

Ishida OMNi-4000 Error Codes and Troubleshooting
15.2 ERROR CODE (0200 - )
No. Message Symptom or Phenomenon Response or Check
0202 "PRODUCT MASTER IS NOT
REGISTERED"
PLU No. ** is not programmed.
Check PLU No.
Register the PLU on the REGISTRATION menu.
0203 "POP MASTER IS NOT REGISTERED" POP No. ** is not programmed. Delete ? Register POP on the REGISTRATION menu. If auto updating for POP No. is
set to "NO", it can not be deleted even if EXECUTE is pressed. Error display
"YES/NO" can be changed by LINK MASTER error setting.
0204 "ORIGIN MASTER IS NOT
REGISTERED"
Country of Origin No. is not programmed.
Delete?
Register the country of origin on REGISTRATION menu. If auto updating for
Country of Origin No. is set to "NO", it cannot be deleted even if EXECUTE is
pressed. Error display "YES/NO" can be changed by LINK MASTER error
setting.
0205 "EXTRA MSG 1 MASTER IS NOT
REGISTERED";
Ingredient No. ** is not programmed.
Delete?
Register ingredients on REGISTRATION menu. If auto updating for Ingredient
No. is set to "NO", it cannot be deleted even if EXECUTE is pressed. Error
display "YES/NO" can be changed by LINK MASTER error setting.
0206 "EXTRA MSG 3 MASTER IS NOT
REGISTERED"
Storage method No.** is not programmed.
Delete?
Register the storage method on REGISTRATION menu. If auto updating for
Storage Method No. is set to "NO", it cannot be deleted even if EXECUTE is
pressed. Error display "YES/NO" can be changed by LINK MASTER error
setting.
0207 "EXTRA MSG 2 MASTER IS NOT
REGISTERED"
Storage temperature No.** is not
programmed. Delete?
Register the storage temperature on REGISTRATION menu. If auto updating
for Storage Temp. No. is set to "NO", it cannot be deleted even if EXECUTE is
pressed. Error display "YES/NO" can be changed by LINK MASTER error
setting.
0208 "IMAGE NO. 1 MASTER IS NOT
REGISTERED"
Image No.1** is not programmed.
Check Image No.1**.
If auto updating for Image No.1 is set to "NO", it cannot be deleted
even if EXECUTE is pressed.
0209 "IMAGE NO. 2 MASTER IS NOT
REGISTERED"
Image No.2** is not programmed.
Check Image No.2**.
If auto updating for Image No.2 is set to "NO", it cannot be deleted
even if EXECUTE is pressed.
0210 "TRAY MASTER IS NOT Tray No.** is not programmed. Check Tray No.
0212 " IS NOT REGISTERED" ** is not programmed. Delete? Register FREE MASTER 1 on REGISTRATION menu. If auto updating
for Free Master 1 is set to "NO", it cannot be deleted even if EXECUTE
is pressed. Error display "YES/NO" can be changed by LINK MASTER
error setting. Free Master name must be careful as it can be changed
at “FREE MASTER NAME SETTING” in system mode.
0213 " IS NOT REGISTERED" ** is not programmed. Delete? Register Free Master 2 on REGISTRATION menu. If auto updating for
Free Master 2 is set to "NO", it cannot be deleted even if EXECUTE is
pressed. Error display "YES/NO" can be changed by LINK MASTER
error setting. Free Master name must be careful as it can be changed
at “FREE MASTER NAME SETTING” in system mode.
Rev. Feb 2015 3/40 Yellow highlights indicate updates

Ishida OMNi-4000 Error Codes and Troubleshooting
15.2 ERROR CODE (0200 - )
No. Message Symptom or Phenomenon Response or Check
0214 " IS NOT REGISTERED" ** is not programmed. Delete? Register Free Master 3 on REGISTRATION menu. If auto updating for
Free Master 3 is set to "NO", it cannot be deleted even if EXECUTE is
pressed. Error display "YES/NO" can be changed by LINK MASTER
error setting. Free Master name must be careful as it can be changed
at “FREE MASTER NAME SETTING” in system mode.
0215 " IS NOT REGISTERED" ** is not programmed. Delete? Register Free Master 4 on REGISTRATION menu. If auto updating for
Free Master 4 is set to "NO", it cannot be deleted even if EXECUTE is
pressed. Error display "YES/NO" can be changed by LINK MASTER
error setting. Free Master name must be careful as it can be changed
at “FREE MASTER NAME SETTING” in system mode.
0216 " IS NOT REGISTERED" ** is not programmed. Delete? Register Free Master 5 on REGISTRATION menu. If auto updating for
Free Master 5 is set to "NO", it cannot be deleted even if EXECUTE is
pressed. Error display "YES/NO" can be changed by LINK MASTER
error setting. Free Master name must be careful as it can be changed
at “FREE MASTER NAME SETTING” in system mode.
0219 "STORE MASTER IS NOT
REGISTERED"
STORE MASTER No.** is not programmed.
Check Store Master.
Register STORE MASTER on REGISTRATION menu.
0220 "PLU LINK MASTER IS NOT
REGISTERED"
PLU does not exist in the memory. Recall the correct PLU.
Program the PLU Number as needed.
0221 "EXCEEDED MAXIMUM TARE
WEIGHT (9.995 lb)"
"EXCEEDED MAXIMUM TARE WEIGHT (9.995 lb)" Check and reset the tare weight.
Check the weight value by the weight.
Upon release of error, tare weight is cleared.
0222 "TARE WEIGHT IS SET AT 0" Tare weight is not set yet. Set the tare weight. If "tare no setting error" is set to "not display"(in
setting mode, error menu), it will not appear as error.
0223 "COMMENT MASTER IS NOT
REGISTERED"
COMMENT MASTER No.** is not programmed.
Delete?
Register COMMENT MASTER on REGISTRATION menu. If auto
updating for comment is set to "NO", it cannot be deleted even if
EXECUTE is pressed. Error display "YES/NO" can be changed by
LINK MASTER error settin
g
.
0224 "LABEL MASTER IS NOT
REGISTERED"
Check LABEL SETTING MASTER No. Check the label setting in system mode. No.[***] is newly registered as
the default, press EXECUTE key.
0225 "LABEL FORMAT IS NOT
REGISTERED"
LABEL FORMAT No.** is not programmed. The format of label format No. is not registered. Set the format or check
the format No. on ITEM MASTER.
