Riello GULLIVER RG1 Quick start guide

20024093 (2) - 01/2015
Installation, use and maintenance instructions
安装 , 使用以及维护说明书
Light oil burner
轻油燃烧器
CODE - 编码 MODEL - 型号 TYPE - 型号
20024095 RG1 363 T1
GB
CN
One stage operation
一段火运行

20024093
1GB
INDEX
1. BURNER DESCRIPTION
One stage light oil burner.
1.1 BURNER EQUIPMENT
Flange with insulating gasket. . . .No. 1 Screw and nuts for flange to be fixed to boiler . No. 4
Screw and nuts for flange . . . . . .No. 1 Flexible oil pipes with nipples. . . . . . . . . . . . . . No. 2
7 pin plug. . . . . . . . . . . . . . . . . . .No.1
1. BURNER DESCRIPTION. . . . . . . . . . . . 1
1.1 Burner equipment . . . . . . . . . . . . . . . . . 1
2. TECHNICAL DATA . . . . . . . . . . . . . . . . 2
2.1 Technical data . . . . . . . . . . . . . . . . . . . . 2
2.2 Overall dimensions . . . . . . . . . . . . . . . . 2
2.3 Firing tare . . . . . . . . . . . . . . . . . . . . . . . 2
3. INSTALLATION . . . . . . . . . . . . . . . . . . . 3
3.1 Boiler fixing . . . . . . . . . . . . . . . . . . . . . . 3
3.2 Fuel supply . . . . . . . . . . . . . . . . . . . . . . 3
3.3 Hydraulic systems . . . . . . . . . . . . . . . . . 4
3.4 Electrical wiring . . . . . . . . . . . . . . . . . . . 5
4. WORKING . . . . . . . . . . . . . . . . . . . . . . . 6
4.1 Combustion adjustment. . . . . . . . . . . . . . 6
4.2 Recommended nozzles. . . . . . . . . . . . . . 6
4.3 Setting of diffuser disc / electrodes . . . . . 7
4.4 Pump pressure . . . . . . . . . . . . . . . . . . . . 7
4.5 Combustion head setting. . . . . . . . . . . . . 8
4.6 Air damper adjustment . . . . . . . . . . . . . . 8
4.7 Burner start-up cycle. . . . . . . . . . . . . . . . 8
5. MAINTENANCE . . . . . . . . . . . . . . . . . . . 8
6. FAULTS / SOLUTIONS. . . . . . . . . . . . . . 9
1– Oil pump
2– Control-box
3– Reset button with lock-out
lamp
4– Flange with insulating
gasket
5– Air damper adjustment assembly
6– Nozzle holder assembly
7– Photoresistance
The burner meets protection level of IP X0D (IP 40), EN 60529.
Burner with CE marking in conformity with EEC Directives: Electromagnetic Compatibility - 2004/108/
EC, Low Voltage 2006/95/EC, Machines 2006/42/EC.
Fig. 1
S7194

20024093 2GB
4
2. TECHNICAL DATA
2.1 TECHNICAL DATA
2.2 OVERALL DIMENSIONS
2.3 FIRING RATE, (as EN 267)
TYPE 363T1
Output - Thermal power 2.7 –5 kg/h - 32 –60 kW
Fuel Light oil, viscosity 4 –6 mm2/s at 20 °C
Electrical supply Single phase, ~50Hz 230V ±10%
Motor Run current 0.85A – 2750 rpm – 289 rad/s
Capacitor 4 F
Ignition transformer Secondary 8 kV – 16 mA
Pump Pressure: 8 –15 bar
Absorbed electrical power 0.17 kW
196 93 122 180
130
150
4
22
210
254
11
7272
91
45°
45°
D5699
112
ø84
Pressure in combustion
chamber – mbar
0,6
0,4
0,2
-1,0
0,1
0,3
0,5
0,7
-2,0
0
-0,5
-1,5
20095949
EN 267
33,5
30 40
4
50
5
60
2,5 4,5
35 45 55
EN 746-2
Light oil output – kg/h
Thermal power – kW

