Riello RS 1300/E BLU Quick start guide

Installation, use and maintenance instructions
20126903 (3) - 12/2021
Forced draught gas burners
Modulating operation
CODE MODEL TYPE
20124422 RS 1300/E BLU S008T1
20124358 RS 1600/E BLU S009T1
20104154 RS 2000/E BLU S010T1
GB

Translation of the original instructions

1 20126903
GB
Contents
1 Declarations................................................................................................................................................................................ 3
2 Information and general warnings............................................................................................................................................ 4
2.1 Information about the instruction manual .................................................................................................................... 4
2.1.1 Introduction.................................................................................................................................................................. 4
2.1.2 General dangers.......................................................................................................................................................... 4
2.1.3 Other symbols ............................................................................................................................................................. 4
2.1.4 Delivery of the system and the instruction manual...................................................................................................... 5
2.2 Guarantee and responsibility....................................................................................................................................... 5
3 Safety and prevention................................................................................................................................................................ 6
3.1 Introduction.................................................................................................................................................................. 6
3.2 Personnel training ....................................................................................................................................................... 6
4 Technical description of the burner ......................................................................................................................................... 7
4.1 Burner designation ...................................................................................................................................................... 7
4.2 Models available.......................................................................................................................................................... 7
4.3 Burner categories - Countries of destination ............................................................................................................... 8
4.4 Technical data ............................................................................................................................................................. 8
4.5 Electrical data.............................................................................................................................................................. 8
4.6 Packaging dimensions and burner weight................................................................................................................... 9
4.7 Maximum dimensions.................................................................................................................................................. 9
4.8 Firing rates ................................................................................................................................................................ 10
4.9 Test boiler.................................................................................................................................................................. 10
4.10 Burner description ..................................................................................................................................................... 11
4.11 Electrical panel description........................................................................................................................................ 12
4.12 Burner equipment...................................................................................................................................................... 12
4.13 AZL Display... ............................................................................................................................................................ 13
4.14 Control box for the air/fuel ratio (LMV51...) ............................................................................................................... 14
4.15 Servomotor................................................................................................................................................................ 16
5 Installation ................................................................................................................................................................................ 17
5.1 Notes on safety for the installation ............................................................................................................................ 17
5.2 Handling .................................................................................................................................................................... 17
5.3 Preliminary checks .................................................................................................................................................... 17
5.4 Operating position ..................................................................................................................................................... 18
5.5 Removing the shutter lockout screws........................................................................................................................ 18
5.6 Preparing the boiler ................................................................................................................................................... 18
5.6.1 Boring the boiler plate ............................................................................................................................................... 18
5.6.2 Blast tube length........................................................................................................................................................ 19
5.7 Coupling of the burner - Centre of gravity position.................................................................................................... 19
5.8 Securing the burner to the boiler............................................................................................................................... 19
5.9 Access to head internal part...................................................................................................................................... 20
5.10 Electrode positioning ................................................................................................................................................. 20
5.11 Gas feeding ............................................................................................................................................................... 21
5.11.1 Gas feeding line ........................................................................................................................................................ 21
5.11.2 Gas train.................................................................................................................................................................... 22
5.11.3 Gas train installation.................................................................................................................................................. 22
5.11.4 Gas pressure............................................................................................................................................................. 22
5.11.5 Pilot - gas train connection ........................................................................................................................................ 23
5.11.6 Ignition pilot burner.................................................................................................................................................... 23
5.12 Electrical wiring ......................................................................................................................................................... 24
5.12.1 Supply cables and external connections passage .................................................................................................... 24
5.13 Calibration of the thermal relay ................................................................................................................................. 25
5.14 Motor rotation ............................................................................................................................................................ 25
6 Start-up, calibration and operation of the burner ................................................................................................................. 26
6.1 Notes on safety for the first start-up .......................................................................................................................... 26
6.2 Adjustments prior to ignition ...................................................................................................................................... 26
6.3 Burner start-up .......................................................................................................................................................... 26
6.4 Burner ignition ........................................................................................................................................................... 27

20126903 2
GB
Contents
6.5 Combustion air adjustment ........................................................................................................................................27
6.5.1 Air / gas adjustment and output modulation...............................................................................................................27
6.6 Pressure switch adjustment .......................................................................................................................................28
6.6.1 Air pressure switch - check CO..................................................................................................................................28
6.6.2 Maximum gas pressure switch...................................................................................................................................28
6.6.3 Minimum gas pressure switch....................................................................................................................................28
6.6.4 PVP pressure switch kit .............................................................................................................................................29
6.7 Final checks (with burner operating)..........................................................................................................................29
7 Maintenance ..............................................................................................................................................................................30
7.1 Notes on safety for the maintenance .........................................................................................................................30
7.2 Maintenance programme ...........................................................................................................................................30
7.2.1 Maintenance frequency..............................................................................................................................................30
7.2.2 Safety test - with gas ball valve closed ......................................................................................................................30
7.2.3 Checking and cleaning...............................................................................................................................................30
7.2.4 Electrical panel...........................................................................................................................................................31
7.2.5 Safety components ....................................................................................................................................................31
7.3 Opening the burner ....................................................................................................................................................32
7.4 Closing the burner......................................................................................................................................................32
8 Faults - Possible causes - Solutions.......................................................................................................................................33
A Appendix - Accessories ...........................................................................................................................................................34
B Appendix - Electrical panel layout...........................................................................................................................................35

3 20126903
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Declarations
Declaration of Conformity in accordance with ISO / IEC 17050-1
These products are in compliance with the following Technical Standards:
• EN 12100
•EN676
According to the European Directives:
MD 2006/42/EC Machine Directive
LVD 2014/35/EU Low Voltage Directive
EMC 2014/30/EU Electromagnetic Compatibility
The quality is guaranteed by a quality and management system certified in accordance with ISO 9001:2015.
1 Declarations