Riello 852T4 Quick start guide

Installation, use and maintenance instructions
20151763 (2) - 12/2018
Premix gas burner
Modulating operation with pilot flame ignition
CODE MODEL TYPE
20148872 RX 500 S/PV 852T4
GB

Translation of the original instructions

1 20151763
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Contents
1 Declarations................................................................................................................................................................................ 3
2 Information and general warnings............................................................................................................................................ 4
2.1 Information about the instruction manual........................................................................................................................ 4
2.1.1 Introduction ..................................................................................................................................................................... 4
2.1.2 General dangers ............................................................................................................................................................. 4
2.1.3 Other symbols................................................................................................................................................................. 4
2.1.4 Delivery of the system and the instruction manual ......................................................................................................... 5
2.2 Guarantee and responsibility .......................................................................................................................................... 5
3 Safety and prevention................................................................................................................................................................ 6
3.1 Introduction ..................................................................................................................................................................... 6
3.2 Personnel training........................................................................................................................................................... 6
4 Technical description of the burner ......................................................................................................................................... 7
4.1 Models available............................................................................................................................................................. 7
4.2 Burner categories - Countries of destination .................................................................................................................. 7
4.3 Technical data ................................................................................................................................................................ 7
4.4 Electrical data ................................................................................................................................................................. 7
4.5 Maximum dimensions ..................................................................................................................................................... 8
4.6 Burner equipment ........................................................................................................................................................... 8
4.7 Burner description........................................................................................................................................................... 9
4.8 Firing rate...................................................................................................................................................................... 10
4.9 Test boiler..................................................................................................................................................................... 10
4.10 Output supplied............................................................................................................................................................. 11
4.11 Burner controls (LME71... with PME71.901...) ............................................................................................................. 12
4.11.1 Indication of the diagnostic mode ................................................................................................................................. 17
5 Installation ................................................................................................................................................................................ 18
5.1 Notes on safety for the installation................................................................................................................................ 18
5.2 Handling........................................................................................................................................................................ 18
5.3 Preliminary checks........................................................................................................................................................ 18
5.4 Operating position......................................................................................................................................................... 19
5.5 Preparing the boiler ...................................................................................................................................................... 19
5.5.1 Boring the boiler plate................................................................................................................................................... 19
5.5.2 Head length .................................................................................................................................................................. 19
5.6 Probe - electrodes positioning ...................................................................................................................................... 20
5.7 Securing the burner to the boiler .................................................................................................................................. 20
5.8 Fuel supply ................................................................................................................................................................... 21
5.8.1 Gas train ....................................................................................................................................................................... 22
5.9 Electrical wiring............................................................................................................................................................. 23
5.9.1 Supply cables and external connections passage........................................................................................................ 24
5.9.2 Opening sequence of the fuse-holder........................................................................................................................... 25
6 Calibration and operation........................................................................................................................................................ 26
6.1 Operator panel with LCD AZL 21... display for control box LME 71... with PME 71.901... ........................................... 26
6.2 Operator panel with LCD display.................................................................................................................................. 27
6.3 Visualisation and programming modes......................................................................................................................... 28
6.3.1 Operation ...................................................................................................................................................................... 28
6.3.2 Displaying the operating position.................................................................................................................................. 29
6.3.3 Fault messages, display errors and information ........................................................................................................... 29
6.4 Info level ....................................................................................................................................................................... 30
6.4.1 Displaying the Info level................................................................................................................................................ 30
6.5 Displaying the Info values............................................................................................................................................. 31
6.5.1 Identification date.......................................................................................................................................................... 31
6.5.2 Identification number .................................................................................................................................................... 31
6.5.3 Burner identification ...................................................................................................................................................... 32
6.5.4 Number of resettable start-ups ..................................................................................................................................... 32