20024093
3GB
3. INSTALLATION
THE BURNER MUST BE INSTALLED IN CONFORMITY WITH LEGISLATION AND LOCAL STANDARDS.
3.1 BOILER FIXING
Put on the flange (1) the screw and two nuts, (see fig. 3).
Widen, if necessary, the insulating gasket holes (5).
Fix the flange (1) to the boiler door (4) using screws (2) and (if necessary) the nuts (3) interposing the
insulating gasket (5), (see fig. 2).
3.2 FUEL SUPPLY
The burner is designed to allow entry of the oil supply pipes on either side.
Depending on the oil supply pipes position (to the right or to the left hand side of the burner) the fixing plate
(1) and closing plate (2) should be reversed, (see fig. 4).
Fig. 2
Fig. 3 S7189
D5700
221 1
Fig. 4

20024093 4GB
3.3 HYDRAULIC SYSTEMS
It is necessary to install a filter on the fuel supply line.
H= difference of level; L= max. length of the suction line; I. D. = internal diameter of the oil pipes.
H
max. 4 m
max. 4 m
H
H
H
D5705
Fig. 7 Fig. 8
PRIMING PUMP:
On the system in fig. 6 it is sufficient to loosen the suction gauge
connection (5, fig. 5) and wait until oil flows out.
On the systems in fig. 7 and 8 start the burner and wait for the priming.
Should lock-out occur prior to the arrival of the fuel, await at least 20 seconds
before repeating the operation.
The pump suction should not exceed a maximum of 0.4 bar (30 cm Hg).
Beyond this limit gas is released from the oil. Oil pipes must be completely tight.
In the vacuum systems (fig. 8) the return line should terminate within the oil tank
at the same level as the suction line. In this case a non-return valve is not re-
quired. Should however the return line arrive over the fuel level, a non-return
valve is required.
This solution however is less safe than previous one, due to the possibility of
leakage of the valve.
H
meters
L meters
I. D.
8 mm I. D. 10 mm
0.5
1
1.5
2
10
20
40
60
20
40
80
100
The pump is designed to allow working with two pipes.
In order to obtain one pipe working it is necessary to
unscrew the return plug (2), remove the by-pass screw
(3) and then screw again the plug (2). (See fig. 5).
Before starting the burner make sure that the return
pipe-line is not clogged. An excessive back pressure
would cause the damage of the pump seal.
WARNING:
H
meters
L meters
I. D.
8 mm I. D. 10 mm
0
0.5
1
1.5
2
3
3.5
35
30
25
20
15
8
6
100
100
100
90
70
30
20
SYSTEM NOT PERMITTED
IN GERMANY
Fig. 6
H
max. 4 m
D5703
1- Suction line
2- Return line
3- By-pass screw
4- Gauge connection
5- Pressure adjuster
6- Suction gauge connection
7- Valve
8- Auxiliary pressure test point
1
324
8
76
Fig. 5
D5487
5

20024093
5GB
3.4 ELECTRICAL WIRING
D1913
ESEGUITO IN FABBRICA
NOTES:
– Wires of min. 1 mm2section.
(Unless requested otherwise by local standards
and legislation).
– The electrical wiring carried out by the installer
must be in compliance with the rules in force in
the Country.
WARNING
CONTROL BOX
To remove the control-box from the burner, loosen screw (A, fig. 9)
and pull to the arrow direction, after removing all components, the
7 pin plug and earth wire.
In case of disassembly of the control box, retighten the screw
(A) with a torque wrench setting of 1 – 1.2 Nm.
DO NOT EXCHANGE NEUTRAL WITH PHASE
7 pin plug
7 pole socket
Black
White
Capacitor
Main switch
T6A
Motor
Blue
Oil valve
Hour counter
(230V - 0.
1A max.)
Limit thermostat Remote lock-out signal
(230V - 0.5A max.)
Ignition
electrodes
Brown
Burner-earth
CARRIED-OUT IN THE FACTORY
552SE
CONTROL BOX
Photoresistance
PE L N
~ 50Hz 230V
Blue
TESTING
Check the shut-down of the burner by opening
the thermostats and the lock-out by darkening
the photoresistance.
S7186
Fig. 9
A
Safety thermostat

