RIFT Actuators RIFT 200 Guide

1
VERSION 1.1
INSTALLATION OPERATION & MAINTENANCE INSTRUCTIONS
Large RIFT® 200 Nm

2
PAGE SECTION TITLE
4INTRODUCTION
4STORAGE
4SAFETY INFORMATION
5MOUNTING TO A VALVE
6CALIBRATION
6PROCEDURE TO USE CALIBRATION MODE TO MOUNT TO A F03, F04,
F05, F07 & F10 FLANGE
6CALIBRATION MODE WITH THE ANDROID RIFT ACTUATORS APP
7CONFIGURING AS A PART-TURN ELECTRIC ACTUATOR SOLENOID
7CONFIGURING AS A MULTI-TURN ACTUATOR
8CONFIGURING AS A MULTI-TURN ACTUATOR (CONTINUED)
8CONFIGURATION AND CONNECTION WITH ANDROID
8PAIRING RIFT ACTUATOR WITH ANDROID
8RUNNING THE ANDROID APP
8UPDATING RIFT ACUATOR FEATURES WITH ANDROID
9USER CONFIGURABLE SETTINGS THROUGH BLUETOOTH ON AN-
DROID
9USER CONFIGURABLE SETTINGS BASIC SETTING.
10 TORQUE LIMIT
10 FAIL SAFE.
11 MODULATING.
11 SPEED CONTROL
11 DEFAULT SPEEDS FOR TORQUE SETTINGS FOR 90°.
12 OFF GRID TIMER
12 WIGGLE

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PAGE SECTION TITLE
12 MULTI-TURN FUNCTION
13 CONTROL SYSTEM
13 VALVE PROFILE
13 BESPOKE BRANDING
13 ELECTRICAL CONNECTION - ACTUATOR FUNCTION
14 ELECTRICAL CONNECTION - RECOMMENDED SEQUENCE
14 HIGH VOLTAGE EXTERNAL POWER SUPPLY CONNECTION
15 LOW VOLTAGE EXTERNAL POWER SUPPLY CONNECTION
15 LOCAL CONTROLS
16 SWITCHING RIFT®100—200NM ‘ON’ (POWERING UP)
17 SWITCHING RIFT®100—200NM ‘ON’ (CONTINUED)
18 MANUALLY RE-SETTING THE ACTUATOR ON FAILURE TO OPERATE
18 OVER-TORQUE INDICATION
18 3 WAY BALL VALVES - DEFAULT FLOW PATTERNS
19 3 WAY BALL VALVES - DEFAULT FLOW PATTERNS (CONTINUED)
19 BLUETOOTH
19 BATTERY FAILSAFE FUNCTION (BFS)
20 METHOD OF OPERATION:
20 MODULATING (PROPORTIONAL CONTROL) FUNCTION
20 WIRING FOR MODULATING (PROPORTIONAL CONTROL) FUNCTION-
ALITY
21 MODULATION CONNECTION FOR VOLT FREE SWITCH MODE
21 WIRING FOR MODULATING “PROPORTIONAL CONTROL” FUNCTION-
ALITY (CONTINUED)
21 EFFECT OF LOSS OF CONTROL SIGNAL FOR MODULATION:
21 FAILSAFE MODULATING FUNCTION (EPS) ELECTRONIC POSITIONING
SYSTEM
22 UNDER DEVELOPMENT
22 DEFINITIONS & ABBREVIATION
23 DOCUMENT REVISION TABLE

4
INTRODUCTION, STORAGE, AND SAFETY INFORMATION:
INTRODUCTION
The RIFT® 200 Actuator is the rst commercial RIFT DRIVEN® product and is also the rst Electric
Valve Actuator that can be congured to oer either the funconality of a part-turn electric valve
actuator, a direct acng solenoid or that of a mul-turn actuator. Correctly applied, congured,
installed, connected, commissioned and used the RIFT® 200 will provide trouble-free, reliable and
extremely energy ecient service. Energy consumpon will be reduced by approximately 75%. This
actuator is sold as a up to 200Nm part turn electric actuator with the ability to upgrade its default
sengs and features with the minimum disrupon to the client or customer.
These IOM’s (Installaon, Operaon & Maintenance Instrucons) are provided to oer advice and
informaon to installers and users of the RIFT® 200 to achieve reliable and trouble-free service. The
following symbols are used to indicate warnings:
Yellow warning triangle advises acons that MAY cause incorrect operaon and non-adherence
to the warnings COULD result in product failure and potenal personal injury and/or
consequenal damage.
Red warning triangles advise acons that WILL cause incorrect operaon and that non
adherence to the warnings WILL result in product failure and potenal personal injury and/or
consequenal damage.
STORAGE
Store in a well-venlated and dry room. Actuators should be stored o the oor, either on a shelf or on a wooden
pallet, for example. Replace supplied transit plasc cable entry plugs with solid plugs and PTFE thread tape.
Do not store the Actuators with the covers or cable entry plugs removed, as no responsibility will be
accepted for on-site deterioraon caused by the covers being removed.
SAFETY INFORMATION
All personnel working with the RIFT® 200 must be familiar with this Installaon, Operaon & Maintenance in-
strucons, and the safety recommendaons are to ensure correct funconality of the RIFT® 200 Electric
Actuator and to avoid personal injury or property damage that could occur from non-compliance to these
instrucons and recommendaons.
Always ensure that an electric actuator is completely isolated before removing the lid to carry out any
internal inspecon or work. When connected electrically the RIFT® 200 is capable of carrying lethal volt-
ages.
RIFT® 200 Electric Actuators operate with the use of live electricity. Only qualied electricians or
people instructed in accordance with electrical engineering, and familiar with local electrical
installaon requirements and health and safety direcves should be involved in the connecon of
these actuators.