0226 "INTERNAL TOTAL MEMORY IS
INSUFFICIENT"
New data can no longer be stored. Number of data is over the maximum 4000 items (commodity name, 30
characters average). Delete unnecessary data and register new data. If
unable to delete, clear RAM as the RAM area is damaged, or main
board is faulty (P-910H-2）(Data is faulty).
Rev. Feb 2015 4/40 Yellow highlights indicate updates

Ishida OMNi-4000 Error Codes and Troubleshooting
15.2 ERROR CODE (0200 - )
No. Message Symptom or Phenomenon Response or Check
0227 "INTERNAL TOTAL MEMORY IS
FULL"
Preceding total is not added. Clear the total. RAM clear or faulty main board
（P-910H-2：097-5687-**）（Faulty data）
0228 "CHECK MEMORY CARD" Memory card is not inserted. Check memory card or CF (adapter).
0229 "IRREGULAR FILE SYSTEM" Error on internal file.
Sub error shows the detail of internal error.
It is necessary to check the content (sub error) of file and to set up
again.
0230 "TRAY WRAPPING IMAGE IS NOT
REGISTERED"
Image of package ** is not programmed Image of package must be registered.
0231 "THE MEMORY OF CF CARD IS
INSUFFICIENT"
Additional data can no longer be stored. CF capacity is at the limit or CF is faulty.
Rev. Feb 2015 5/40 Yellow highlights indicate updates

Ishida OMNi-4000 Error Codes and Troubleshooting
15.3 ERROR CODE (0300 - )
No. Message Symptom or Phenomenon Response or Check
0301 "THE EMERGENCY STOP SWITCH IS
PRESSED"
The emergency stop switch is blinking red on the
wrapping unit display.
Release emergency stop switch.
0302 "THE EMERGENCY STOP SWITCH IS
NOT PRESSED"
This occurs when the emergency stop switch is not
pressed.
Press the emergency stop switch.
0303 "THE FRONT COVER IS OPEN Occurs when the front cover is open
before operation.
Close the front cover
0304 "RIGHT SIDE COVER IS OPEN"
"THE INFEED LOWER COVER IS
This occurs when the Infeed lower unit cover is
open before operation.
Close the Infeed lower cover.
0305 LOWER INFEED DOOR IS OPEN Occurs when the Infeed unit is open before Set the Infeed unit.
0306 "RIGHT SIDE FILM REMOVAL DOOR
IS OPEN"
Occurs when the right side film removal cover is
open before operation.
Close right side film removal door.
0307 "LEFT SIDE FILM REMOVAL DOOR IS
OPEN"
Occurs when the left side film removal cover is open
before operation.
Close left side film removal door.
0308 RIGHT SIDE FILM LOADING DOOR IS
OPEN
Occurs when the right film replacement cover is
open before operation.
Close right film replacement door.
0309 "LEFT SIDE FILM EXCHANGE DOOR
IS OPEN"
Occurs when the left side film replacement cover is
open before operation.
Close left side film replacement door.
0310 "LEFT SIDE COVER IS OPEN"
"THE OUTFEED HAS PULLED UP"
Occurs when the outfeed unit is pushed up before
operation.
Lower outfeed unit.
0312 "EXTRA LABELS REMAIN" Label remains in the printer when operation started.
Separated by Bit.
Bit0 : Printer no. 1 (-0001)
Bit1 : Printer no. 2
Bit2 : Printer no. 3
Bit3 : Printer no. 4
Bit7 : Applicator (-0128)
Bit11 : Product in the wrapper (-2048?)
Remove the label according to the sub-error.
1. 0312-0128: Remove label remaining on the Applicator when ready
to pick the next label.
0313 "THE PRINTER THERMAL HEAD IS IN
UP POSITION"
Set thermal head 1. Press the [OK] button after latching down the thermal head.
2. Check the alignment of the thermal "head up" proximity sensor
switch (green).
3. Replace the thermal "head up" proximity sensor switch (green).
NOTE: selectin
g
Wra
p
Onl
y
mode does not b
yp
ass this error messa
ge
0315 "ITEMS HAVE ACCUMULATED IN
STOCK PART"
[OK] button, remove item in stock unit Confirm that product does not remain in the stock unit.
Check capacity detection sensor movement.
Rev. Feb 2015 6/40 Yellow highlights indicate updates

Ishida OMNi-4000 Error Codes and Troubleshooting
15.3 ERROR CODE (0300 - )
No. Message Symptom or Phenomenon Response or Check
0316 REGULAR
PRICE"
Numeric key, [OK] button Confirm and correct markdown price.
0317 "PRICE APIECE IS LOWER THAN
REGULAR PRICE"
Numeric key, [OK] button Set selected price as a bigger difference from the regular price.
0318 "MD UNIT PRICE IS HIGHER THAN
REGULAR PRICE"
Numeric key, [OK] button Set markdown unit price less than the regular unit price.
0319 "THE ORDER QUANTITY HAS BEEN
COMPLETED"
Attempted to turn out more than the designated
quantity
Press [OK] and continue with the next operation.
0321 "PRICE IS NOT INPUT" Does not occur when "do not display" is selected
for 0 price error
Enter price.
0322 "STARTING POINT RETURN
PROCESSING IS DONE"
Starting point return processing is performed by
pressing the [RETURN] button.
Only when the power supply is first turned ON.
Displayed when the power supply is turned ON and each mechanical
position returns to default.
0323 "THE LABEL ISSUE PATTERN IS NOT
SET UP"
Perform label issue pattern setting in system mode. Perform label issue pattern setting.
0324 THE LABEL MASTER IS NOT SET UP Numeric key, [OK] button Set label setting master.
0325 "WEIGHT IS OUTSIDE THE SETTING
RANGE"
[PRINT] button: print label; error will not occur.
[STOP] button: will not check weight until next unit
is called.
Numeric key: resolves error, but does not resolve
wei
g
ht check.
Adjust weight to within the set range
0326 "THE ORDER QUANTITY HAS BEEN
COMPLETED"
Displayed when "End message" is selected in
system data settings in system mode
Confirm order quantity.
0327 "IMMEDIATE BEFORE DATA IS
DELETED
This screen is displayed when the data value and
items in the wrapper become invalid.
Perform return processing by pressing the [RETURN] button.
0339 "MINIMUM VALUE IS LIGHTER THAN
FIXED WEIGHT"
[EXECUTE] button: Set fixed weight to the minimum
value.