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Contents
6.5.5 Total number of start-ups ..............................................................................................................................................33
6.5.6 End of the Info level.......................................................................................................................................................33
6.6 Service level ..................................................................................................................................................................34
6.6.1 Displaying the Service values .......................................................................................................................................35
6.7 Parameters level ...........................................................................................................................................................36
6.7.1 Entering the password...................................................................................................................................................37
6.7.2 Backup ..........................................................................................................................................................................38
6.7.3 Restore..........................................................................................................................................................................39
6.8 Parameter modes of operation......................................................................................................................................41
6.8.1 Parameters without index, with direct display ...............................................................................................................41
6.8.2 Parameters without index, without direct display ..........................................................................................................42
6.8.3 Parameters with index, with or without direct display....................................................................................................44
7 Start-up, calibration and operation of the burner ..................................................................................................................46
7.1 Notes on safety for the first start-up ..............................................................................................................................46
7.2 Adjustments prior to ignition ..........................................................................................................................................46
7.3 Fan adjustment..............................................................................................................................................................46
7.4 Pre-setting of the points P0 (ignition), P1 (minimum) and P2 (maximum).....................................................................46
7.5 Burner start-up ..............................................................................................................................................................47
7.5.1 First burner start-up (manual operation)........................................................................................................................47
7.5.2 Checking the modulating operation (automatic operation)............................................................................................48
7.6 Combustion head ..........................................................................................................................................................49
7.7 Burner adjustment .........................................................................................................................................................50
7.7.1 Indicative calibration values ..........................................................................................................................................50
7.8 Switching off the burner.................................................................................................................................................50
7.9 Load controller inputs ....................................................................................................................................................50
7.10 Final checks (with burner operating) .............................................................................................................................51
8 Maintenance ..............................................................................................................................................................................52
8.1 Notes on safety for the maintenance.............................................................................................................................52
8.2 Maintenance programme ..............................................................................................................................................52
8.2.1 Maintenance frequency .................................................................................................................................................52
8.2.2 Safety test - with gas ball valve closed..........................................................................................................................52
8.2.3 Checking and cleaning ..................................................................................................................................................52
8.2.4 Safety components........................................................................................................................................................53
8.3 Opening and closing the burner ....................................................................................................................................53
8.4 Recommended preventive maintenance programme ...................................................................................................54
9 Operation, indications, diagnostic ..........................................................................................................................................55
9.1 Control sequence in the event of a fault........................................................................................................................55
9.2 List of error codes with operation using AZL21 Display ... ............................................................................................56
9.3 Resetting of burner control ............................................................................................................................................57
9.3.1 Diagnostics of the cause of the fault .............................................................................................................................57
9.3.2 Before starting with a new program module or when the program module is replaced.................................................58
9.4 Manual reset..................................................................................................................................................................59
9.4.1 Error during the reset process.......................................................................................................................................60
9.4.2 Reset .............................................................................................................................................................................60
10 List of parameters PME71.901... ..............................................................................................................................................61
A Appendix - Accessories ...........................................................................................................................................................64
B Appendix - Electrical panel layout...........................................................................................................................................65

3 20151763
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Declarations
1 Declarations
Declaration of Conformity in accordance with ISO / IEC 17050-1
Manufacturer: RIELLO S.p.A.
Address: Via Pilade Riello, 7
37045 Legnago (VR)
Product: Premix gas burner
Model and type: RX 500 S/PV 852T4
These products are in compliance with the following Technical Standards:
EN 676
EN 12100
and according to the European Directives:
GAR 2016/426/EU Gas Appliances Regulation
MD 2006/42/EC Machine Directive
LVD 2014/35/EU Low Voltage Directive
EMC 2014/30/EU Electromagnetic Compatibility
The products are marked as follows:
The quality is guaranteed by a quality and management system certified in accordance with ISO 9001:2015.
Legnago, 21.04.2018 Executive General Manager
RIELLO S.p.A. - Burner Department
Research & Development Director
RIELLO S.p.A. - Burner Department
Mr. U. Ferretti Mr. F. Comencini
CE-0085 IN PROGRESS

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Information and general warnings
2.1 Information about the instruction manual
2.1.1 Introduction
The instruction manual supplied with the burner:
is an integral and essential part of the product and must not
be separated from it; it must therefore be kept carefully for
any necessary consultation and must accompany the burner
even if it is transferred to another owner or user, or to
another system. If the manual is lost or damaged, another
copy must be requested from the Technical Assistance Ser-
vice of the area;
is designed for use by qualified personnel;
offers important indications and instructions relating to the
installation safety, start-up, use and maintenance of the
burner.
Symbols used in the manual
In some parts of the manual you will see triangular DANGER
signs. Pay great attention to these, as they indicate a situation of
potential danger.
2.1.2 General dangers
The dangers can be of 3 levels, as indicated below.
2.1.3 Other symbols
Abbreviations used
Ch. Chapter
Fig. Figure
Page Page
Sec. Section
Tab. Table
2 Information and general warnings
DANGER
Maximum danger level!
This symbol indicates operations which, if not car-
ried out correctly, cause serious injury, death or
long-term health risks.
WARNING
This symbol indicates operations which, if not car-
ried out correctly, may cause serious injury, death
or long-term health risks.
CAUTION
This symbol indicates operations which, if not car-
ried out correctly, may cause damage to the ma-
chine and/or injury to people.
DANGER
DANGER: LIVE COMPONENTS
This symbol indicates operations which, if not car-
ried out correctly, lead to electric shocks with le-
thal consequences.
DANGER: FLAMMABLE MATERIAL
This symbol indicates the presence of flammable
materials.
DANGER: BURNING
This symbol indicates the risks of burns due to
high temperatures.
DANGER: CRUSHING OF LIMBS
This symbol indicates the presence of moving
parts: danger of crushing of limbs.
WARNING: MOVING PARTS
This symbol indicates that you must keep limbs
away from moving mechanical parts; danger of
crushing.
DANGER: EXPLOSION
This symbol signals places where an explosive at-
mosphere may be present. An explosive atmos-
phere is defined as a mixture - under atmospheric
conditions - of air and flammable substances in
the form of gases, vapours, mist or dust in which,
after ignition has occurred, combustion spreads to
the entire unburned mixture.
PERSONAL PROTECTION EQUIPMENT
These symbols indicate the equipment that must
be worn and kept by the operator for protection
against threats against safety and/or health while
at work.
OBLIGATION TO ASSEMBLE THE COVER AND
ALL THE SAFETY AND PROTECTION DEVICES
This symbol signals the obligation to reassemble
the cover and all the safety and protection devices
of the burner after any maintenance, cleaning or
checking operations.
ENVIRONMENTAL PROTECTION
This symbol gives indications for the use of the
machine with respect for the environment.
IMPORTANT INFORMATION
This symbol indicates important information that
you must bear in mind.
 This symbol indicates a list.