5
MOUNTING TO A VALVE
RIFT® 200 Electric Actuators have mounng opons that conform to ISO:5211 which enables them, where
applicable, to be direct mounted to similarly compliant valves, thus eliminang the cost and addional height
of a tradional box secon (or similar) ‘mounng kit’. ISO:5211 introduced a system to ensure the actuator
drive is concentric and in vercal alignment with the stem or sha of the valve to be driven, and the actuator
is solidly mounted to the valve. All aspects of valve and actuator mounng are crical to the correct
performance of the assembled valve and actuator.
The RIFT® 200 has a base ange, giving an ISO:5211 mounng opon as follows;
The female metric threads in the base anges are zinc plated steel; these are specialist xings designed for
use in plasc injected molded components and are inserted into the ange during the injecon molding
process.
The anges are changed by removing the 4 x M4 socket countersunk screws, removing the exisng ange
and drive adapter, inserng the other ange and correct drive adapter in the correct orientaon and
replacing the 4 socket countersunk screws. If required, an appropriate bolt can be ed to one of the xings
and used to assist in levering the mounng ange from the base.
Ensure that the height of the stem or sha to be driven, from the valve’s ISO:5211 plaorm to the
top of the stem or sha, does not exceed the maximum depth of the female drive output to be used
as this will push the actuator’s internal components upwards which will cause irreparable damage.
Care must be taken when selecng the bolts to secure the valve to the actuator ange to ensure that
the bolts do not reach the solid boom of the threaded insert before the bolt is ght against the valve
ange.
Ensure that the valve is in the same posion as the actuator when assembling the valve to the actuator;
otherwise the opposite posion in the valve to the signal sent to the actuator will result. To assist with
this, the closed symbol is molded into the actuator lid to ensure that the closed posion/orientaon is
known, and the local visual indicator LEDs will indicate the current posion of the actuator.
Where the valve is supplied with a lock washer on the stem nut (the nut that compresses either the
Belville washers, or the stem packing), ensure this lock washer is sll ed when
assembling the valve to the actuator, and use washers if necessary to ensure that the lock washer
cannot slide up when assembled and thus become ineecve. This lock washer prevents the stem nut
slackening o during operaon.
ISO:5211 Large Flange: F07, F10
Dimensions ‘F’ | PCD | No of holes | Metric female thread size? Max
thread depth
F07: 70 | 4 | M8 | 12
F10: 102 | 4 | M10 |
14
Female square drive (mm) Standard | Opon 17 | 22
Maximum depth of female drive output 17mm drive, max
19mm deep
22mmdrive,max
24mm deep
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6
CALIBRATION
This funcon will allow the customisaon and orientaon of the actuator mounng onto the desired
Valve.
It is recommended that this process is carried out (if possible) before the valve is installed onto the
pipeline and id feasible carried out in the closed posion. The RIFT® 200 will allow the calibraon to be
carried out in either the CLOSED or the OPEN posions.
• A warning that the Actuator will have to be put into “Local” control mode and external control
signals will be ignored unl the Auto/Man opon is de-selected, the LED at 8 O’clock will ash Red
in Local (Manual) Mode and be exnguished in Remote (Auto) Mode.
Open. “Angle in Degrees”
• allows the manual angle to be inpued as an angle e.g. 95°, 86° or other desired angle.
Closed. “Angle in Degrees”
• allows the manual angle to be inpued as an angle e.g. 05° -06° or other desired angle.
• These allow you to manually set up the desired Open/Closed when seng up the Valve (it is
recommended to only to adjust one value at a me, “Wring to Flash” aer adjusng)
• Set from current angle will set the current Actuator posion as the angle for the Closed posion and
adjust it as so.
PROCEDURE TO USE CALIBRATION MODE TO MOUNT TO A, F07 & F10
FLANGE
(a) Move the actuator to the closed posion.
(b) Mount the RIFT® 200 actuator onto the valve (using the open/close pads in the manual posion to
align the F07 & F10 mounng posions.
(c) Secure the actuator onto the valve
CALIBRATION MODE WITH THE ANDROID RIFT ACTUATOR
APP
This feature will allow the OPEN/CLOSED posions for the RIFT® 200 to be calibrated to the required
posions on the Valve.
The requested posion for either Open or Closed can be Adjusted with the +/- buons or by manually
entering the required Angle manually. When the desired posion for either Open or Closed is achieved
the opon to “SET OPEN/CLOSED HERE” should be selected and nally “Write to Flash” to commit those
changes to the Firmware.
A prompt will ask, when completed adjustment, if you wish to maintain the last set working angle (e.g.
90°) if YES is selected the opposite angle will be adjusted from the new set posion, if NO is selected the
working angle will be assumed to be the dierence between Open and Closed.
Please refer to the “Soware User Guide for RIFT Actuator V10 Android” for full details for connecon
and conguraon for the RIFT® 200 Actuator and the Latest Version of the Android Applicaon So-
ware.
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7
CONFIGURING AS A PART-TURN ELECTRIC ACTUATOR SOLENOID
The RIFT® 200 can be congured either as a part-turn electric actuator or as a direct acng solenoid.
The selecon of actuator or solenoid is made when the factory default sengs are programmed into
the RIFT®100—200Nm at the Smart Actuator factory or authorized distribuon center. When
congured as an electric actuator, a three wire supply system with a switchable live/+v must be
connected as, in this conguraon, the RIFT® 200 will not reverse if only 2 wires are connected. The
RIFT® 200 could operate with failsafe as the instrucon to reverse on loss of power, however cauon
must be observed as the primary posion will need to be the non-failsafe posion for the baery to
receive the majority of the operaonal period me to maintain the charge to the baery. When
connected using a 2 wire system, the RIFT® 200 can be congured as a standard normally closed
solenoid so external power applied across the two pins opens the actuator and de-energizing closes
it. The opposite occurs for normally open applicaons.
Dramacally dierent to solenoids, the RIFT® 200 introduces end of travel conrmaon, local controls
and torque protecon and as an extra cost opon, speed control.
Note:
Thermostac/An-condensaon Heaters. These are only supplied from the external power supply, if
this is removed or not available the heaters will not operate and the actuator would be vulnerable to
condensaon.
CONFIGURING AS A MULTI-TURN ACTUATOR
The RIFT® 200 can be congured either as a part-turn electric actuator or as a mul turn actuator.
The selecon mul-turn is made through the Features opons, upon purchase of the appropriate
paid for funcon through the Features Portal this will be updated onto the Android RIFT Actuator
App when App is opened and connected to the internet.
Funcon Power open, power close, stays put on external power failure
Working Angle Either 90° / 180° or Mul-Turn (user congurable as standard)
LED Array Standard sequences available to show 2 or 3 way ow as per order
Maximum Torque 200Nm
Over-torque TripSet at maximum torque +10%
Working Time As per specicaons on page 11
Output Orientaon In-line/ square, or at 45° (user congurable as standard)
Emergency ‘Hand’ Operaon By Touch Sensive Pads on lid, using internal Li-Ion baery power
Thermostac Heater Acve when external power applied (see note below)
Basic Data Logging Acve (Full Movements, individual operaons, Baery Voltage & internal
temperature)