[CANCEL] button: Release error.
Set minimum value equal to or larger than the fixed weight.
・Set it so the fixed weight ≦minimum value
0340 ITEM ELIMINATION WAS
PERFORMED
This screen is displayed when the item in the
wrapper becomes invalid as a result of item deletion
Press the [RETURN] button to perform return processing.
0341 "ITEMS REMAIN ON THE LIFT" Press the [PLU] button and remove the item
after clearing the error.
Confirm no items remain on the lift.
Check the commodity on lift detection sensor.
0342 THE POS CODE DID NOT
REGISTERED
Shown when printing is not allowed in the event of
a POS code unregistered error in setting mode 2
(
error
p
rocessin
g
selection settin
g
s
)
Register POS code
Rev. Feb 2015 7/40 Yellow highlights indicate updates

Ishida OMNi-4000 Error Codes and Troubleshooting
15.3 ERROR CODE (0300 - )
No. Message Symptom or Phenomenon Response or Check
0343 THE POS CODE DID NOT
REGISTERED
Shown when "no barcode" is set for POS code
unregistered error in setting mode 2 (error
processing selection settings).
This error occurs only when "POS code
unregistered error" is set.
Labels can be issued, but barcodes will not be
printed.
Register POS code
0347 "THE DOT OF A THERMAL HEAD HAS
RUN OUT"
Burnt out element(s) on the thermal print head.
Sub errors
-0001：Failed element has no affect on printing.
-0002：Failed element in printing area
-0003：Failed element is in the bar code.
Note: This error occurs when a PLU is called.
See error 0715-000x.
-0001: No problem for pricing. Will you check the following?
EXECUTE button：Check is performed.
STOP button：No check is performed.
-0002: Replace the thermal head.
EXECUTE button: Check is performed.
STOP button：No check is performed.
-0003: Bar code cannot be printed properly. Replace the thermal
head.
* This error occurs only when "Thermal Head Cut Error Display" (Setup
menu, Error Setup) is set as CONSIST or LINE CUT. Disable error
message by setting as NONE.
0348 "THE SCALE PLATE HAS
SEPARATED"
(-500g) is displayed due to the separation of the
scale plate, etc
Check if the scale plate is separated, check weight.
0349 "STORE NO. IS NOT CALLED" Occurs when call item has been completed but call
store no. hasn't been completed and is attempting
to change to production during store changeover.
Call the store no.
0350 "TRAY NO. IS NOT REGISTERED" Numeric entry, [OK] button Set tray no.
0351 "THE LABEL REMAINS Remove label, [OK] button Remove label.
Check label sensor.
0353 "MEMO PRESET IS ALREADY
REGISTERED
The already preset part is shown blinking after the
error is canceled.
Operation has become redundant.
0355 "TRAY NO. IS NOT REGISTERED" Numeric keys, [OK] button Register in the tray master.
0356 "NO CF CARD" [OK] button Insert CF card.
0357 "THERE IS NO DICTIONARY FILE" [OK] button Put dictionary file on the CF card.
0358 "THE CONNECTION SETUP IS NOT
DONE"
Numeric keys, [OK] button Connect journal printer.
Rev. Feb 2015 8/40 Yellow highlights indicate updates

Ishida OMNi-4000 Error Codes and Troubleshooting
15.3 ERROR CODE (0300 - )
No. Message Symptom or Phenomenon Response or Check
0359 "THERE IS NO WORD FILE" [OK] button Put word file on the CF card.
0360 "THE TENSION ADJUSTMENT IS
CHANGED"
*Film Tension adjustment data is changed in normal
mode.
*Is tension adjustment data repealed?
[EXECUTE] DISABLED.
[CANCEL] ENABLED.
[INFEED] REGISTER TO TRAY MASTER.
0361 THE POWER SUPPLY WAS
SWITCHED ON
This error records the power is applied to the error
log.
This error number records the power being applied to the error log.
0362 THE MODEL SETUP IS NOT
COMPLETED
Can only enter test mode and system mode. Set model settings in test mode.
0368 "ITEMS REMAIN IN THE WRAPPER" The front cover was opened when the wrapper
stopped and items remained on the lift.
To close the cover, press the [PLU] key to discharge the item.
Added to the total amount.
Rev. Feb 2015 9/40 Yellow highlights indicate updates

OMNi-4000 Error Codes and Troubleshooting
15.4 ERROR CODE (0400 - )
No. Message Symptom or Phenomenon Check OMNi-3000
0401 THE WRAPPER IS NOT CONNECTED No 24VDC from wrapper power supply. No red status
LEDs on sensors. Cannot clear error message.
The console～Wrapper(P-857) connector/harness Check
P-857(F1, F2)Check
Rear Fuse Panel(F15, F16)Check
P-910/P-918/P-857/24V Power Suppl
y
Er
r
(Wrappe
r
）
/
Er
r
1101
Communication is not possible between boards P-910 ->P-918 ->P-920.
[Response] Press the [Re-try] key to re-attempt communication.. If an error re-occurs, check the list below for
probable causes.
1）Connector removed
2）Burned out harness
3）Board P-910 is faulty
4）Board P-918 is faulty
5）Board P-857 is faulty
This error can also occur when there is a closed circuit failure in the RS-485 line P-915 and P-916. Check this if
this is not repaired by steps 1 through 5.
Connect P-916, and P-857 one by one and look for a closed circuit failure.
1102
The console～Wrapper(P-857) connector/harness Check
P-857(F1, F2)Check
Rear Fuse Panel(F15, F16)Check
P-910/P-918/P-857/24V Power Supply Err （Wrapper）/Err
1101
Communication is not possible between boards P-910 ->P-918 ->P-920.
[Response] Press the [Re-try] key to re-attempt communication.. If an error re-occurs, check the list below for
probable causes.
1）Connector removed
2）Burned out harness
3）Board P-910 is faulty
4）Board P-918 is faulty
5）Board P-857 is faulty
This error can also occur when there is a closed circuit failure in the RS-485 line P-915 and P-916. Check this if
this is not repaired by steps 1 through 5.
Connect P-916, and P-857 one by one and look for a closed circuit failure.
1102
0403 THE PROBLEM AROSE IN WRAPPER Send command and receive command do not match
The command sent to P-857 by P-910 and the command
that returned from P-857 do not match.
This does not occur during normal operation, but it is believed to occur from the effect of noise. Cancel by
restoring power.
