Riftek RF096-32/42-80 Series User manual

Certified according to ISO 9001:2008
PIPE INNER DIAMETER
MEASUREMENT MACHINE
22, Logoisky tract, Minsk
220090, Republic of Belarus
tel/fax: [phone]
[e-mail]
www.riftek.com
RF096-32/42-80 Series
User's Manual

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Contents
.............................................................................................................................................31. Safety precautions
.............................................................................................................................................32. CE сompliance
.............................................................................................................................................33. Laser safety
.............................................................................................................................................34. General information
.............................................................................................................................................45. Basic technical data
.............................................................................................................................................46. Example of item designation when ordering
.............................................................................................................................................47. Structure and operational principle
.............................................................................................................................................58. Connection
.............................................................................................................................................59. Network setting
.............................................................................................................................................610. Service program
........................................................................................................................................... 610.1. System requirements
........................................................................................................................................... 610.2. Installation
........................................................................................................................................... 710.3. License activation
........................................................................................................................................... 710.4. Pipe Check ................................................................................................................. 710.4.1. Main window
................................................................................................................. 810.4.2. Calibration ................................................................................................................. 910.4.3. Measurement procedure
................................................................................................................. 1010.4.4. Templates settings
................................................................................................................. 1310.4.5. Log
.............................................................................................................................................1311. Troubleshooting
.............................................................................................................................................1312. Technical support
.............................................................................................................................................1313. Warranty policy
.............................................................................................................................................1414. Distributors

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1. Safety precautions
· Use supplyvoltage and interfaces indicated in the machine specifications.
· In connection/disconnection of cables, the machine power must be switched off.
· Do not use the machine in locations close to powerful light sources.
· To obtain stable results, wait about 20 minutes after the machine activation to
achieve uniform warm-up of the laser sensor.
2. CE сompliance
The machine has been developed for use in industry and meets the requirements of
the following Directives:
· EU directive 2014/30/EU. Electromagnetic compatibility (EMC).
· EU directive 2011/65/EU, “RoHS“ category 9.
3. Laser safety
The laser sensor of the system makes use of a c.w. 660 nm wavelength
semiconductor laser. Maximum output power is 1 mW. The sensor belongs to the 2 laser
safety class. The following warning label is placed on the housing:
The following safety measures should be taken while operating the sensor:
· Do not target laser beam to humans.
· Do not disassemble the sensor.
· Avoid staring into the laser beam.
4. General information
The machine is designed for contactless scanning and geometrical parameters
measurement of inner diameter of pipes, bushes, holes, tubes, and so on.
Field of application: large-scale production.

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5. Basic technical data
Parameter
Value
Diameter measurement range, mm
32...42
Diameter measurement accuracy, µm
±5
Depth of measured hole, mm
Linear translation accuracy, µm
±20
Quantity of measured sections
not limited, programmable
Light source
red semiconductor laser,
660 nm wavelength
Laser sensor output power, mW
<1
Laser safety class
2 (IEC60825-1)
Output interface
Ethernet
Power supply
220 V AC
Environmental resistance
Vibration
20 g / 10…1000 Hz, 6 hours for
each of XYZ axes
Shock
30 g / 6 ms
Permissible ambient light, lx
30000
Relative humidity, %
5-95 (no condensation)
Operating ambient temperature, °С
0…+45
Storage temperature, °С
-20…+70
Housing material
aluminum
Note: machine parameters can be changed for a specific task.
6. Example of item designation when ordering
RF096-Dmin/Dmax-L
Symbol
Description
Dmin/Dmax
ID measurement range, mm.
L
Hole depth, mm.
Example: RF096-32/42-80 – Pipe Inner Diameter Measurement Machine RF096, diameter measurement
range - 32...42 mm, depth of measurement - 80 mm.
7. Structure and operational principle
Operation of the machine is based on the principle of laser scanning of rotating
pipe inner surface by triangulation laser point sensor.
Structure of the machine is shown in Figure 1.
Figure 1.