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CONFIGURING AS A MULTI-TURN ACTUATOR (Continued)
The Android Device will need to be able to connect to the Internet to retrieve the requested
feature informaon.
The RIFT Actuator factory or authorized distribuon centre is authorised to purchase these
features. Once Mul-Turn is enabled the span can be adjusted beyond the default of <360⁰ up to
the required unlimited upper value, e.g. 70 complete turns (360⁰ x 70) = a span in degrees of
25,200
When congured as a mul turn electric actuator, a three wire supply system with a switchable
live/+v must be connected as, in this conguraon, the RIFT® 200 will not reverse if only 2 wires are
connected.
CONFIGURATION AND CONNECTION WITH
ANDROID
A suitable Android Device (Tablet or Mobile) will be required to congure
and set-up the RIFT® 200 Electric Actuator. Internet access to download
the RIFT Actuator App will be needed to install the App and update the features for the actuator.
Search the Google Play Store for the RIFT Actuator App. Install the App and the Icon will be
placed on the front screen of the device.
PAIRING RIFT ACTUATOR WITH ANDROID
Select Sengs, Bluetooth, idenfy under “Available Devices” (e.g. SACO3 070317 1177) select the
Actuator you wish to pair with. Enter the default pairing code “1234” the actuator should be displayed
under the Paired Devices list.
RUNNING THE ANDROID APP
Open the App, this will take you to the Log-In page. You will need to enter your registered User Name
(usually the registered email address) and the Password. You will not be able to proceed and interact with
the actuator, if you are not registered. To register and create an account you need to click on the register
buon, complete the registraon form. Or contact sales@riactuators.com or directly on
[phone] during normal working hours.
On compleon of logging into the App, You will be taken to the “Connect to Actuator” page this will
display the unconnected and connected devices. Select the desired RIFT Actuator. This will give access to
the Control, Sengs, Calibraon and Features for this unit.
UPDATING RIFT ACTUATOR FEATURES WITH ANDROID
When the RIFT Actuator app is open and connected to the internet it will automacally sync all enabled
features. When you connect your Android Device to the RIFT® 200 Actuator, the Features are updated
automacally. You do not need Internet connecon on site to complete this transfer from the Android
device to the Actuator.