1101
0406 THE WRAPPER DETECTED THE
INSTANT POWER FAILURE
Board P-857 was reset twice Restore power. If the error re-occurs, check the list below for probable causes.
1）Power to the power unit (AC 200V) is unstable
2）Check the power unit output voltage (DC 24V) Power unit placement
1101
0407 THE INSTANT POWER FAILURE
OCCURRED BY THE CONSOLE
Board P-857 was reset twice Restore power. If the error re-occurs, check the list below for probable causes.
1）Power to the power unit (AC 200V) is unstable
2）Check the power unit output voltage (DC 24V) Power unit placement
1101
0409 THERE WAS NO RESPONSE FROM
WRAPPER
P-910<- P-918<- P-857 (P-857 is not responding) Rear panel fuses: F15, F16 (250V, 3A) [No sensor status lights]
P-857 CPU board fuses: F1 (3A), F2 (1A)
No 24V DC output from P.S. [lower, left]. Check PS fuse: F1 (250V, 12A, ceramic) [No sensor status lights]
Remove both XJ-11 and XJ-17 from P-916and check if the same error is displayed.
Continue here if the error content changes.
Remove the connector (No communication with P-910 and P-857)
Harness burn-out (No communication with P-910 and P-857)
Board P-857 is faulty
Board P-918 is faulty
Board P-910 is fault
y
1101
No 24VDC from wrapper power supply. No red status
LEDs on sensors. Cannot clear error message.
0402 THERE WAS NO RESPONSE FROM
WRAPPER
Rev. Feb 2015
10/40
Yellow highlights indicate updates

OMNi-4000 Error Codes and Troubleshooting
15.4 ERROR CODE (0400 - )
No. Message Symptom or Phenomenon Check OMNi-3000
1103
0411 THE RIGHT UP/DOWN MOTOR
ERROR
Film Top/Bottom Motor (Right) 1. Foreign object caught in the motor.
2. Film top/bottom motor (right) error.
3. Film top sensor (right) error.
4. Film bottom sensor (right) error.
5. P-858 (No. B) error.
1110-0001
0412 THE LEFT UP/DOWN MOTOR
ERROR
Film Top/Bottom Motor (Left) 1. Foreign object caught in the motor.
2. Film top/bottom motor (left) error.
3. Film top sensor (left) error.
4. Film bottom sensor (left) error.
5. P-858 (No. C) error.
1110-0002
0413 THE RIGHT FILM ROLLER DRIVER
MOTOR ERROR
Film waiting condition is not good. 1. Foreign object caught in the motor.
2. Feeder motor error.
3. Feeder count sensor error.
4. P-857 error.
5. P-858 (No. B) error.
1114-0001
0414 THE LEFT FILM ROLLER DRIVER
MOTOR ERROR
Film waiting condition is not good. 1. Foreign object caught in the motor.
2. Feeder motor error.
3. Feeder count sensor error.
4. P-857 error.
5. P-858 (No. C) error.
1114-0002
Rear wra
p
p
late does not move. Rear wra
p
p
late is not at home
p
osition. 1104
O
p
eration error at reset. Motor brake
Rear wra
p
p
late does not move. Home
p
osition
p
hoto senso
r
Rear wra
p
p
late does not move. Moto
r
Slow-movin
g
.Wra
p
p
late and arms are not
p
arallel bindin
g
.
Rear wra
p
p
late moves forward. Limit
p
hoto senso
r
Rear wra
p
p
late does not move. Check drive arm linka
g
es for loose or dama
g
ed
p
arts.
0415-0001: Only when sensor is blocked if cable is
damaged/disconnected get error 0001.
Wrap plates do not move 1. Side wrap plates are not at home position.
2. Home position photo sensor
3. Motor
1105
Partial or slow movement Check for sli
pp
in
g
of drive belt
p
ulle
y
s
Action error at reset Motor brake
Wra
p
p
lates sto
pp
ed at the inside
p
osition Count
p
hoto senso
r
Fuse Rear panel fuses: F2A, F2B (250V, 3A)
1. Foreign object caught in the motor.
2. Harness is damaged or short-circuited between
P-857 and servo amplifier.
3. Harness is damaged between P-857 and the electromagnetic contactor.
4. Servo amplifier error.
5. Feeder move middle position sensor error (e.g., lift crashes into the feeder (rear)).
6. P-858 (No. A) error
Lift moves upward.
[Recovers after emergency stop button release.]
Lift hits on feeder and left/right change motor.
Lift does not move.
[Recovers after emergency stop button release.]
THE LIFT MOTOR ERROR
THE BACK WIRING WRAPPING
MOTOR ERROR
THE LEFT AND RIGHT WRING
WRAPPING MOTOR ERROR
0416
0410
0415
Rev. Feb 2015
11/40
Yellow highlights indicate updates

OMNi-4000 Error Codes and Troubleshooting
15.4 ERROR CODE (0400 - )
No. Message Symptom or Phenomenon Check OMNi-3000
Rear
p
anel fuses: F2A, F2B
(
250V, 3A
)
1106
Out of home
p
osition. Dischar
g
e
p
usher is not at home
p
osition
DC drive
r
O
p
tional conve
y
or overflow. sensor is blocked. 1117
Pusher does not move. 0417-0001 Front limit
p
hoto sensor is blocked 1106
Pusher does not move. Slow-moving. 1. Check movement for excessive binding or drag.
2. Lubricate pulleys, bearings, and shafts.
3. S
p
eed control
Pusher moves forward. Limit
p
hoto senso
r
Error during wrapping. Printer has moved forward. Printer home position micro switch
Film is not fed. Moto
r
1108
Film over.
Error message appears at film detection is unavailable.
Film over sensor does not check if no counts are
detected.
Film over (with perforation) and 2 inch strip.
Count photo sensor
Cutter home position sensor (If DIP SW8 on wrapper CPU board P-859 is set)
0419 THE RIGHT CLAMP MOTOR ERROR Switching error
(Does not move up and down)
(Lever not closed/open/to move)
1. Foreign object is blocking the Film Grab Clamp movement or Clamp is out of alignment.
2. Film grab motor (right) is blocked or faulty.
3. Film grab open sensor (right) error.
4. Film grab close sensor (right) error.
5. P-858 (No. B) error.
1111-0001
The Rear Film Feeder Unit stops at the rear limit Rear limit photo sensor
Film width detection sensor
(
Located on Film Press Roller assembl
y)
1107
The Rear Film Feeder Unit sto
p
s at the front limit Front limit
p
hoto senso
r
The Rear Film Feeder Unit does not move.