20024093 6GB
4. WORKING
4.1 COMBUSTION ADJUSTMENT
In conformity with Efficiency Directive 92/42/EEC the application of the burner on the boiler, adjustment and
testing must be carried out observing the instruction manual of the boiler, including verification of the CO and CO2
concentration in the flue gases, their temperatures and the average temperature of the water in the boiler.
To suit the required appliance output, choose the proper nozzle and adjust the pump pressure, the setting of
the combustion head, and the air damper opening in accordance with the following schedule.
The values shown in the table are measured on a CEN boiler (as per EN 267).
They refer to 12.5% CO2at sea level and with light oil and room temperature of 20 °C.
4.2 RECOMMENDED NOZZLES: Delavan type W- B ; Danfoss type S - B - H
Monarch type R - NS ; Steinen type S - Q - H
For ignitions at low temperature (lower than + 8 °C) act as follows:
Use nozzles with empty or half-empty cone of
the following type:
Delavan type W; Danfoss type H;
Monarch type NS ; Steinen type H,
or (as alternative) increase the pump pressure
up to 14 bar.
If necessary, adopt both solutions.
MAINTENANCE POSITION
THE ACCESSIBILITY TO THE NOZZLE, THE
DIFFUSER DISC AND THE ELECTRODES IS
MADE EASY IN 2 WAYS:
Fig. 10
Remove the burner out of the boiler, after loos-
ing the fixing nut to the flange.
Hook the burner to the flange (1), by remov-
ing the blast tube (2) after loosing the fixing
screws (3).
Remove the small cables (4) from the elec-
trodes and the diffuser disc-holder assembly (5)
from the nozzle-holder assembly after loosing
its fixing screw (3, fig. 12, page 7).
Screw the nozzle (6) correctly and tighten it
as shown in the figure.
Nozzle Pump
pressure Burner output Combustion head adjustment Air damper adjustment
GPH Angle bar kg/h ± 4% Set-point Set-point
0.65 60° 12 2.7 2.5 1.5
0.75 60° 12 3.0 3 2.9
0.85 60° 12 3.4 3.5 4.2
1.00 60° 12 4.0 4 5.6
1.10 60° 12 4.4 4 6.3
1.10 60° 15 5.0 4 6.7
AFig. 10
2
5
4
3
6
1
S7477
A

20024093
7GB
Fig. 11
Remove nozzle-holder assembly (1) after loos-
ing screws (2) and nut (3), remove the small ca-
bles (4) from the control box and the
photoresistance (6).
Withdraw the small cables (4) from the elec-
trodes, remove the diffuser disc-holder assem-
bly (10) from the nozzle-holder assembly (1)
after loosing screw (3, fig. 12).
Screw the nozzle (11) correctly and tighten
it as shown in figure.
ATTENTION
During the reassembly of the nozzle-holder
assembly screw the nut (3) as shown in the figure
below.
4.3 SETTING OF DIFFUSER DISC /
ELECTRODES (see fig. 12)
4.4 PUMP PRESSURE
The pump leaves the factory set at 12 bar.
To change it act on pump pressure adjust screw (4, fig. 5, page 4).
S7206
BFig. 11
B
3
TIGHTEN WITHOUT MOVING
BACKWARDS TO THE END
D5684
Loosen screw (3) to set the dif-
fuser disc-holder assembly (1)
and loosen screw (4) to set the
electrodes assembly (2).
ATTENTION
To have access to the electrodes
carry out operation as described in
chapter “4.2 RECOMMENDED
NOZZLES” (page 6).
WARNING MEASURES
MUST BE RESPECTED
D5028
24
31
4.5 – 0.5 mm
0
2.5 ± 0.2 mm
3 + 0.5 mm
0
Fig. 12