9
USER CONFIGURABLE SETTINGS THROUGH BLUETOOTH ON ANDROID
A suitable Android Device (Tablet or Mobile) will be required to congure and set-up the RIFT® 200
Electric Actuator running Android 7.0 or greater, RIFT Actuators advise using the latest release or
supported versions of Android. (Download the RIFT Actuator Legacy app from the Google play store if
using a device prior to Android 7.0)
The RIFT 200 direct acng actuator has a local control unit as standard to allow the actuator’s
accessibility to be controlled locally by Bluetooth Controlled User Interface “RIFT Actuator” (Available
from the Google Play Store). The following parameters or sengs are user congurable when the
actuator is connected onto its Android Device through the latest version of the RIFT Actuator
Applicaon. Internet access to download the RIFT Actuator App will be needed to install the App and
update the features for the actuator.
The Android Device will have to be paired with the RIFT® 200 for the Applicaon soware to operate
with the RIFT® 200. Once paired and within the Bluetooth devices range the soware will detect the
RIFT® 200 devices and enable the user the opon to connect to devices that have been paired with if
within the Bluetooth range. It is recommended to pair and connect through the Android devices
Bluetooth Seng opon.
USER CONFIGURABLE SETTINGS BASIC SETTING.
• Firmware Version - Displays the version of the rmware ashed onto the RIFT® 200
• App Version—Displays the version of the App you are running.
• Valve Orientaon - Set the valve orientaon of the valve stem 45° (diamond) or 0° square.
• Number of full cycles - informaon on the total that the actuator has completed since rmware
• Number of starts - informaon on the total number of part operaons that the actuator has
completed.
• Reverse acng - allows the actuator to open Clockwise and close Counter Clockwise
• Indicaon mode - allows the user the opon to select the valve ow type required (2 way, L port
or T port)
• Torque prole - user sengs to match the actuator to the type of valve that it is being used on
(small to large ball and buery) custom sengs opon should only be used with aer
consulng the technical department of RIFT Actuators. As this will aect the performance of the
RIFT® 200 actuator, as this will give access to PID control.
• Start in manual mode - should only be set if the user requires the Actuator to Start aer
re-storing external Power Supply in either manual mode or as previously set.
• Backlash - This seng is to remove any loose/play in the mounng of the Valve to the Actuator.
It will apply this value to the open and the closed posions.
• Sleep when not powered - Default seng is for the actuator to enter sleep mode when external
power is removed, this is to preserve the internal baery If the Actuator is required to remain
awake when external power is removed this opon can be selected but the baery life will be
reduced.

10
• Buons Enabled - This seng removes Local/Manual control via the Touch Pads. The operaon
of the Actuator this can be re-instated through the Android App when paired via Bluetooth to the
RIFT® 200 and the electronics will need to be manually Re-Set on compleon of this feature being
enabled or disabled.
“Write To Flash” sets the custom sengs into the Actuators Flash Memory. Noce of Wring to
Flash will appear briey at the boom of the screen
“Reset Board Without Changing Sengs” (Manual Re-Set) this is a so re-set, Similar to pressing
Ctrl/Alt/Del on a standard computer please note that the features & sengs that have already
been set, will not be lost)
“Restore All Default Values” Hard Factory Re-Set. This should be a “Last Resort Opon” as all paid
for Features & Sengs will have to be re-applied and implemented
TORQUE LIMIT.
This funcon will allow the customisaon of the maximum torque the RIFT® 200 actuator will be allowed
to move to. The selecon of this primarily is to oer protecon to the valve the actuator is ed to.
Torque Limit Back o allows the user to specify the angle that the actuator will back o if the Torque Limit
is reached.
The RIFT® 200 will display an Orange on the top indicang that the Torque Limit has been reached.
This is a calculated funcon derived from Amperage draw from the Baery and the objecve of the
movement, this feature should not be used below an agreed threshold and should be discussed with the
factory for further informaon.
FAIL SAFE.
This funcon will allow the RIFT® 200 Actuator to move the valve to a desired Safe posion in the event of
external power failure when in Remote Control.
Fail Open - On Power Loss the Actuator will move to the Open Posion
Fail Closed - On Power Loss the Actuator will move to the Closed Posion
Fail to Specic Angle - This allows the User to specify the desired angle to move to on Loss of External
Power
Failsafe Angle - Enter the Angle between 0° and 360° (0° - 90° in normal operaons)
(If the actuator is being used in Mul-Turn Mode and a larger angle than 360° can be set as the Failsafe
Angle)
If the RIFT® 200 Actuator is in the Manual/Local Mode Failsafe will not acon as Manual/Local Mode is a
safety feature and can only be removed manually via the touch pad or Android App (buon)