Or movement is slow or partial
1. Feeder move motor
2. Rear Film Feeder is binding, check the following:
a. Film pieces at mounts on two square shafts
b. Film pieces at mount on large hex drive shaft (left side)
c. Film pieces on two drive belts and pulleys
d. Parallel ali
g
nment to frame and front Feeder
Conveyor (chain) and Motor moves. Infeed stop position sensor (right) is not aligned with the sensor reflector (left) -- under the scale platter. 1109
Conveyor (chain) does not move. (Motor moves.) 1. Check for foreign objects jamming the chains or pusher claws
2. Broken chains
3. ROM, driver
0422 THE LEFT CLAMP MOTOR ERROR Switching error
(Does not move up and down)
(Lever not closed/open/to move)
1. Foreign object is blocking the Film Grab Clamp movement or Clamp is out of alignment.
2. Film grab motor (left) is blocked or faulty.
3. Film grab open sensor (left) error.
4. Film grab close sensor (left) error.
5. P-858 (No. C) error.
1. Check connections between Controller board ["Vexta"] (CN1) <--> solid state Relay (151656 / 103-3823-23)
on the rear panel near Safety Contactor.
2. Check Relay contacts operation: solid state Relay (151656 / 103-3823-23)
3. Check connections between P-857 (J22) <--> (CN2) Controller board ["Vexta"] (CN3) <--> Motor
4. Check Motor.
5. Check Controller board ["Vexta"]
6. Check P-857 wrapper CPU board
INFEED MOTOR ERROR
THE BACK FEEDER MOVEMENT
MOTOR ERROR
Pusher does not move.
"The outfeed pusher motor error"
THE OUTFEED PUSHER MOTOR
ERROR
0417
0421
THE FEEDER MOTOR ERROR0418
0420
Conveyor (Infeed pusher chains) does not move.
(Motor does not move.)
Rev. Feb 2015
12/40
Yellow highlights indicate updates

OMNi-4000 Error Codes and Troubleshooting
15.4 ERROR CODE (0400 - )
No. Message Symptom or Phenomenon Check OMNi-3000
1112
0424 THE OUTFEED CONVEYER MOTOR
ERROR
Confirm that the discharge conveyor motor operates
smoothly.
Outside conveyor Belt
Outside conveyor Motor
1152
0430-0000; Servo Amplifier 1. Harness is damaged or short-circuited between P-857 and servo amplifier.
2. Servo amplifier error.
3. P-857 error.
1116
0430-0011 ～0097 [RETURN] button
Refer to separate Servo Driver Error List in Section 15.4a "SERVO CONTROLLER ERROR CODES"
1116
THE LIFT ARRIVED AT THE
MAXIMUM LIMIT
NOTE: there is no Upper Limit Sensor on the OMNi-4000.
1. Lift upper limit height incorrectly programmed.
2. Lift lower limit height incorrectly programmed.
3. Lift original (home) position height incorrectly programmed.
4. Harness damaged or short-circuited between P-857 and servo amplifier.
5. Servo amplifier error.
6. P-857 error.
7. Lower proximity sensor does not receive a signal from the metal plate on back side of Lift.
8. If error 0432-0000 occurs while configuring a replacement Lift Servo perform the following.
If necessary power up the wrapper holding the PLU key to enter the main menu directly.
a. Test menu --> Wrapper Setup
b. Press LIFTER UP POS. button
c. Press LIFT UPPER POS. button --> Lift rises error 0432-0000 occurs
d. Turn off main power, after 10 seconds turn on main power
e. Test menu --> Wrapper Setup
f. Press LIFTER UP POS. button
g. Press LIFT UPPER POS. button
h. Adjust Upper position as needed
g. Adjust Home and Down positions too
1136
THE LIFT CHANGE MOTOR ERROR Movement when attempting to switch the
lift size: Large - Small.
No movement.
1. The flat bar that moves the rear row's five moveable Lift Fingers is jammed or out of position.
Loosen and remove the drive belt that turns the two threaded shafts then turn the one of the
threaded shafts manually to align the flat bar parallel to the rear inside cover.
2. Check and replace worn drive belt (two threaded shafts).
3. Check three photo sensors: Front, Center, and Back position.
4. Check replace motor.
1. Rear panel fuses: F24, F25 (250V, 1A)
2. P-858B fuse: F3 (250V, 5A)
3. Motor
0423
0430 THE SERVO CONTROLLER ERROR
0432 Lift Upper Limit Sensor
Rev. Feb 2015
13/40
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OMNi-4000 Error Codes and Troubleshooting
15.4 ERROR CODE (0400 - )
No. Message Symptom or Phenomenon Check OMNi-3000
A FOREIGN SUBSTANCE IS BIT
UNDER LIFT
0434-0000
Lift Lower Limit Sensor is activated
0434-0002
Lift Lower Limit Sensor is activated
-- or --
The Lift Servo Controller has sent
an overload error
Lift Lower Limit Sensor
Press the [RAISE LIFT] button to raise the Lift.
NOTE: The Lift moves a small amount for each button
push.
NOTE: there is no Upper Limit Sensor on the OMNi-4000.
1. Lift Lower Limit Sensor is damaged or disconnected [0434-0002]
2. Lift Lower Limit Sensor is activated by a metal object [0434-0002]
3. Lift upper limit height incorrectly programmed.
4. Lift lower limit height incorrectly programmed.
5. Lift original (home) position height incorrectly programmed.
6. Harness damaged or short-circuited between P-857 and servo amplifier.
7. Servo amplifier error --> replace Servo.
The Servo display shows only "--" (E. Stop engaged) or "00" all other times. --> faulty Servo
Error 0434-0002 continuously. When the power is switched on, Return is pressed, the Lift rises
and 0434-0002 occurs. In Test Mode once the Lift is tested it rises to the top and displays error
0434-0002. The Lift goes to the maximum mechanical limit - the collars at the bottom of the Lift
shafts touch the bottom of the wrapper body.
8. P-857 error.
9. Lower proximity sensor does not receive a signal from the metal plate on back side of Lift.
10. Check Lift movement. If it is not smooth something may be stuck in the shafts or gears.
11. Check if something is on top of the Lift preventing it from rising all the way to the top position.
1137-0002
0434-0003
The Item Sensor (tray check) is
blocked when the Lift begins to
descend after lifting a tray
Foreign objects caught between the lower part of the
lift and upper part of the tray stopper (item sensor path
is interrupted when the lift starts to descend).