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Information and general warnings
2.1.4 Delivery of the system and the instruction
manual
When the system is delivered, it is important that:
The instruction manual is delivered to the user by the system
manufacturer, with the recommendation to keep it in the
room where the heat generator is to be installed.
The instruction manual shows:
– the serial number of the burner;
– the address and telephone number of the nearest Assis-
tance Centre;
The system supplier must carefully inform the user about:
– the use of the system;
– any further tests that may be required before activating the
system;
– maintenance, and the need to have the system checked at
least once a year by a representative of the manufacturer
or another specialised technician.
To ensure a periodic check, the manufacturer recom-
mends the drawing up of a Maintenance Contract.
2.2 Guarantee and responsibility
The Manufacturer guarantees its new products from the date of
installation, in accordance with the regulations in force and/or the
sales contract. At the moment of the first start-up, check that the
burner is integral and complete.
In particular, the rights to the guarantee and the responsibility will
no longer be valid, in the event of damage to things or injury to
people, if such damage/injury was due to any of the following
causes:
incorrect installation, start-up, use and maintenance of the
burner;
improper, incorrect or unreasonable use of the burner;
intervention of unqualified personnel;
carrying out of unauthorised modifications on the equipment;
use of the burner with safety devices that are faulty, incor-
rectly applied and/or not working;
installation of untested supplementary components on the
burner;
powering of the burner with unsuitable fuels;
faults in the fuel supply system;
continuation of use of the burner when a fault has occurred;
repairs and/or overhauls incorrectly carried out;
modification of the combustion chamber with inserts that
prevent the regular development of the structurally estab-
lished flame;
insufficient and inappropriate surveillance and care of those
burner components most likely to be subject to wear and
tear;
use of non-original components, including spare parts, kits,
accessories and optional;
force majeure.
The manufacturer furthermore declines any and every re-
sponsibility for the failure to observe the contents of this
manual.
.........................................................................................
.........................................................................................
.........................................................................................
.........................................................................................
WARNING
Failure to observe the information given in this
manual, operating negligence, incorrect installa-
tion and carrying out of non authorised modifica-
tions will result in the annulment by the
manufacturer of the guarantee that it supplies with
the burner.

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Safety and prevention
3.1 Introduction
The burners have been designed and built in compliance with
current regulations and directives, applying the known technical
rules of safety and envisaging all the potential danger situations.
It is necessary, however, to bear in mind that the imprudent and
clumsy use of the equipment may lead to situations of death risk
for the user or third parties, as well as the damaging of the burner
or other items. Inattention, thoughtlessness and excessive confi-
dence often cause accidents; the same applies to tiredness and
sleepiness.
It is a good idea to remember the following:
The burner must only be used as expressly described. Any
other use should be considered improper and therefore dan-
gerous.
In particular:
it can be applied to boilers operating with water, steam, diather-
mic oil, and to other uses expressly foreseen by the manufactur-
er;
the type and pressure of the fuel, the voltage and frequency of the
electrical power supply, the minimum and maximum deliveries for
which the burner has been regulated, the pressurisation of the
combustion chamber, the dimensions of the combustion cham-
ber and the room temperature must all be within the values indi-
cated in the instruction manual.
Modification of the burner to alter its performance and desti-
nations is not allowed.
The burner must be used in exemplary technical safety con-
ditions. Any disturbances that could compromise safety must
be quickly eliminated.
Opening or tampering with the burner components is not
allowed, apart from the parts requiring maintenance.
Only those parts envisaged by the manufacturer can be
replaced.
3.2 Personnel training
The user is the person, body or company that has acquired the
machine and intends to use it for the specific purpose. He is re-
sponsible for the machine and for the training of the people work-
ing around it.
The user:
undertakes to entrust the machine exclusively to suitably
trained and qualified personnel;
undertakes to inform his personnel in a suitable way about
the application and observance of the safety instructions.
With that aim, the user undertakes to ensure that everyone
knows the use and safety instructions for his own duties.
Personnel must follow all the danger and caution indications
shown on the machine.
Personnel must not carry out, on their own initiative, opera-
tions or interventions that are not within their province.
Personnel are obliged to inform their superiors of every
problem or dangerous situation that may arise.
The assembly of parts of other makes, or any modifications,
can alter the characteristics of the machine and hence com-
promise operating safety. The manufacturing company
therefore accepts no responsibility whatsoever for any which
may result from the use of non-original parts.
In addition:
3 Safety and prevention
WARNING
The manufacturer guarantees safety and proper
functioning only if all burner components are intact
and positioned correctly.
must take all the measures necessary to pre-
vent unauthorised people gaining access to
the machine;
the user must inform the manufacturer if
faults or malfunctioning of the accident pre-
vention systems are noticed, along with any
presumed danger situation;
personnel must always use the personal pro-
tective equipment envisaged by legislation
and follow the indications given in this man-
ual.

