Riello RS 1000/E C01 Quick start guide

Installation, use and maintenance instructions
20061994 (5) - 12/2014
Forced draught gas burners
Modulating operation
CODE MODEL TYPE
20062014 RS 1000/E C01 1139 T1
20061950 RS 1200/E C01 1140 T1
GB

Translation of the original instructions

1
20061994
GB
Contents
1 Declarations................................................................................................................................................................................ 3
2 Information and general warnings............................................................................................................................................ 4
2.1 Information about the instruction manual.................................................................................................................... 4
2.1.1 Introduction.................................................................................................................................................................. 4
2.1.2 General dangers.......................................................................................................................................................... 4
2.1.3 Other symbols............................................................................................................................................................. 4
2.1.4 Delivery of the system and the instruction manual...................................................................................................... 5
2.2 Guarantee and responsibility....................................................................................................................................... 5
3 Safety and prevention................................................................................................................................................................ 6
3.1 Introduction.................................................................................................................................................................. 6
3.2 Personnel training ....................................................................................................................................................... 6
4 Technical description of the burner......................................................................................................................................... 7
4.1 Burner designation...................................................................................................................................................... 7
4.2 Models available.......................................................................................................................................................... 7
4.3 Technical data............................................................................................................................................................. 8
4.4 Electrical data.............................................................................................................................................................. 8
4.5 Burner categories - Countries of destination............................................................................................................... 9
4.6 Maximum dimensions.................................................................................................................................................. 9
4.7 Firing rates ................................................................................................................................................................ 10
4.8 Test boiler.................................................................................................................................................................. 10
4.9 Burner description ..................................................................................................................................................... 11
4.10 Electrical panel description........................................................................................................................................ 12
4.11 Burner equipment...................................................................................................................................................... 12
4.12 Control box for the air/fuel ratio (LMV51...)............................................................................................................... 13
4.13 Servomotor................................................................................................................................................................ 15
5 Installation ................................................................................................................................................................................ 16
5.1 Notes on safety for the installation............................................................................................................................ 16
5.2 Handling.................................................................................................................................................................... 16
5.3 Preliminary checks.................................................................................................................................................... 16
5.4 Operating position ..................................................................................................................................................... 17
5.5 Removal of the locking screws from the shutter........................................................................................................ 17
5.6 Preparing the boiler................................................................................................................................................... 17
5.6.1 Boring the boiler plate ............................................................................................................................................... 17
5.6.2 Blast tube length........................................................................................................................................................ 17
5.7 Securing the burner to the boiler............................................................................................................................... 18
5.8 Access to head internal part...................................................................................................................................... 18
5.9 Electrode position...................................................................................................................................................... 19
5.10 Combustion head adjustment.................................................................................................................................... 19
5.11 Gas feeding............................................................................................................................................................... 20
5.11.1 Gas feeding line ........................................................................................................................................................ 20
5.11.2 Gas train.................................................................................................................................................................... 21
5.11.3 Gas train installation.................................................................................................................................................. 21
5.11.4 Gas pressure............................................................................................................................................................. 21
5.11.5 Pilot - gas train connection........................................................................................................................................ 22
5.11.6 Ignition pilot burner.................................................................................................................................................... 22
5.12 Electrical wiring ......................................................................................................................................................... 23
5.12.1 Supply cables and external connections passage .................................................................................................... 23
5.13 Calibration of the thermal relay ................................................................................................................................. 24
5.14 Motor rotation............................................................................................................................................................ 24
6 Start-up, calibration and operation of the burner ................................................................................................................. 25
6.1 Notes on safety for the first start-up.......................................................................................................................... 25

20061994
2
GB
Contents
6.2 Adjustments prior to ignition.......................................................................................................................................25
6.3 Burner start-up...........................................................................................................................................................25
6.4 Burner ignition............................................................................................................................................................26
6.5 Combustion air adjustment ........................................................................................................................................26
6.5.1 Air / gas adjustment and output modulation...............................................................................................................26
6.6 Pressure switch adjustment.......................................................................................................................................27
6.6.1 Air pressure switch - check CO..................................................................................................................................27
6.6.2 Maximum gas pressure switch...................................................................................................................................27
6.6.3 Minimum gas pressure switch....................................................................................................................................27
6.6.4 PVP pressure switch kit .............................................................................................................................................27
6.7 Final checks (with burner operating)..........................................................................................................................28
7 Maintenance ..............................................................................................................................................................................29
7.1 Notes on safety for the maintenance.........................................................................................................................29
7.2 Maintenance programme...........................................................................................................................................29
7.2.1 Maintenance frequency..............................................................................................................................................29
7.2.2 Checking and cleaning...............................................................................................................................................29
7.3 Opening the burner....................................................................................................................................................30
7.4 Closing the burner......................................................................................................................................................30
8 Faults - Probable causes - Solutions......................................................................................................................................31
A Appendix - Accessories ...........................................................................................................................................................32
B Appendix - Electrical panel layout...........................................................................................................................................33

3
20061994
GB
Declarations
1 Declarations
Declaration of conformity in accordance with ISO / IEC 17050-1
Manufacturer: RIELLO S.p.A.
Address: Via Pilade Riello, 7
37045 Legnago (VR)
Product: Forced draught gas burners
Model: RS 1000/E C01
RS 1200/E C01
These products are in compliance with the following Technical Standards:
EN 676
EN 12100
and according to the European Directives:
GAD 2009/142/EC Gas Devices Directive
MD 2006/42/EC Machine Directive
LVD 2006/95/EC Low Voltage Directive
EMC 2004/108/EC Electromagnetic Compatibility
Such products are marked as follows:
The quality is guaranteed by a quality and management system certified in accordance with UNI EN ISO 9001.
Manufacturer's Declaration
RIELLO S.p.A. declares that the following products comply with the NOx emission limits specified by German standard “1. BIm-
SchV revision 26.01.2010”.
Product Type Model Output
Forced draught gas burners 1139 T1 RS 1000/E C01 1100 - 10100 kW
1140 T1 RS 1200/E C01 1500 - 11100 kW
Legnago, 03.09.2014 Executive General Manager
RIELLO S.p.A. - Burner Department Research & Development Director RIELLO S.p.A. - Burner Department
Mr. U. Ferretti Mr. R. Cattaneo
CE- in progress Class 1 (EN 676)