1. Foreign objects caught in the machine.
2. Item sensor sensitivity incorrectly adjusted.
3. Item sensor error.
4. P-858 (No. A) error.
0434 A FOREIGN SUBSTANCE IS BIT
UNDER LIFT
(continued)
After replacing the Servo the Lift rises past the Upper
Position and causes error 0432-0000 “Lift has arrived
at the Max Limit”
The settings for the new Lift Servo controller must be configured.
(If necessary power up the wrapper holding the PLU key to enter the main menu directly.)
a. Select Wrapper Setup in the Test Menu.
b. Set the Down Position as "0".
c. Set the Home Position as needed – Lift heads should be lower than the Tray Support Bars.
d. Select Lift Upper Position.
e. The Lift will rise and cause error 0432-0000 “Lift has arrived at the Max Limit”.
f. Power off the wrapper with the Lift at the Upper position and error displayed.
g. Power on the wrapper and return to Wrapper Setup to set the height of the Lift’s Upper position.
In the normal position the Lift heads should be even with the top of the Rear Wrap Plate.
0440 THE EMERGENCY STOP SWITCH
WAS PUSHED
Emergency stop button is pressed during operation. 1. Emergency stop button is pressed.
2. Harness is damaged or short-circuited P-857 -> P-858 (No. A) -> P-858 (No. C).
3. Harness damaged between P-857 and electromagnetic contactor.
4. Harness damaged between P-858 (No. C) and the emergency stop button.
5. Harness damaged between electromagnetic contactor and thermal relay.
6. Harness damaged between electromagnetic contactor and emergency stop button.
7. P-857 error or fuse(F1, F2, F3)
8. P-858 (No. C) error.
9. Electromagnetic contactor error.
10. Thermal relay error.
11. Emergency stop button error.
12. Rear Panel fuse(F21, F22, F23)
1123
0434
Rev. Feb 2015
14/40
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OMNi-4000 Error Codes and Troubleshooting
15.4 ERROR CODE (0400 - )
No. Message Symptom or Phenomenon Check OMNi-3000
0441 RIGHT SIDE TOP FILM DOOR IS
OPEN
Door open during operation 1. Upper-right side door is open.
2. Harness is damaged or short-circuited P-857 -> P-858 (No. B).
3. Harness damaged between P-857 and electromagnetic contactor.
4. Harness damaged between P-858 (No. B) and the upper-right side door.
5. Harness damaged between electromagnetic contactor and thermal relay.
6. Harness damaged between electromagnetic contactor and upper-right side door.
7. P-857 error or fuse(F1, F2, F3)
8. P-858 (No. B) error.
9. Electromagnetic contactor error.
10. Thermal relay error.
11. Upper-right side door error.
12. Rear Panel fuse(F21, F22, F23)
1150-0003
0442 LEFT SIDE TOP FILM DOOR IS OPEN Door open during operation 1. Upper-left side door is open.
2. Harness is damaged or short-circuited P-857 -> P-858 (No. A) -> P-858 (No. C).
3. Harness damaged between P-857 and electromagnetic contactor.
4. Harness damaged between P-858 (No. C) and the upper-left side door.
5. Harness damaged between electromagnetic contactor and thermal relay.
6. Harness damaged between electromagnetic contactor and upper-left side door.
7. P-857 error or fuse(F1, F2, F3)
8. P-858 (No. C) error.
9. Electromagnetic contactor error.
10. Thermal relay error.
11. Upper-left side door error.
12. Rear Panel fuse(F21, F22, F23)
1150-0006
0443 RIGHT SIDE DOOR IS OPEN Door open during operation 1. Right side door is open.
2. Harness is damaged or short-circuited P-857 -> P-858 (No. B).
3. Harness damaged between P-857 and electromagnetic contactor.
4. Harness damaged between P-858 (No. B) and the right side door.
5. Harness damaged between electromagnetic contactor and thermal relay.
6. Harness damaged between electromagnetic contactor and right side door.
7. P-857 error or fuse(F1, F2, F3)
8. P-858 (No. B) error.
9. Electromagnetic contactor error.
10. Thermal relay error.
11. Right side door error.
12. Rear Panel fuse(F21, F22, F23)
1150-0004
0444 LEFT SIDE DOOR IS OPEN Door open during operation 1. Left side door is open.
2. Harness is damaged or short-circuited P-857 -> P-858 (No. A) -> P-858 (No. C).
3. Harness damaged between P-857 and electromagnetic contactor.
4. Harness damaged between P-858 (No. C) and the left side door.
5. Harness damaged between electromagnetic contactor and thermal relay.
6. Harness damaged between electromagnetic contactor and left side door.
7. P-857 error or fuse(F1, F2, F3)
8. P-858 (No. C) error.
9. Electromagnetic contactor error.
10. Thermal relay error.
11. Left side door error.
12. Rear Panel fuse(F21, F22, F23)
1150-0007
Rev. Feb 2015
15/40
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OMNi-4000 Error Codes and Troubleshooting
15.4 ERROR CODE (0400 - )
No. Message Symptom or Phenomenon Check OMNi-3000
0445 THE PRINT DOOR IS OPEN Door open during operation 1. Printer door is open.
2. Harness is damaged or short-circuited P-857 -> P-858 (No. A) -> P-858 (No. C).
3. Harness damaged between P-857 and electromagnetic contactor.
4. Harness damaged between P-858 (No. C) and the printer door.
5. Harness damaged between electromagnetic contactor and thermal relay.
6. Harness damaged between electromagnetic contactor and printer door.
7. P-857 error or fuse(F1, F2, F3)
8. P-858 (No. C) error.
9. Electromagnetic contactor error.
10. Thermal relay error.
11. Printer door error.
12. Rear Panel fuse(F21, F22, F23)
1150-0001
0446 LOWER INFEED DOOR IS OPEN Door open during operation 1. Lower Infeed door is open.
2. Harness is damaged or short-circuited P-857 -> P-858 (No. A) -> P-858 (No. C).
3. Harness damaged between P-857 and electromagnetic contactor.
4. Harness damaged between P-858 (No. C) and the lower Infeed door.
5. Harness damaged between electromagnetic contactor and thermal relay.
6. Harness damaged between electromagnetic contactor and lower Infeed door.
7. P-857 error or fuse(F1, F2, F3)
8. P-858 (No. C) error.
9. Electromagnetic contactor error.
10. Thermal relay error.
11. Lower Infeed door error.
12. Rear Panel fuse(F21, F22, F23)
1150-0002
0447 RIGHT SIDE FILM LOADING DOOR IS
OPEN
Door open during operation 1. Front-Right side door is open.