7 20151763
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Technical description of the burner
4.1 Models available
Tab. A
4.2 Burner categories - Countries of destination
Tab. B
4.3 Technical data
Tab. C
(1) Reference conditions: Ambient temperature 20°C - Gas temperature 15°C - Barometric pressure 1013 mbar - Altitude 0 m a.s.l.
(2) Input gas pressure 8)(Fig. 3) with zero pressure in combustion chamber and at maximum burner output.
(3) Sound pressure measured in manufacturer's combustion lab, with burner operating on test boiler, at maximum, average and minimum modulation
output. The sound power is measured with the “Free Field” method, as per EN 15036, and according to an accurate “Accuracy: Category 3” meas-
urement, as described in EN ISO 3746.
4.4 Electrical data
Tab. D
4 Technical description of the burner
Designation Voltage Code
RX 500 S/PV 1N/230/50-60 20148872
Country of destination Gas category
AT-CH-CZ-ES-FR-GB-GR-IE-IT-LT-PT-RO-SI-SK-IS II2H3P
NL II2EK3P
LU I2E
DE-PL I2E/I3P
HU I2H/I3P
BE I2E(R),I3P
BG-DK-EE-FI-LV-NO-SE I2H
CY-MT I3P
Model RX 500 S/PV
Power(1)
Delivery (1)
min - max kW
Mcal/h
82 - 490
69 - 422
Fuels Natural gas: G20-G25 (methane) G31 (LPG)
Supply pressure (2) mbar 17 - 65 25 - 65
Gas valve input diameter 1 1/2”
Operation – Intermittent (min. 1 stop in 24 hours)
– Modulating
Standard applications Boilers: water, steam, diathermic oil
Ambient temperature °C 0 - 60
Burner weight (without packaging) kg 40
Noise levels (3) Sound pressure
Sound power
dB(A)
Min. Average Max.
5307
66.0
62.2
74.6
70.5
82.9
Model RX 500 S/PV
Electrical supply 1N ~ 230V +/-10% 50/60Hz
Fan motor
rpm
V
kW
A
5700
230
0.75
3.6
Ignition transformer V1 - V2
I1 - I2
230 V - 2 x 10 kV
0.3 A - 50/60 Hz 40mA
Absorbed electrical power kW max 1
Protection level IP 2XD

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Technical description of the burner
4.5 Maximum dimensions
The maximum dimensions of the burner are given in Fig. 1.
Bear in mind that, in order to inspect the combustion head, the
burner must be pulled back.
Tab. E
Tab. F
4.6 Burner equipment
Pilot gas train . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . No. 1
Flange for gas train . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . No. 1
Screws to fix the flange . . . . . . . . . . . . . . . . . . . . . . . . . . . No. 4
Insulating gasket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . No. 1
Gas valve with flange and gas pipe . . . . . . . . . . . . . . . . . . No. 1
Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . No. 1
Spare parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . No. 1
Hardware for burner assembly:
M8 x 50 stainless steel nuts (with or without tip) . . . . . . . . No. 4
M8 x 16 zinc plated washers . . . . . . . . . . . . . . . . . . . . . . . No. 4
M8 toothed washers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . No. 4
M8 zinc-plated nuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . No. 4
Compensation pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . No. 1
E
LG
H
I
C
A
B
Fig. 1
20128331
mm H L P T TX D E
RX 500 S/PV 456 770 550 635 442 144 353
mm A B C
RX 500 S/PV 1280 564 520
Fig. 2
D88

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Technical description of the burner
4.7 Burner description
1 Combustion head
2 Ignition electrode
3 Flame sensor probe
4Gas valve
5 Air/gas mixer in the suction line circuit
6 Gas pressure test point
7 Gas valve pipe
8 Gas input
9 Boiler fixing flange
10 Fan
11 Air passage in fan
12 Electrical control box
13 Reset push-button
14 Plug-socket on ionisation probe cable
15 Terminal board
16 Transformer
17 Plate with holes, useful for passing electric cables
18 Fuses
19 Programming card
20 ON/OFF selector
21 Pilot gas train
22 Starter timer
23 Display
24 Pilot gas train
25 Timer
12
311
14 12
5
18
922
10
19
16
17
7
17
4
6
8
15
21
23
20
13
Fig. 3
20152181
WARNING
Burner lockout may occur.
CONTROL BOX LOCKOUT:
the alarm on the display 23)(Fig. 3) signals that the
burner is in lockout.
Press the push button 13)(Fig. 3) to reset.