20024093 8GB
4.5 COMBUSTION HEAD SETTING (see fig. 11, page 7)
It depends on the output of the burner and is carried out by rotating clockwise or counterclockwise the setting
screw (5) until the set-point marked on the regulating rod (9) is level with the outside plane of the nozzle-holder
assembly (1).
In the sketch the combustion head is set for an output of 0.75 GPH at 12 bar.
The set-point 3of the regulating rod (9) is at the same level with the outside plane of the nozzle-holder as-
sembly (1) as shown in the schedule.
4.6 AIR DAMPER ADJUSTMENT (see fig. 11, page 7)
To vary the setting adjust the screw (7) after loosing the nut (8).
When burner shuts down the air damper automatically closes till a max. chimney depressure of 0.5 mbar.
4.7 BURNER START-UP CYCLE
Lock out is indicated by a lamp on the control box (3, fig. 1, page 1).
5. MAINTENANCE
The burner requires periodic maintenance carried out by a qualified and authorised technician in conformity
with legislation and local standards.
Maintenance is essential for the reliability of the burner, avoiding the excessive consumption of fuel and
consequent pollution.
Before carrying out any cleaning or control always first switch off the electrical supply to the burner
acting on the main switch of the system.
THE BASIC CHECKS ARE:
Check that there are not obstructions or dents in the supply or return oil pipes.
Clean the filter in the oil suction line and in the pump.
Clean the photoresistance, (7, fig. 1, page 1).
Check for correct fuel consumption.
Replace the nozzle (see fig. 10, page 6) and check the correct position of electrodes (fig. 12, page 7).
Clean the combustion head in the fuel exit area, on the diffuser disc.
Leave the burner working without interruptions for 10 min. and set rightly all the components stated in
this manual. Then carry out a combustion check verifying:
Smoke temperature at the chimney; Contentof CO2(%); ContentofCO(ppm);
Smoke value according to opacity smokes index according to Bacharach scale.
Lock-out due to failure to light
C
Normal
D5029
~12s
Thermostat
Motor
Ignition transformer
Valve
Flame
Lock-out lamp ~12s 5s
C

20024093
9GB
6. FAULTS / SOLUTIONS
Here below you can find some causes and the possible solutions for some problems that could cause a fail-
ure to start or a bad working of the burner.
A fault usually makes the lock-out lamp light which is situated inside the reset button of the control box (3, fig.
1, page 1).
When lock out lamp lights the burner will attempt to light only after pushing the reset button. After this if the
burner functions correctly, the lock-out can be attributed to a temporary fault.
If however the lock out continues the cause must be determined and the solution found.
WARNING
The manufacturer cannot accept responsibility for any damage to persons, animals or property due to error
in installation or in the burner adjustment, or due to improper or unreasonable use or non observance of the
technical instruction enclosed with the burner, or due to the intervention of unqualified personnel.
FAULTS POSSIBLE CAUSES SOLUTION
The burner doesn’t
start when the limit
thermostat closes.
Lack of electrical supply.
Check presence of voltage in the
L1 - N clamps of the 7 pin plug.
Check the conditions of the fuses.
Check that safety thermostat is not
lock out.
The photoresistance sees false light. Eliminate the light.
Start thermostats are faulty. Replace them.
The connections in the control box are
wrongly inserted. Check and connect completely all the plugs.
Burner runs normal-
ly in the prepurge
and ignition cycle
and locks out after 5
seconds ca.
The photoresistance is dirty. Clear it.
The photoresistance is defective. Change it.
Flame moves away or fails.
Check pressure and output of the fuel.
Check air output.
Change nozzle.
Check the coil of solenoid valve.
Burner starts with an
ignition delay.
The ignition electrodes are wrongly
positioned. Adjust them according to the instructions of this manual.
Air output is too high. Set the air output according to the
instructions of this manual.
Nozzle dirty or worn. Replace it.