11
MODULATING.
This funcon will allow the RIFT® 200 Actuator to move the Valve to a desired proporonal working
posion via an analogue input control signal either 4—20mA, 0—20mA or 10—10v.
Loss of Signal Mode -
On Loss of Signal the RIFT® 200 Actuator will move to either: Low Signal Posion (Closed)
High Signal Posion (Open)
Low Signal RIFT® 200 Actuator will move to the Closed Posion
Stay Put RIFT® 200 Actuator will not move
High Signal RIFT®100Nm—200Nm Actuator will move to the Open Posion
Specic Angle Manually enter the desired Angle in Degrees
O
0 to 10v
4 to 20mA Standard Analogue Process Signal input
0 to 20mA
10v Switch To be used in conjuncon with a volt free switch
Input control to either pin 2 (0—10v) or pin 4 (0/4—20mA) on the Analogue ve pin connecon block will
supply the control signal for the RIFT® 200 Actuator. Feedback Control to either pin 1 (0—10v) or pin 5
(0/4—20mA) on the Analogue ve pin connecon block will feed back the actual RIFT® 200 Actuator
posion in either (0—10v) or (0/4—20mA) respecve to the control signal input.
Volt free switch connecon is connected through pin 1 (0-10v) and pin 2 (0-10v) on the Analogue ve pin
connecon block.
SPEED CONTROL
This funcon will allow the User to dictate Actuator speed to move the Valve to open and closed posion.
The maximum speed the actuator can operate 90° is relave to the size and torque of the valve the
actuator is ed to, see recommended speeds for torque listed Below. This is a Paid for Features and can
be purchased through the Portal or an authorised distributor.
DEFAULT SPEEDS FOR TORQUE SETTINGS FOR 90°.
• 200NM- 30 SECONDS
The working me of the actuator will eect the charge capacity of the baery. The speed increase can
also eect the accuracy of the 90° movement at the higher torques. Alteraon of PID sengs within the
“Customer Sengs” under Basic Sengs will have to be implemented to adjust for this, these sengs
should only be altered by authorised trained personnel as incorrect adjustment will degrade the
performance of the Actuator and can even damage the unit.
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12
OFF GRID TIMER
This is a Factory only enabled funcon. This, when enabled will allow the User to programme the
Actuator and allow operang sengs to control the actuator, when separated from an external source of
control.
O Grid Sengs.
• Time Unl First Open - This allows me before the 1st operaon from Reseng the PCB
(See Manual Reset Page 10) and is entered in Hours, Minutes and Seconds or parts thereof.
• Open Time - This is the me that the actuator will remain open again set in Hours, Minutes and
Seconds or parts thereof.
• Time between Cycles - Upon Shung, this is the me between cycles set again in Hours, Minutes
and Seconds or parts thereof.
The RIFT® 200 Actuator has the ability to work to autonomously with an external power source and no
method of external control, this allows the actuator to operate in remote, inaccessible and hazardous
sengs with safety or on renewable energy plaorms that are not easily assessable. We advise addional
external baery storage is available to prolong operaons on a predetermined cycle.
WIGGLE
This funcon will allow the RIFT® 200 Actuator to be programmed to operate and move over a designated
pre-determined angle to prevent Valve Seizure due to infrequent operaon.
Sengs.
• Wiggle Angle - This allows the Angle of movement to be customised, prevenng disrupon in the
normal operaonal posion whilst the movement is carried out
• Time Between Wiggles - This allows the operator to choose the mes that the actuator will move,
set in Hours, Minutes and Seconds or parts thereof.
The RIFT® 200 Actuator has the ability to move the desired amount and frequency autonomously, this will
not eect the normal general operaon. The operaonal Control request of movement will always
override the programmed RIFT® 200 Actuator “Wiggle” as programmed but will connue on the next
programmed cycle.
MULTI-TURN FUNCTION
Set the actuator to operate mul-turn for some Linear Valves and mul-turn gearbox applicaons, the
working span can be set from 90° to greater than 360° without upper limit.

13
CONTROL SYSTEM
This allows the actuator to be programmed to operate and move in a nonlinear movement when
control from an external source requires the actuator to manage the ow with the posion of the
valve.
VALVE PROFILE
This funcon allows the actuator to be programmed to operate and move in a paern similar to the
design prole of specialised valves. The RIFT® 200 actuator matches the ow similar to the design of
the valve
EXTRA OPTIONS IN DESIGN (or available with restricons)
BESPOKE BRANDING
Housing cover colours, moulded logo etc.
The RIFT® 200 is designed to have external power permanently applied. The internal
an-condensaon heater is only funconal when external power is applied, without external
power there is no protecon against damage from condensaon. Damage by condensaon is
therefore not covered by the warranty.
Note: (not all speeds are available at all motor power values) PID values will need to be adjusted. Consult
your distributor or the RIFT manufacturers for advice.
ELECTRICAL CONNECTION - ACTUATOR FUNCTION
The RIFT® 200 has the capability to accept any externally applied voltage between the ranges 12-30vDC
(12-26vAC) and 85 to 300v AC 1ph (50/60Hz), or DC. Supply voltages are segregated at the actuator’s
10-pin terminal strip into a low voltage connecon on Pins 8 – 10 (up to 30v maximum) and high voltage
connecons on Pins 1 – 4. (See page 15 for wiring diagram)
Follow the wiring diagram appropriate to your funconal requirement to ensure the correct connecon
of power and control signaling to the RIFT® 200 actuator.
DO NOT connect high voltage supply to the low voltage connecon points on the terminal strip
otherwise irreparable damage will result and damage so caused is not covered by the warranty.
The command signals set to the actuator to control its movement must NEVER allow ANY
external power to be applied to the OPEN and CLOSE contacts AT THE SAME TIME otherwise
irreparable damage will result and damage so caused is not covered by the warranty.
Ensure that each actuator has its own independent over-current protected switch or circuit
breaker ed as close as possible to the actuator and clearly marked that it is the isolator for that
actuator.
Damage to the actuator resulng from excessive power being drawn through the actuator from
inter-connected devices, such as a pump for example, is not covered by the warranty.
You should not rely on the internal earth terminal as the only protecve earth connecon and
should ensure that the actuator has appropriate externally connected grounding protecon.
Use cabling with the correct gauge and insulaon to conform with the relevant local standards
and codes, and use appropriate conduit or cable glands and ensure that they are ed in
accordance with the manufacturers’ instrucons to prevent water ingress via the cable glands.
Damage from water ingress via the cable glands is not covered by the warranty.