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Technical description of the burner
4.8 Firing rate
The maximum output should not exceed the maximum limit of
the diagram (Fig. 4).
RX 500 S/PV = 490 kW
The minimum output should not be lower than the minimum limit
of the diagram (Fig. 4).
RX 500 S/PV = 80 kW
Ignition is achieved by means of pilot light.
Pilot system operates correctly with pressure between 8 and
20 mbar (G20). Such value can be varied by means of pressure
regulator (Fig. 162 on page 50).
4.9 Test boiler
The firing rate was set in relation to special test boilers, according
to EN 676 regulations.
The burner-boiler combination does not pose any problems if the
boiler is EC type-approved.
If, however, the burner is to be used with a commercial boiler that
has not been EC approved and/or its combustion chamber di-
mensions are distinctly smaller, consult the manufacturer.
You are advised to use this burner for boilers with a frontal circu-
lation of the flue gases.
WARNING
The firing rate (Fig. 4) has been obtained at an
ambient temperature of 20°C, at a barometric
pressure of 1013 mbar (about 0 m a.s.l.).
WARNING
The ignition output must correspond to the mini-
mum burner output.
Pressure in combustion
chamber - mbar
Thermal power - kW
125 150 175 200 225 250 275 300 325 350 375 400 425 450 475 500
0,0
1,0
2,0
3,0
4,0
5,0
6,0
7,0
8,0
9,0
10,0
50
525
75 100
11,0
Fig. 4
20129159

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Technical description of the burner
4.10 Output supplied
The diagrams allow you to set the power output either using the
number of fan revs or using the pressure downstream of the gas
valve (Fig. 5).
Example (Fig. 6):
– gas G20 PCI 9.45 kWh/Sm3
– gas pressure = - 4 mbar (2nd chart)
– burnt output corresponds to 300 kW
Going vertically up the 1st diagram, to intersect the dotted line,
you can estimate the value of the number of revs on the left hand
y-axis: in this case 3500 rpm.
For an exact reading of the number of revs there is a kit for inter-
facing with the control box.
Valve pre-calibration
Tab. G
* Tighten screw 1)(Fig. 5) fully home towards “-” mark, then
open it towards “+” mark, following the indications provided
in Tab. G.
Key (Fig. 5)
1 Maximum gas flow adjustment (V1)
2 Pressure point downstream
3 Minimum gas flow adjustment (V2)
Fuel V1 - gas max* V2 - gas min
G20 4.5 revs Middle position
G25 10.0 revs Middle position
LPG 2.5 revs Middle position
Fig. 5
20076453
13
2













         

          





















Fig. 6
DOC-0078541
G25
G20
GPL
Pressure outlet
gas valve - mbar
No. of motor turns/min.
Thermal power – kW
Thermal power – kW

20151763 12
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Technical description of the burner
4.11 Burner controls (LME71... with PME71.901...)
Warnings
All the operations (assembly, installation, maintenance, etc.)
should be carried out by qualified personnel.
Before modifying the wiring in the connection area, fully dis-
connect the system from the power supply (omnipolar sepa-
ration). Check the system is not powered and cannot be
inadvertently restarted. Failure to do this will lead to the risk
of electrocution.
Ensure protection against the risks of electrocution by pro-
viding adequate protection at the terminal connection of the
burner (for example, using blind terminals for the inputs and
the unused outputs). Failure to do this will lead to the risk of
electrocution.
The space where the program module is placed (Fig. 8) is
defined as a connection area and is therefore protected
against accidental contact when the module is not present.
If the housing or the area next to the operator panel is dam-
aged, the unit should be immediately switched off. Failure to
do this will lead to the risk of electrocution.
Press the operator panel buttons only with your hands, with-
out using any equipment or pointed objects. Damage to the
operator panel fill leads to the risk of electrocution.
To ensure the safety and reliability of the LME71... system, the
following instructions must also be followed:
– Avoid conditions which may promote condensation and hu-
midity.
Otherwise, before switching on again, make sure that the en-
tire control box is perfectly dry! Failure to do this will lead to
the risk of electrocution.
– Static charges must be avoided since they can damage the
control box’s electronic components when touched.
Program module
Assembly notes
Make sure that the relevant national safety standards are
respected
The standard LME7 unit should be fixed with M4 (UNC32) or
M5 (UNC24) fixing screws, respecting a maximum tightening
torque of 1.8 Nm and using all 3 fixing points.
The additional assembly surfaces of the housing have the
purpose of improving the mechanical stability.
The should rest on the assembly surface to which the unit is
fixed.
The planarity of the assembly surface should be within a tol-
erance range of 0.3 mm.
WARNING
To avoid accidents, material or environmental
damage, observe the following instructions!
The LME71... are safety devices! Avoid opening
or modifying it, or forcing its operation.
Riello S.p.A. cannot assume any responsibility for
damage resulting from unauthorised interven-
tions! Also the safety notes contained in other
chapters of this document must be respected!
WARNING
The installation and operation of the machine
should be carried out only by qualified personnel.
For the purposes of the safety notes in this docu-
ment, by qualified personnel is meant people au-
thorised to commission, ground and identify
electric devices, systems circuits conforming to
safety practices and norms.
WARNING
The formation of condensation, ice and the infiltra-
tion of water must absolutely be avoided!
Otherwise, the safety functions could be compro-
mise leading to a risk of electrocution.
S8593
Fig. 7
S8673
Fig. 8