20024093
1中文
目录
1. 燃烧器描述
一段火轻油燃烧器 .
1.1 燃烧器附件
带绝热石棉垫的法兰 . . . . . . . . . 数量 . 1 将法兰安装到锅炉上的螺栓螺母 . . . . . . . . . . . . 数量 . 4
法兰用螺栓螺母 . . . . . . . . . . . . 数量 . 1 带变径头的油软管 . . . . . . . . . . . . . . . . . . . . . . . 数量 . 2
7 针插头 . . . . . . . . . . . . . . . . . . 数量.1
1. 燃烧器描述 . . . . . . . . . . . . . . . . . . . . . . . 1
1.1 燃烧器附件 . . . . . . . . . . . . . . . . . . . . . . . 1
2. 技术参数. . . . . . . . . . . . . . . . . . . . . . . . . 2
2.1 技术参数. . . . . . . . . . . . . . . . . . . . . . . . . 2
2.2 外观尺寸. . . . . . . . . . . . . . . . . . . . . . . . . 2
2.3 工作范围. . . . . . . . . . . . . . . . . . . . . . . . . 2
3. 安装 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
3.1 锅炉安装. . . . . . . . . . . . . . . . . . . . . . . . . 3
3.2 燃料供给. . . . . . . . . . . . . . . . . . . . . . . . . 3
3.3 液压系统. . . . . . . . . . . . . . . . . . . . . . . . . 4
3.4 电气连接. . . . . . . . . . . . . . . . . . . . . . . . . 5
4. 工作 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4.1 燃烧调节 . . . . . . . . . . . . . . . . . . . . . . . . . 6
4.2 推荐的喷嘴 . . . . . . . . . . . . . . . . . . . . . . . 6
4.3 设定旋流盘 / 电极. . . . . . . . . . . . . . . . . . . 7
4.4 油泵压力 . . . . . . . . . . . . . . . . . . . . . . . . . 7
4.5 燃烧头设置 . . . . . . . . . . . . . . . . . . . . . . . 8
4.6 风门调整 . . . . . . . . . . . . . . . . . . . . . . . . . 8
4.7 燃烧器启动程序 . . . . . . . . . . . . . . . . . . . . 8
5. 维护. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
6. 故障 / 解决方法 . . . . . . . . . . . . . . . . . . . . 9
1 – 油泵
2 – 控制盒
3 – 带锁定指示灯的复位按钮
4 – 带绝热石棉垫的法兰
5 – 风门调节机构
6 – 喷嘴座
7 – 光电管
图 . 1
燃烧器保护等级为 IP X0D (IP 40), EN 60529.
燃烧器符合下列标准 : 电磁兼容性 2004/108/EC, 低电压 2006/95/EC, 机械 2006/42/EC.
S7194

20024093
2中文
2. 技术参数
2.1 技术参数
2.2 外观尺寸
2.3 工作范围 ( 按照 EN 267)
类型 363T1
热出力 2.7 –5 kg/h - 32 –60 kW
燃料 轻油 , 在 20 °C 时粘度 4 –6 mm2/s
电源 单相 , ~50Hz 230V ± 10%
马达 运行电流 0.85A – 2750 rpm – 289 rad/s
电容 4 F
点火变压器 次级 8 kV – 16 mA
油泵 压力 : 8 –15 bar
电功耗 0.17 kW
196 93 122 180
130
150
4
22
210
254
11
7272
91
45°
45°
D5699
112
ø 84
出力 – kW
燃烧室压力 – mbar
0,6
0,4
0,2
-1,0
0,1
0,3
0,5
0,7
-2,0
0
-0,5
-1,5
20095949
EN 267
33,5
30 40
4
50
5
60
2,5 4,5
35 45 55
EN 746-2
轻油流量 – kg/h

20024093
3中文
3. 安装
燃烧器的安装必须符合法规和当地标准 .
3.1 锅炉安装
将螺栓和螺母放在法兰 (1) 上 , ( 参见图 . 3).
如有必要，对石棉垫扩孔 (5).
用螺栓 (2) 和螺母 (3) 将法兰 (1) 安装到炉门 (4) 上， 必须将石棉垫 (5) 放在中间 , ( 参见图 . 2).
3.2 燃料供给
燃烧器允许油软管从任何一边进入，左侧或右侧 .
根据燃油管线的位置 ( 到燃烧器的右侧或左侧 ) 对应的连接板 (1) 和 堵塞板 (2) 应保留 , ( 参见图 . 4).
图. 2
图 . 3 S7189
D5700
221 1
图. 4

