
1 20141167
Index
1 Declarations................................................................................................................................................................................ 3
2 Information and general warnings............................................................................................................................................ 4
2.1 Information about the instruction manual .................................................................................................................... 4
2.1.1 Introduction.................................................................................................................................................................. 4
2.1.2 General dangers.......................................................................................................................................................... 4
2.1.3 Other symbols ............................................................................................................................................................. 4
2.1.4 Delivery of the system and the instruction manual...................................................................................................... 5
2.2 Guarantee and responsibility....................................................................................................................................... 5
3 Safety and prevention................................................................................................................................................................ 6
3.1 Introduction.................................................................................................................................................................. 6
3.2 Personnel training ....................................................................................................................................................... 6
4 Technical description of the burner ......................................................................................................................................... 7
4.1 Burner designation ...................................................................................................................................................... 7
4.2 Models available.......................................................................................................................................................... 7
4.3 Burner categories - Countries of destination ............................................................................................................... 7
4.4 Technical data............................................................................................................................................................. 8
4.5 Electrical data.............................................................................................................................................................. 8
4.6 Maximum dimensions.................................................................................................................................................. 9
4.7 Preparing the boiler..................................................................................................................................................... 9
4.7.1 Boring the boiler plate ................................................................................................................................................. 9
4.8 Firing rates ................................................................................................................................................................ 10
4.9 Test boiler.................................................................................................................................................................. 10
4.9.1 Commercial boilers.................................................................................................................................................... 10
4.10 Burner description ..................................................................................................................................................... 11
4.11 Burner equipment...................................................................................................................................................... 11
4.12 Electrical control box ................................................................................................................................................. 12
5 Installation ................................................................................................................................................................................ 13
5.1 Notes on safety for the installation ............................................................................................................................ 13
5.2 Instructions to avoid burnout or bad combustion of the burner ................................................................................. 13
5.3 Handling .................................................................................................................................................................... 13
5.4 Preliminary checks .................................................................................................................................................... 14
5.5 Operating position ..................................................................................................................................................... 14
5.6 Securing the burner to the boiler............................................................................................................................... 15
5.7 Combustion head adjustment.................................................................................................................................... 16
5.7.1 Removing the head assembly................................................................................................................................... 16
5.7.2 Reassembling the head assembly ............................................................................................................................ 16
5.8 Electrode-probe positioning....................................................................................................................................... 17
5.9 Gas feeding............................................................................................................................................................... 18
5.9.1 Gas feeding line ........................................................................................................................................................ 18
5.9.2 Train electrical supply................................................................................................................................................ 18
5.9.3 Gas train.................................................................................................................................................................... 19
5.9.4 Gas pressure............................................................................................................................................................. 19
5.10 Electrical wiring ......................................................................................................................................................... 20
5.10.1 Electrical system carried out by the factory............................................................................................................... 21
5.11 Operating programme ............................................................................................................................................... 22
5.12 Table of times............................................................................................................................................................ 23
5.12.1 Operations status indication...................................................................................................................................... 23
5.12.2 Fault diagnostics - lockouts ....................................................................................................................................... 24
5.12.3 Checking the gas pressure switch............................................................................................................................. 25
5.12.4 Checking the air pressure switch .............................................................................................................................. 25
5.12.5 Switching off test ....................................................................................................................................................... 25
5.12.6 Intermittent operation ................................................................................................................................................ 25
5.12.7 Recycle and limit of repetitions.................................................................................................................................. 25
5.12.8 Presence of an extraneous light or parasite flame .................................................................................................... 25
5.12.9 Duration of ignition transformer discharge ................................................................................................................ 26
5.12.10 Reset by button and remotely of the burner .............................................................................................................. 26
5.12.11 Protection reset ......................................................................................................................................................... 26