13 20151763
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Technical description of the burner
Installation notes
Arrange the high voltage ignition cables separately, as far as
possible from the control box and the other cables.
Do not confuse the powered conductors with the neutral
ones.
Install the switches, fuses and grounding in compliance with
local regulations.
The connection diagrams show the burner controls with
grounded neutral conductor.
Make sure that the maximum admissible current of the termi-
nal connections is not exceeded.
Make sure the cable grommets of the connected cables
comply with the relevant standards.
Do not supply mains voltage to the control box outputs. Dur-
ing the testing of the devices controlled from the burner con-
trol (fuel valve, etc), the LME71… should not be connected
to the units.
The mechanical connection between the actuators and the
fuel and air control elements, or any other type, should be
rigid.
Make sure there are no short-circuits on the air pressure
switch connection lines.
Electrical wiring to the flame detectors
It is important for signal transmission to be practically free of any
disturbances or loss:
Always separate the detector cables from the other cables:
– the capacitive reactance of the line reduces the magnitude
of the flame signal;
– use a separate cable.
Respect the permitted lengths for the cables of the detectors
(see Technical Data).
The ionisation probe powered from the mains is not pro-
tected from the risk of electric shocks.
Position the ignition electrode and the ionisation probe so
that the ignition spark cannot form an arc on the probe (risk
of electric overload) and that it cannot negatively effect the
supervision of the ionisation.
Description of displays and buttons
Tab. H
Button Function
Button A
– Displaying default output
– In lockout position: output value at the time of
the fault
Enter and Info button
The reset button (info button) is the key element
for resetting the burner control and activating/de-
activating the diagnostic functions.
Button -
– Displaying flame 2 signal current or display-
ing phases
– In lockout position: MMI phase at the time of
the fault
Button +
– Displaying flame 1 signal current or display-
ing phases
– In lockout position: MMI phase at the time of
the fault
Warning light with 3 colours
The warning light with three colours (red - yellow
- green) is the key indicator of the visual diagnos-
tics.
Button + and -: escape function
Press the + and - buttons at the same time!
– No adoption of value
– Access to a higher menu level
– Keep pressed for >1 second for the backup/
reset function
nfo
+
-
A
S8595 Fig. 9
A
nfo
-
+
- +
and

20151763 14
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Technical description of the burner
Technical data
Tab. I
Burner controls
LME71...
Mains voltage AC 230 V
Mains frequency 50 / 60 Hz +- 6%
Power absorption <10 W, normally
Primary external fuse Max. 6.3 A (slow)
Safety class I, with components in compliance with II and III, ac-
cording to DIN EN 60730-1
“Input” terminals
values
Voltage UMains 230 V
• If the mains voltage drops, the is a safety shut-
down from the operating position
• Restarting occurs when the mains voltage exceeds
< AC 165 V
> AC 195 V
Input currents and voltages
–UeMax
–UeMin
– IeMax
–IeMin
UN +10%
UN -15%
peak 1 mA (peak value)
peak 0.5 mA (peak value)
Voltage detection
–ON
–OFF
> AC 120 V
< AC 80 V
“Output” terminals
Values
Total load on the contacts:
Nominal voltage
Input current X3-04 unit (safety loop) from:
– fan motor contact maker
– ignition transformer
– fuel valves
AC 230 V - 50/60 Hz
Max. 5 A
Individual contact rating:
Fan motor contact maker X2-01 foot 3
– Nominal voltage
– Nominal current
– Power factor
AC 230 V 50/60 Hz
2 A (15A max. 0.5 s)
Cos 0.4
Alarm output X2-03/3
– Nominal voltage
– Nominal current
– Power factor
AC 230 V 50/60 Hz
1A
Cos > 0.6
Ignition transformer X4-02 foot 3
– Nominal voltage
– Nominal current
– Power factor
AC 230 V 50/60 Hz
2A
Cos > 0.4
Auxiliary output
– Nominal voltage
– Nominal current
– Power factor
AC 230 V 50/60 Hz
1A
Cos > 0.6
Output relay contact 2 foot 2 X2-09 foot 7
– Nominal voltage
– Nominal current
– Power factor
AC 230 V 50/60 Hz
1A
Cos > 0.4
Fuel valve/pilot valve X7-01 foot 3
– Nominal voltage
– Nominal current
– Power factor
AC 230 V 50/60 Hz
1A
Cos > 0.4
Safety valve X6-03 foot 3
– Nominal voltage
– Nominal current
– Power factor
AC 230 V 50/60 Hz
1.5 A
Cos > 0.6
Cable length Power supply line from the mains Max. 100 m (100 pF / m)
Sections The sections of the mains power supply lines (L, N, and PE) and, if necessary, the safety loop (safety limit
thermostat, lack of water, etc.) should be sized for the nominal currents according to the external primary fuse
selected. The sections of the other cables should be sized based on the fuse of the internal unit (max. 6.3 AT).
Environmental
conditions
Operation
Climatic conditions
Mechanical conditions
Temperature range
Humidity
DIN EN 60721-3-3
Class 3K3
Class 3M2
-40...+60°C
< 95% RH