14
ELECTRICAL CONNECTION - RECOMMENDED SEQUENCE
The RIFT® 200 has 2 power sources, external power connected via the 10 posion terminal strip, and
internal power provided by the 4 cell lithium ion baery pack. We recommend that the external
connecon be made rst, ensuring compliance with local electrical codes and correct ghtness of the
cable gland around the cable to prevent ingress of water or moisture via the cable gland, followed by
plugging in the internal baery.
The RIFT® 200 has 2 states: sleep, or awake. When shipped from the UK factory, the internal baery
is fully charged and may not be connected. The actuator does not funcon if the baery is not
connected, and plugging in the baery ‘wakes’ the actuator from its ‘sleep’ (or storage) mode. It is
easier therefore to make the external connecon rst.
• Fit the correct cable glands/ conduit to the threaded cable glands (see later secon on
recommended connectors). Note that either M20 or 1/2” NPT are available; ensure you specify
the correct threads for your requirement at order stage.
• 20mm SWA-BS 4567 Cable glands for appropriate SWA Cable size may be directly connected to
the M20 connectors inlets.
• For on-o or failsafe, we recommend either a single mulcore cable (on 10 pin connector
supplied) is used via the le entry and the right entry connected with 5 core cable (onto the 5 pin
connecon block) ed for the command signals.
• If the end of travel conrmaon relays are not being used, then a single 5 core cable (on 10 pin
connector supplied) on the le entry and a plugged right entry is the preferred method.
Note that there are no cable grips, so ensure that the cable glands or connectors are ght around the
cable to not only ensure water ghtness, but to prevent the cables being pulled out of the terminal
strip.
Make the external electrical connecons in accordance with the wiring diagram on the following page,
paying aenon to the warnings at the top of this page.
Connect the 10-way connector on to the circuit board
Plug the internal baery into the connector socket on the underside of the circuit board
Replace the cover and fully and evenly ghten all 6 cover cap screws (M4)
The RIFT® 200 is ready for ’switching on’
Warning: When connecng Live High Voltage via the 10 way Molex connector to the
PCB the terminal pins on the top of the Board will be LIVE only remove the Actuator
Lid to connect to the PCB if correct electrical isolaons have been applied.
HIGH VOLTAGE EXTERNAL POWER SUPPLY CONNECTION
WIRING DIAGRAM - ON OFF FUNCTION FOR 85 -300V AC 1ph EXTERNAL POWER SUPPLY

15
LOW VOLTAGE EXTERNAL POWER SUPPLY CONNECTION
WIRING DIAGRAM - ON OFF FUNCTION FOR 24V AC /1ph OR 12-30V DC EXTERNAL POWER SUPPLY
LOCAL CONTROLS
The RIFT® 200 actuator has three physical external touch pads on the lid (and one internal reset buon
located under the lid) that provide local control funconality. The features these provide simple Local
Control, when used in con- juncon with the 8 highly visible centre LED array are;
• Emergency hand operaon to open or close the actuator.
• Switch between local or remote control, isolate the RIFT® 200
This prevents the actuator from responding to Remote OPEN/CLOSE Commands and ANALOGUE
Signal Control
• When mounng the RIFT® 200 actuator either, or make minor seng adjustments.
(So reset of the electronics, (similar to the Ctrl/Alt/Del) under Basic Sengs opon on the Android App
only “Reset Board Without Changing Sengs” this will re-set the board and an audible tune should be
heard. The physical method is to remove the lid and press the re-set buon on the PCB.
10-way Molex Plug Connector
Pin No Connection Input / Output Pin No Connection Input / Output
190 – 300v AC Power Open Control 6Relay Out (Closed Feedback Position)
290 – 300v AC Power Closed Control 7Relay Out (Neutral Connection)
390 – 300v AC Neutral Connection 80 – 90v AC/DC Power Open Control
490 – 300v AC (PE) Protective Earth 90 – 90v AC/DC Power Closed Control
5Relay Out (Open Feedback Position) 10 0 – 90v AC/DC Neutral Connection
5-way Fixed Connection
10 – 10v Analogue control (Out) 20 – 10v Analogue control (In)
3Common connection for Analogue 420mA Analogue control (In)
520mA Analogue control (Out)