2. Harness is damaged or short-circuited P-857 -> P-858 (No. B).
3. Harness damaged between P-857 and electromagnetic contactor.
4. Harness damaged between P-858 (No. B) and the front-right side door.
5. Harness damaged between electromagnetic contactor and thermal relay.
6. Harness damaged between electromagnetic contactor and front-right side door.
7. P-857 error or fuse(F1, F2, F3)
8. P-858 (No. B) error.
9. Electromagnetic contactor error.
10. Thermal relay error.
11. Front-right side door error.
12. Rear Panel fuse(F21, F22, F23)
1150-0005
0448 DO NOT PUT HAND INTO THE
WRAPPER
Foreign object is detected.
Note: Sub-error 0000: occurs prior to wrapping
operations.
Sub-error 0001: occurs after wrapping
operations are performed.
1. Contents of the tray are overhanging the front edge of the tray.
2. Infeed Pusher Claws are blocking the sensor - adjust Claws' stop position farther to the front.
3. Foreign object caught in the motor.
4. Sensitivity level of the Infeed conveyor manual insertion Safety sensor is incorrectly adjusted.
5. Infeed conveyor sensor error.
6. P-857 error.
1128
-0001: Hand is inserted (Infeed Conveyor) Hand insertion sensor (Conveyor)
1. Check operation of the two front Safety sensors
2. Check operation of the two Lift sensors
Note: The two front Safety sensors may be temporarily disabled by setting Wrapper CPU Board P-857
DIP Sw #2 switch 6 = OFF.
1147-0001
-0002: Hand is inserted (Ejection Pusher) Hand insertion sensor (Discharge Pusher)
1. Check operation of the Safety sensor below the plastic front Printer door
1147-0002
0449 DO NOT PUT HAND INTO THE
WRAPPER
Rev. Feb 2015
16/40
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OMNi-4000 Error Codes and Troubleshooting
15.4 ERROR CODE (0400 - )
No. Message Symptom or Phenomenon Check OMNi-3000
0450 LEFT SIDE FILM LOADING DOOR IS
OPEN
Door open during operation 1. Front-Left side door is open.
2. Harness is damaged or short-circuited P-857 -> P-858 (No. A) -> P-858 (No. C).
3. Harness damaged between P-857 and electromagnetic contactor.
4. Harness damaged between P-858 (No. C) and the front-left side door.
5. Harness damaged between electromagnetic contactor and thermal relay.
6. Harness damaged between electromagnetic contactor and front-left side door.
7. P-857 error or fuse(F1, F2, F3)
8. P-858 (No. C) error.
9. Electromagnetic contactor error.
10. Thermal relay error.
11. Front-left side door error.
12. Rear Panel fuse
(
F21
,
F22
,
F23
)
1150-0008
0460 ITEMS WERE NOT THROWN IN Tray cannot be fed.
Fed about 10 mm.
Remove the tray on halfway.
1. They tray did not move onto the lift properly.
2. Feed stops before the normal position.
3. Lift height is too low.
4. Lift height is too high.
5. Tray length is too short.
6. Tray height is too low.
7. Item sensor sensitivity incorrectly adjusted.
8. Item sensor error.
9. P-857 error.
10. P-858 (No. A) error.
11. One chip CPU (on the P-857) error.
1133
0461 FILM OVER AT RIGHT SIDE Film Over (Left--->Right) 1. Film over error.
2. Film waste detected.
3. Film sensor (front/right) sensitivity incorrectly adjusted.
4. Film sensor (rear/right) sensitivity incorrectly adjusted.
5. Film sensor (front/right) error.
6. Film sensor (rear/right) error.
7. Film count sensor error.
8. Film cutter clutch brake (left) error.
9. Film cutter original position sensor (left) error.
10. P-857 error.
11. P-858 (No. B) error.
1127-0001
0462 FILM OVER AT LEFT SIDE Film Over (Right--->Left) 1. Film over error.
2. Film waste detected.
3. Film sensor (front/left) sensitivity incorrectly adjusted.
4. Film sensor (rear/left) sensitivity incorrectly adjusted.
5. Film sensor (front/left) error.
6. Film sensor (rear/left) error.
7. Film count sensor error.
8. Film cutter clutch brake (right) error.
9. Film cutter original position sensor (right) error.
10. P-857 error.
11. P-858 (No. C) error.
1127-0002
Rev. Feb 2015
17/40
Yellow highlights indicate updates

OMNi-4000 Error Codes and Troubleshooting
15.4 ERROR CODE (0400 - )
No. Message Symptom or Phenomenon Check OMNi-3000
0463 THE RIGHT-HAND SIDE FILM WAS
LOST
Film Depleted (Right) 1. End of film.
2. Film taken-in right.
3. Film roller clutch brake (right) error.
4. Film sensor (right/front) sensitivity incorrectly adjusted.
5. Film sensor (right/rear).
6. Film sensor (right/front) error.
7. Film sensor (right/rear) error.
8. P-857 error.
9. P-858 (No. B) error.
Note: Film depleted error will not occur when P-857 DIP switch No. 8 (SW1) is set to ON while the power is on.
This setting used only when responding to an emergency, normally it is set to OFF.
1119-0001
0464 THE LEFT-HAND SIDE FILM WAS
LOST
Film Depleted (Left) 1. End of film.
2. Film taken-in left.
3. Film roller clutch brake (left) error.
4. Film sensor (left/front) sensitivity incorrectly adjusted.
5. Film sensor (left/rear).
6. Film sensor (left/front) error.
7. Film sensor (left/rear) error.
8. P-857 error.
9. P-858 (No. C) error.
Note: Film depleted error will not occur when P-857 DIP switch No. 8 (SW1) is set to ON while the power is on.
This setting used only when responding to an emergency, normally it is set to OFF.
1119-0002
0471 THE PROBLEM AROSE IN THE
WRAPPER
Cannot clear error message.
This error occurs when the main 3-phase power drops. If
the main transformer output falls below 180 volts AC this
error occurs. After power returns to normal levels the
wrapper must be powered off and on to restore normal
operation.