15 20151763
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Technical description of the burner
Program sequence
M
Z
PV
V1+V2
AL
X2-02 Pin 3
Speed points
P2 (high-re)
P0 (ignition load)
P1 (low-re)
0 (no-load speed)
R
LR-OPEN
LR-CLOSE
Optional (LP)
if P235=1
Pmin
P LT
ION / QRA
Not active
X3-04 Pin 5
Relay
contact Function/inputs
Operating unit parameter number
LED permanent
LED ashing
tw t11 t10 t12 t3 t3n t4
Standby Startup
t1 TSA
432752622062522952
Relay
contact Function/outputs
SK
X3-04 Pin 1
X5-03 Pin 1
X5-03 Pin 3
X65 Pin 1
X5-03 Pin 2
X65 Pin 1
X3-02 Pin 1
X5-01 Pin 2
X2-02 Pin 4
X9-04 Pin 2
PWM
X6-03 Pin 3
X2-01 Pin 3
X4-02 Pin 3
X2-03 Pin 3
Phase number
0147274424048363030322422212 oP: xx (actual load in %) 74
224
t11 t8
POC
POC
Stand-by
speed
Prepurge speed
Ignition load speed
High-re speed
Modulation range
Low-re speed
Postpurge speed
240240240240240240
*1
*2
Operation Shutdown
S9220
Fig. 10

20151763 16
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Technical description of the burner
Key Fig. 10
Tab. J
Times
Tab. K
AL Alarm device
AUX Auxiliary output
Dbr Lead connection
Reset button (info button)
EK2 Remote reset button
FSV Flame signal amplifier
ION Ionisation probe
K... Relay contact
LED Warning lamp with 3 colours
LP Air pressure switch
LR Load controller
LR-OPEN Load controller OPEN
LR-CLOSE Load controller CLOSED
MFan motor
NT Power supply unit
P LT Pressure switch valve test
Pmax Max. pressure switch
Pmin Min. pressure switch
POC Closure test
PV Pilot valve
QRA... UV flame detector
RControl thermostat or pressure switch
SA Actuator
SA-KL Low flame actuator
SA-NL High flame actuator
SA-R Feedback actuator
SA-Z Actuator CLOSED
SA-ZL Ignition load actuator
SL Safety loop
STB Safety limit thermostat
SV Safety valve
V1 Fuel valve
V2 Fuel valve
V2a Fuel valve
WLimit pressure switch or thermostat
ZIgnition transformer
µC µC controller
Input/output 1 signal (ON)
Input/output 2 signal (ON)
Input 1 permitted signal (ON) or 0 (OFF)
/re set
(EK1)
TSA Safety time
tw Waiting time
t1 Pre-purge time
t3 Pre-ignition time
t3n Post-ignition time (P257 +0.3 seconds)
Ignition time 6s pilot valve ON - fuel valve OFF
6÷12s pilot valve ON - fuel valve ON
>12s pilot valve OFF - fuel valve ON
t4 Interval: end of safety time load controller
release
t8 Post-purge time
t10 Specified time air pressure switch state mes-
sage (time out)
t11 Opening time of actuator (time out)
t12 Closing time of actuator (time out)