16
RIFT®100Nm—200Nm LID &
PCB
Open Closed
Auto/Manual
Analogue
Input
10 Way Power/Control Connector
Manual Re-Set
Buon
Bluetooth Connected “Flashing Green”
8 x Bi-Colour
LED’s
(Red & Green)
Manual “Flashing Red”
SWITCHING RIFT® 200 ‘ON’ (POWERING UP)
Before the RIFT® 200 can be operated, it must be taken out of sleep/ storage mode and made funconal.
To achieve this:
• Follow the electrical connecon and baery connecon sequence on page 16
• Press the Auto/Man Touch Pad. The RIFT® 200 will illuminate & Flash the LED (Red) and display the
posion of the Actuator with 2 LED’s. The RIFT® 200 is ‘awake’
Displaying in the open posion
Displaying in the closed posion
The RIFT® 200 is now ready to either start funconing as an ON-OFF part-turn electric actuator. It could be
required, in an emergency to be able to move the RIFT® 200 actuator independent of the external
remote control signal. This is achieved with the use of an external touch pads or Android.
Touch Pad & Android App STANDARD/DEFAULT TOUCH PAD
FUNCTION
How to use
AUTO/MAN Used to set the actuator to Local/
Remote control
Touch & Hold (4 Seconds) to acvate
OPEN Sends the actuator in a counter-
clockwise rotaon to open the actuator.
Touch & Hold
CLOSE Sends the actuator in a clockwise
rotaon to close the actuator.
Menu DOWN
OPEN/CLOSE Move the Actuator to the fully opposite
posion (Fully OPEN/Fully CLOSED)
Double Tap OPEN/CLOSE Touch Pads or
the OPEN/CLOSE
Physical Re-Set Remove the Lid (6 x M4 Cap Head
Screws) to access
Press to Re-Set
Soware Re-Set User Interface under Basic Sengs Click to Re-Set
12 O'clock
12 O'clock

17
SWITCHING RIFT® 200 ‘ON’ (CONTINUED)
This is achieved on the RIFT® 200 by a single press & hold of the Auto/Manual Touch Pad unl the Red LED
illuminates & ashes Red (8 O’clock posion) and then touching either the open or close pads will send the
actuator towards that posion whilst the touch pads are engaged or a double tap will complete the move
or move the actuator fully to the opposite posion;
If external power is available and a remote command signal is being received (Auto), the actuator will
respect the remote command signal being applied and if not already in the commanded posion, and
will move to it. If the actuator has been put into local control (Manual – RED Flashing LED illuminated at
the 8 O'clock posion) the local commands override the remote command signal and the actuator will
move to that selected posion whilst the Open/Close Pads are pressed. The actuator will not accept
remote command signals unl the actuator is put back into the remote command mode (Auto – RED
FLASHING LED at the 8 O’clock posion exnguished)
When the actuator is released from local control (Manual) the actuator will revert back to the last or
selected remote command posion or Powered Posion if no command given.
When mains power is unavailable, an internal trickle charged Li-Ion baery, supplied with the actuator,
provides internal power to allow use of the Touch Pads to open or close the actuator relave to the
Pad being pressed. On releasing the Pad, the actuator will stay put, on resumpon of external power
the actuator will remain in local manual control and not move to the remote command posion unl
the Auto/Manual Touch Pad is pressed to release the actuator from this overriding control posion
returning the actuator to normal remote control selected posion.
If it is essenal that the actuator moves to a pre-determined posion upon external power
failure, you must select and congure the RIFT® 200 actuator for ‘FAILSAFE’ funconality.
Auto/Manual Touch Pad selected (RED Flashing LED at the 8 O’clock posion) for EMERGENCY HAND
OPERATION is as follows;
If the actuator is OPEN with an open signal applied, this will have no eect, but pressing the CLOSE Pad it
will start the actuator to rotate in a Clockwise (CW) direcon and the RED LEDs will rotate in the direcon
of movement, and when the CLOSE Pad is released, the actuator will stop in its current posion and two
LED’s will be displayed to show the approximate posion of the actuator. Press the OPEN Pad and the
actuator will move in a Counter Clockwise (CCW) direcon and the LEDs will display Green. If the actuator
is CLOSED with a Close signal applied, this will have no eect, but pressing the OPEN Pad will start the
actuator to rotate in a CCW direcon and the GREEN LEDs will rotate in the direcon of movement, and
when the OPEN Pad is released, the actuator will stop in its current posion and two LED’s will be dis-
played to show the approximate posion of the actuator. Press the Close Pad and the actuator will move
in a CW direcon and the LEDs will display Red.
Start posion Command signal applied LED Status
OPEN CLOSE Rotates CW unl arrives at the Closed
posion or movement is stopped
Closed Posion.
CLOSED OPEN Rotates CCW unl arrives at the Open
posion or movement is stopped
Open Posion.