20024093
4中文
3.3 燃料供给
在供油管路上必须装滤网 .
H = 高度差 ; L = 供油管最大长度 ; I. D. = 油管内径 .
H
max. 4 m
max. 4 m
H
H
H
D5705
图 . 7 图 . 8
油泵启动 :
在图 . 6 所示系统中，松开油压表接口螺钉 (5, 图 . 5) 直到有油流出就可以了 .
在图 . 7 和图 8 所示系统中启动燃烧器直到油泵充油 .
如在燃料到达油泵之前锁定 , 至少等 20 秒才能再次启动 .
油泵进油真空度不能超过 0.4 bar (30 cm Hg).
大于这一值，气体可能从油中分离出来，所以油管一定要完全拧紧。
在低位油箱系统中 ( 图 . 8) 回油管应回到油箱中与入油管相同的水平高度，在这种
情况下，不需止回阀，然而如果回油管回到比燃料表面高的位置，必须装一个止回
阀。
这种方法不如前一种方法，因为阀门有可能漏油。
H
（m）
L （m）
I. D.
8 mm
I. D.
10 mm
0.5
1
1.5
2
10
20
40
60
20
40
80
100
设计时泵是按双管运行的。如单管运行，须拧下回油螺钉
(2), 移开旁路螺钉 (3) 后再拧紧螺钉 (2). ( 参见图 . 5).
启动燃烧器之前，确保回油管无堵塞 . 过大的背压会使泵的
密封损坏 .
警告 :
H
（m）
L （m）
I. D.
8 mm
I. D.
10 mm
0
0.5
1
1.5
2
3
3.5
35
30
25
20
15
8
6
100
100
100
90
70
30
20
1 - 供油管
2 - 回油管
3 - 旁路螺钉
4 - 压力调节螺钉
5 - 真空表接口
6 - 阀门
7 - 压力表接口
8 -
辅助压力测试点
图. 6
H
max. 4 m
D5703
1
324
8
76
图 . 5
D5487
5

20024093
5中文
3.4 电气连接
D1913
ESEGUITO IN FABBRICA
注意 :
– 电线截面积至少：1 mm2 .
( 除非有当地的法规和标准 ).
– 连线的安装必须符合所在国家的强制规定 .
警 告
控制盒
要移去控制盒，在移走所有组件：7 针插头和地线后，松开螺钉 (A, 图
. 9) 后，沿箭头方向拔出 .
在松开控制盒后，用 1 – 1.2 Nm 的扳手紧上螺钉 (A) .
不要将火线与零线接反
7 针插头
7 孔插座
黑色
白色
电容
主开关
T6A
马达
兰色
油阀
计时器
(230V - 0.
1A max.)
温控器
远程锁定信号
(230V - 0.5A max.)
点火
电极
褐色
燃烧器接地
厂家设置
552SE
控制盒
光电管
PE L N
~ 50Hz 230V
兰色
试验 :
– 断开温控器开关，检查燃烧器是否停机 .
.
– 遮黑光电管，检查燃烧器是否锁定 .
S7186
图 . 9
A
安全装置

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4. 工作
4.1 燃烧调节
根据效率标准 92/42/EEC， 调试燃烧器必须参考锅炉的使用说明 , 这一工作包括调整烟气中的 CO 和 CO2 ，烟温
及锅炉中的平均水温。
要达到所需要的出力，应按照下表选择合适的喷嘴，调整泵压，设定燃烧头和风门 .
表中的数值由 CEN 锅炉测得 ( 按照 EN 267).
参考条件：12.5% CO2 ，在海平面，油温和室温为 20 °C.
4.2 推荐的喷嘴 : Delavan 类型 W - B; Danfoss 类型 S - B - H
Monarch 类型 R - NS ; Steinen 类型 S - Q - H
对于低温点火 ( 低于 + 8 °C) ，按下述进行 : 用全空
角或半空角的喷嘴，型号如下：
Delavan 类型 W ; Danfoss 类型 H;
Monarch 类型 NS ; Steinen 类型 H,
或将泵压提高到 14 bar.
如需要，采用两种方法 .
维修位置
可按如下的 两种方法简便的安装喷嘴，旋
流盘和电极 :
图. 10
松开法兰盘的固定螺钉后从锅炉上移开燃烧器 .
松开螺钉 (3) 后移走风管 (2) ，将燃烧器悬挂在
法兰 (1) 上 .
 松开固定螺钉 (3, 图 . 12, P. 7) 后从电极上移走
电缆 (4)，从喷嘴座上移走旋流盘组件 (5).
正确的拧上喷嘴 (6)， 然后按图所示拧紧 .
喷嘴 泵压 燃烧器输出 燃烧头设置 风门调节
GPH 角度 bar kg/h ± 4% 设定点 设定点
0.65 60° 12 2.7 2.5 1.5
0.75 60° 12 3.0 3 2.9
0.85 60° 12 3.4 3.5 4.2
1.00 60° 12 4.0 4 5.6
1.10 60° 12 4.4 4 6.3
1.10 60° 15 5.0 4 6.7
A图. 10
2
5
4
3
6
1
S7477
A