17 20151763
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Technical description of the burner
Phases key (Fig. 10 on page 15):
Tab. L
4.11.1 Indication of the diagnostic mode
Both the reset button and the indicator lamp are on the control
panel.
There are 2 diagnostic options:
1 Visual diagnostics: Indication of the operating status or diag-
nostics of the cause of the fault
2 Diagnostics: From BCI to AZL2... operating and display unit
Visual diagnostics:
During normal operation, the various operating conditions are
shown in the form of colour codes based on the table shown be-
low (Tab. M).
Indication of the operating status
During start-up, the status indication is based on Tab. M:
Tab. M
Key (Tab. M)
Phase
number Function
LOC Switching off phase lockout
OFF Standby, awaiting heat request
oP Part 1: Load controller request OPEN
Part 2: fan motor modulation speed towards high
flame
Part 3: high flame reached
Part 4: load controller request CLOSED
Part 5: fan motor modulation speed towards low
flame
Part 6: low flame reached
10 Settling time, fan motor standby speed
21 Safety valve ON, air pressure switch in load absence
position
Check that the POC is closed and that the fan motor
speed has been reduced to 0
22 Part 1: fan motor ON
Part 2: specified time air pressure switch
Message (timeout), air pressure switch stabilisation
24 Settling time, fan motor pre-purging speed
30 Part 1: pre-purging time without flame simulation test
Part 2: pre-purging time with flame simulation test
(2.1 seconds)
36 Stabilisation time at ignition speed
38 Spark pre-ignition time
40 Post-ignition time, parameter 257 + 0.3 seconds
42 Flame detection
44 Interval: end of time for safety ignition and load con-
troller reset (modulation start)
72 Settling time speed, fan motor pre-purging speed
74 Part 1: the operation is finished, check that the post-
purging has been programmed
Part 2: post-purging time
90 Min pressure switch open--> switching off safely
*1 Test valve, if P241 = 1 after each ON, lockout or
P234 (post-purging time) = 0 seconds
*2 Test valve, if P241 = 1 and P234 (post-purging time)
>0 seconds
The reset button (info button) is the key element
for resetting the burner control and activating/de-
activating the diagnostic functions.
The multi-colour indicator lamp is the key indica-
tor of the visual diagnostics.
Table of colour codes for multi-colour indicator lamp
Status Colour code Colour
Standby time,
other waiting modes OFF
Ignition phase,
controlled ignition
blink
yellow
Operation,
flame o.k. Green
Operation,
flame not o.k. Green blink
Burner start-up
extraneous light
Green-
Red
Undervoltage Yellow -
Red
Fault, alarm Red
Output error code
(see error code
Tab. X on page 57)
Red blinking
Diagnostics interface Red blinking
light
Heat request Yellow
New program
board
Yellow
Yellow - Red
nfo
Red
Yellow
Green
LED
...............................
...............................
...............................
...............................
Red
Yellow
Green
........
OFF
Always on

20151763 18
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Installation
5.1 Notes on safety for the installation
After carefully cleaning all around the area where the burner will
be installed, and arranging the correct lighting of the environ-
ment, proceed with the installation operations.
5.2 Handling
The burner packaging includes a wooden platform, it is therefore
possible to move the burner (still packaged) with a transpallet
truck or fork lift truck.
5.3 Preliminary checks
Checking the consignment
Checking the characteristics of the burner
Check the identification label of the burner (Fig. 11), showing:
A the burner model;
B the burner type;
C the cryptographic year of manufacture;
D the serial number;
E the data for electrical supply and the protection level;
F the electrical power consumption;
G the types of gas used and the relative supply pressures;
H the data of the burner's minimum and maximum output pos-
sibilities (see Firing rate)
Warning. The burner output must be within the boiler's firing
rate;
I the category of the appliance/countries of destination;
J Maximum current drawn;
K Burner weight;
L CE number.
5Installation
DANGER
All the installation, maintenance and disassembly
operations must be carried out with the electricity
supply disconnected.
WARNING
The installation of the burner must be carried out
by qualified personnel, as indicated in this manual
and in compliance with the standards and regula-
tions of the laws in force.
DANGER
Combustion air inside the boiler must be free from
hazardous mixes (e.g.: chloride, fluoride, halo-
gen); if present, it is highly recommended to carry
out cleaning and maintenance more frequently.
WARNING
The handling operations for the burner can be
highly dangerous if not carried out with the great-
est attention: keep any unauthorised people at a
distance; check the integrity and suitableness of
the available means of handling.
Check also that the area in which you are working
is empty and that there is an adequate escape
area (i.e. a free, safe area to which you can quick-
ly move if the burner should fall).
When handling, keep the load at not more than
20-25 cm from the ground.
After positioning the burner near the installation
point, correctly dispose of all residual packaging,
separating the various types of material.
CAUTION
Before proceeding with the installation operations,
carefully clean all around the area where the burn-
er will be installed.
CAUTION
After removing all the packaging, check the integ-
rity of the contents. In the event of doubt, do not
use the burner; contact the supplier.
The packaging elements (wooden cage or card-
board box, nails, clips, plastic bags, etc.) must not
be abandoned as they are potential sources of
danger and pollution; they should be collected and
disposed of in the appropriate places.
WARNING
A burner label, or any other component, that has
been tampered with, removed or is missing, pre-
vents the definite identification of the burner and
makes any installation or maintenance work diffi-
cult
Fig. 11
R.B.L.
ABC
DE
GAS-KAASU
GAZ-AEPIO
X
RIELLO S.p.A.
I-37045 Legnago (VR)
I
G H
G H
F
J
L
K
20116021