18
MANUALLY RE-SETTING THE ACTUATOR ON FAILURE TO OPERATE
If the actuator is powered and fails to respond to either an open or closed command the electronics can
be so re-set (similar to a computer via Ctrl/Alt/Del. You will either need to remove the lid will either (6 x
M4 Cap Head Bolts) to access the PCB or via the Android App. The Manual Re-Set Buon (See Page 16) is
located next to the Bluetooth module and close to the Open Touch Capacity Pad The electronics will
re-set and an audible tune will sound. Please note any features that have been set or purchased will not
be lost. This is could be an over torque protecon situaon, the electronics might have stopped working
to self-protect.
OVER-TORQUE INDICATION
The RIFT® 200 has the ability to protect the gears, motors, electronics and baery from exceeding the
maximum safety torque of the actuator. This feature is not only to protect the actuator but also the valve
is ed onto, within its operaonal torque bands. If the maximum torque is exceeded through either
blockage, or trying to exceed the operaonal design the LED’s on the Lid and on the Android App, if
Bluetooth connected, will indicate a cross paern of ashing Orange LED’s.
To resolve this, either select remotely the reverse direcon allowing the blockage to clear the valve, or
via local control, by selecng manual mode RED Flashing LED (at the 8 O’clock posion) move the actua-
tor in the reverse direcon or if unsure of direcon of movement, when over torque occurred. Select the
open direcon rst then close, allowing the blockage me to clear. The RIFT® 200 when reverted back to
remote control will automacally move to the last remote selected posion.
3 WAY BALL VALVES - DEFAULT FLOW
PATTERNS
(Based on actuator and valve orientaon as shown)
Side entry, 90° operaon - Default ow paern
L Port 3 way valves
LED Indicaon
Boom entry, 180° operaon - Default
ow paern
L Port 3 way valves
LED Indicaon

19
3 WAY BALL VALVES - DEFAULT FLOW PATTERNS (CONTINUED)
Side entry, 90° operaon - Default ow paern
T Port 3 way valves - Diverng
LED Indicaon
Side entry, 90° operaon - Default ow paern
T Port 3 way valves - Mixing
LED Indicaon
BLUETOOTH
Sengs can only be accessed by via the Bluetooth User Interface on a Android based device;
• Install RIFT® 200 Android Applicaon from the Googly Play Store.
• On the Android device, pair with the RIFT® 200 , ensure that Bluetooth is on. Add device Idened
by the unique model number on the front label; enter pairing code “1234” when prompted.
• Connect through the app or with device sengs
• Run the program from the RIFT Actuator icon.
• Log on. Only authorised registered users will be able to access and control their purchased actuators
• Select ‘Connect to Actuator’ pair with it if not paired already, this will move the paired Actuator
over to the “Connected List”
• To amend parameters, click either Basic or desired feature as appropriate.
• Click into the parameter box of a seng you wish to amend, type a value or select from a
dropdown, and click ‘Write To Flash’. The new seng is wrien to the RIFT® 200 ash memory and
is available for use immediately. You can test the changes where applicable by selecng using the
relevant buons on the screen of your Bluetooth device (e.g. OPEN) and clicking, or physically
touching the Pad on the RIFT® 200. Please note that some parameter changes are chargeable and
you must purchase features from the Portal to amend such parameters.
• Basic data is available on the Sengs screen of the User Interface, including the number of full
cycles the RIFT® 200 has achieved (open, reach desired working angle, close), and the number of
mes the motor has started for modulang applicaons where the end of travel is rarely reached).
When updang ash memory following a parameter change, take care to only click ‘Write to Flash’, the
new sengs are wrien to ash and a rotang.
BATTERY FAILSAFE FUNCTION (BFS)
This Bluetooth congured opon uses an internal trickle charged industrial Li-Ion baery as an
alternate power source and independent to any external power supply, to set the actuator to a
pre-determined posion should the external power fail the FAILSAFE Feature must be acvated.
These pre-determined posions are:
1) Close on external power failure (Normally Closed or NC)
2) Open on external power failure (Normally Open or NO)
3) Set fail to specic angle on external power failure (opon to enter specic angle is only made
available when this opon is selected)

20
METHOD OF OPERATION:
Whilst external power is available the actuator responds to open and close command signals whilst the
internal Baery Voltage remains above 12.2v, this is to protect the recharge capability of the internal
16.4v lithium ion baery. Should the external power fail, and failsafe is acvated and the internal
baeries set the actuator to the pre-designated posion, if not already in that posion. When the power
is restored before the compleon of the failsafe operaon the RIFT® 200 will restore back to the operaon
posion prior to power loss. For Failsafe and Manual/Local there is no lower voltage limit for the Baery.
MODULATING (PROPORTIONAL CONTROL) FUNCTION
(Electronic Posioning System EPS)
The RIFT® 200 can be Bluetooth congured to select modulang control (see page 9 for using Bluetooth
with the RIFT® 200. For modulang control, check the ‘Modulaon’ Feature in the User ‘Features Sengs’
secon. The RIFT® 200 must also be correctly connected for modulaon as per the wiring diagram below.
Warning When updang ash memory following a parameter change, take care to only click ‘Write to
Flash’
“Restore Defaults” this will restore the RIFT® 200 back to Factory Default Values. All paid for features and
set-up values will be lost and the features will have to be re-applied from Smart Actuator factory or
authorised distribuon centre.
WIRING FOR MODULATING (PROPORTIONAL CONTROL) FUNCTIONALITY
FOR HIGH VOLTAGE (85 -300V AC 1PH) EXTERNAL POWER SUPPLY
FOR LOW VOLTAGE (24V AC/1ph OR 12-30V DC) EXTERNAL POWER SUP-
PLY