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7中文
图. 11
拧松螺钉 (2) 和 螺母 (3) 后取下喷嘴座 (1), 从控
制盒和光电管 (6) 取下连接电缆 (4).
从电极上移去电缆 (4) , 松开螺钉 (3, 图 . 12) 后
从喷嘴座上 (1) 移去 旋流盘 (10) .
正确地拧上喷嘴 (11) 按图所示拧紧 .
注意
如图所示，在重新安装喷嘴座时应拧紧螺母 (3) .
4.3 设定旋流盘 / 电极 ( 图 . 12)
4.4 泵压
出厂设定为 12 bar.
要改变压力时调整压力调节螺钉 (4, 图 . 5, P 4).
B图 . 11
S7206
B
3
拧紧但不要拧到头
D5684
拧松螺钉 (3) 设定旋流盘组件 (1)，
松开螺钉 (4) 后去调整电极组件 (2).
要转动电极，按 节 “4.2 推荐的喷嘴 ”
所述来进行 (P. 6).
警告
警告
应考虑进行测量
D5028
24
31
4.5 – 0.5 mm
0
2.5 ± 0.2 mm
3 + 0.5 mm
0
图.12

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4.5 燃烧头设定 ( 参见图 . 11,P. 7)
根据燃烧器的出力 , 通过顺时针和逆时针转动 设定螺丝 (5) 来进行 , 直到设定的调节杆 (9) 上的刻度点与喷嘴座
(1) 的外边缘对齐 .
在简图中 , 燃烧器的设定对应于 0.75 GPH 油压为 12 bar 时的出力 .
如图所示 , 调节杆 (9) 上的设定点 3 与喷嘴座 (1) 的外边缘对器 .
4.6 风门调节 ( 参见图 . 11, P. 7)
松开螺钉 (8) 后调节螺钉 (7) .
燃烧器关机后 , 风门会自动关闭 , 除非烟囱处的最大负压力超过 0.5mbar.
4.7 燃烧器启动程序
由控制盒上的信号灯指示燃烧器锁定 (3, 图 . 1, P 1).
5. 维护
燃烧器需要由有资格的技术人员按照当地法规和标准进行定期性的维护 .
维护对于燃烧器的可靠性是必要的 , 可避免燃料的过量消耗以及随之而来的污染 .
在进行维护清理之前 , 必须将系统的主电源开关关掉 , 以切断燃烧器的电源 .
基本的检查有 :
检查进油管及回油管是否有堵塞或凹陷 .
清理进油管及油泵中的过滤器 .
清理光电管 , (7, 图 . 1, P. 1).
检查燃料消耗是否正常 .
如需要更换喷嘴 ( 图 . 10,P. 6) 和检查电极的位置 ( 图 . 12, P. 7).
清理燃烧头中燃料出口和旋流盘 .
让燃烧器不间断地运行 10 分钟 , 按手册正确设置所有组件 , 然后进行燃烧测试以检查以下各项 :
烟囱处的烟温 ;  CO2 (%)的含量;  CO (ppm)的含量;
测量烟气中的黑度值 .
由于点火失败而锁定
C
正常点火
D5029
~12s
温控器
马达
点火变压器
阀
火焰
锁定指示灯
~12s 5s
C