1. Check that all eight door are closed fully. A partially open door may cause this error. The wrapper will
not return to normal operation until all doors are closed.
Confirm continuity at in-line connectors LST (Left side doors and front Printer door safety interlocks
and E. Stop switch) and RST (Right side doors and lower Infeed door safety interlocks)
2. Check continuity of the complete Safety Circuit 24 VDC power at the VH in-line connector. This includes
LST, RST, the Safety Contactor coil (A1-A2), and the Thermal Relay (95-96)
3. Check the main transformer output voltage level. Acceptable voltage is 200 volts AC +/- 10 volts.
4. Check rear panel fuses: F21, F22, F23 (250V, 4A) [P-858/A/C]
5. Check rear panel fuses: F27, F29 (250V, 4A) [AC Servo Motor]
6. Check P-858/A fuses: F3, F4 (250V, 5A)
7. Check and replace P-858/A Wrapper control board (Left side)
8. Check the connections at the Safety Contactor and verify voltage is passing to fuses F21~F2D.
1153-0000
Rev. Feb 2015
18/40
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OMNi-4000 Error Codes and Troubleshooting
15.4 ERROR CODE (0400 - )
No. Message Symptom or Phenomenon Check OMNi-3000
1. Harness dama
g
ed or short-circuited between P-857 and servo am
p
lifier. 1122
2. Connection
(
between P-857 and am
p
lifier
)
Lower limit Proximit
y
sensor P-857
3. P-858 (No. A) DIP switch incorrectly set.
No. 1 = ON, No. 2,3,4 = OFF
P-858
(
No. A
)
error.
4. P-858 (No. B) DIP switch incorrectly set.
No. 2 = ON, No. 1,3,4 = OFF
P-858
(
No. B
)
error.
5. P-858 (No. C) DIP switch incorrectly set.
No. 1,2 = ON, No. 3,4 = OFF
P-858
(
No. C
)
error.
6. P-857 DIP switch (SW1) incorrectly set.
With option ON
Without option OFF
No. 1 OFF
No. 2 ON
No. 3 ON
No. 4 OFF
No. 5 Overflow sensor option
No. 6 ON
No. 7 OFF
No. 8 OFF
P-857 error
7. No Power to the Servo
,
Real
p
anel fuses: F17
,
F18
(
250V
,
3A
)
[
error 0472-0257
]
8. P-858/A fuses: F1
(
7A
),
F2
(
1A
)
[
error 0472-0033
]
9. P-858/B fuses: F1
(
7A
),
F2
(
1A
)
[
error 0472-0034
]
10. P-858/C fuses: F1
(
7A
)
, F2
(
1A
)
[
error 0472-0035
]
11. Abnormal noise. A FOREIGN SUBSTANCE IS BIT UNDER LIFT
12. A foreign substance is bit under lift
This error indicates there is no reply from servo amplifier. 1: Servo amplifier defect
2: Harness damaged or short-circuited between P-857 and servo amplifier.
3: P-857 defect
4: Real panel fuses: F17, F18 (250V, 3A) [error 0472-0257]
0473 THE PROBLEM AROSE AT SEAL
HEATER
Pusher does not move.(Wrapper DCB controller error) 1. Check movement for excessive binding or drag.
2. Lubricate pulleys, bearings, and shafts.
3. Ejection pusher motor error.
4. DC brushless controller error.
5. P-857 error.
1117
SOLENOID ERROR
(
0005
)
Se
p
arator Solenoid
(
Ri
g
ht
)
This does not occur durin
g
normal o
p
eration, but it is believed to occur from the effect of noise. 1129-0005
SOLENOID ERROR
(
0006
)
Se
p
arator Solenoid
(
Left
)
This does not occur durin
g
normal o
p
eration, but it is believed to occur from the effect of noise. 1129-0006
SOLENOID ERROR
(
0007
)
Film Retention Solenoid
(
U
pp
er/Ri
g
ht
)
This does not occur durin
g
normal o
p
eration, but it is believed to occur from the effect of noise. 1129-0007
SOLENOID ERROR
(
0008
)
Film Retention Solenoid
(
Lower/Ri
g
ht
)
This does not occur durin
g
normal o
p
eration, but it is believed to occur from the effect of noise. 1129-0008
SOLENOID ERROR
(
0009
)
Film Retention Solenoid
(
Left
)
This does not occur durin
g
normal o
p
eration, but it is believed to occur from the effect of noise. 1129-0009
0475 THE LIFT CONTACTS THE FEEDER Lifter does not rise. Tray size (large/small) incorrectly programmed - Check Tray Master
Feeder movement mid point photo sensor
1135-0000
0476 WRONG TRAY IS INSERTED The wrapper detected the narrow-side dimension of
the tray differs by more than 50mm (2 inch) from the
programmed Depth value in Tray Master.
Note: The sub-error value indicates the amount
of discrepancy.
1. Verify the film dimension settings: System menu, Wrapper Settings, "Film Width Information".
14" = 36, 15" = 38, 16" = 41, 17" = 43, 18" = 46, 19" = 48, 20" = 51, 21" = 53, 22" = 56, 23" = 58, 24" = 61
2. Clean the two sensors and reflectors that check the trays at the Lift.
3. Adjust calibration of the inner most sensor.
4. Replace the inner most sensor (p/n 72860).
0474
0000-0255 : P-857-P-858 IONET No Response err
0256-0511 : SERVO CONTROLLER-P857 RS-422
Response err
0512- : Wrapper Communication errors （I2NET Err）
0472 THE PROBLEM AROSE IN THE
WRAPPER
Rev. Feb 2015
19/40
Yellow highlights indicate updates

OMNi-4000 Error Codes and Troubleshooting
15.4 ERROR CODE (0400 - )
No. Message Symptom or Phenomenon Check OMNi-3000
0479 "THE LEFT PLUG
OPENING/CLOSING ARE NOT SET"
Error message appeared at start. Check if emergency stop button is pressed. 1124-0000
Film over (no perforation) Clutch 1115-0001
1115-0002
Film over
(
with
p
erforation
)
Home
p
osition
p
hoto senso
r
Film winds around roller.(Two perforations) Brake
0481 THE RIGHT CUTTER HAS NOT
RETURNED
(FILM CUTTER)(0001)
THE LEFT CUTTER HAS NOT
RETURNED
(FILM CUTTER)(0002)
Rev. Feb 2015
20/40
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