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where:
1 - measurement module,
2 - controller with the power supply,
3 - foot switch,
4 - personal computer with a service program.
The measurement module structural design is illustrated in Figure 2.
Figure 2.
The measurement module includes a base, on which the rotation mechanism and
the linear movement mechanism are installed. The housing of the measurement module is
equipped with a signal tower (not shown).
The rotation mechanism includes a stepper motor (1), encoder (2), shaft (3) with a
V-block (4). The transmission of rotation from the stepper motor (1) to the shaft (3) is
carried out by means of a belt drive (5). The V-block (4) is intended to install the controlled
pipe (6) and has two plate springs (7), which intended for holding the pipe on the V-block,
and a calibration ring (8). The pipe must be pressed to the thrust plate (14).
The linear movement mechanism includes guide rails (9), carriage (10), stepper
motor (11), end switch (12). The carriage (10) is moved by a ball screw, and carries a laser
triangulation sensor (13).
The machine operates as follows:
The operator installs the controlled pipe (6) into the V-block (4). On the operator's
command, a laser sensor (13) moves into the control zone of the calibration ring (8), and the
V-block (4) is driven to rotate. During rotation, a laser sensor measures the distance to the
surface of the ring in synchronization with the angle of rotation determined by the encoder
(2). Upon completion of one turn of the V-block, a laser sensor moves to the next control
position, and the measurement process is repeated. The number of diameter control
sections along the pipe is defined by the software.
Radial coordinates of the calibration ring surface and controlled pipe are
transmitted to the PC for calculating the required geometric parameters.
8. Connection
Make connections in accordance to block diagram shown in Figure 1. Connect
measurement module to controller by means of two cables (Ethernet and Power supply).
Connect foot switch to controller. Connect controller to PC and to 220 V AC.
9. Network setting
The machine is shipped with the following default network configuration: IP address
of the machine – 192.168.1.3.
Configure your PC's network card in the following address space: 192.168.1.Х.
Connect the machine directly to your PC or through the network switch.

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10. Service program
In order to work with the machine, you need to install the RFClearView software,
and to activate the license.
10.1. System requirements
The main requirements for using RFClearView:
· Operating system Windows 7 and later.
· Video card and video card drivers, which support OpenGL 2.1 and later.
10.2. Installation
Before starting the installation, read the following information.
The RFClearView software comes in two versions – 64 and 32 bits. To determine a
correct version, refer to the System Properties window or to your system administrator.
Setup files for each version exist in two implementations:
· Standalone setup file (RFClearViewSetup_offline.exe) contains a version of
RFClearView on the date of the setup file creation.
· Setup file via the internet (RFClearViewSetup_online.exe) will download and
install the latest version of RFClearView.
Download links of the latest versions:
Windows x64:
https://riftek.com/media/rit/repos/installers/RFClearViewSetup_online_x64.exe
https://riftek.com/media/rit/repos/installers/RFClearViewSetup_offline_x64.exe
Windows x32:
https://riftek.com/media/rit/repos/installers/RFClearViewSetup_online.exe
https://riftek.com/media/rit/repos/installers/RFClearViewSetup_offline.exe
The installation is performed by the specially created installer.
To start the installation, you need to run the setup file
RFClearViewSetup_online.exe/RFClearViewSetup_offline.exe.
When you run the installation, Welcome Window appears:
To continue with the installation, click Next.
Follow the guidelines in dialog boxes of the installer.

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10.3. License activation
In order to activate the license, click in the upper right corner of the program
window, go to the About tab, and click the link with the license type name. The activation
window appears:
Next, enter your email and confirm it, select Confirm license, enter the activation
key, and click Activate.
10.4. Pipe Check
10.4.1. Main window
Run RFClearView, click on the sign located on the upper right corner of the
program window, and select Pipe Check:
The selected program will be highlighted in blue. To hide the Application Mode
panel and to expand Pipe Check on the entire window, click again.

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The main window:
The main window description:
Address
TCP/IP address of the machine. Note: the machine and your PC must be in the one
subnet.
Pipe
Pipe type selection.
Write log
Write log option.
Open log folder
Open the folder with log files.
Noise filter size (%)
10% by default.
Do not change these parameters.
Smooth filter size (%)
30% by default.
Repeat count
Number of intermediate positions for one
position.
Splash delta (µm)
Distance between intermediate positions.
Connect
Connect to the machine.
Start
Start the measurement.
These buttons appear when you
connect to the machine.
Stop
Stop the measurement.
Disconnect
Disconnect from the machine.
Calibrate
Calibrate the machine.
Settings (calibration and templates).
10.4.2. Calibration
Attention!
The machine must be calibrated by using the calibration pipe every time when you switch it on.
To perform the calibration procedure, follow the steps below:
· Insert the calibration pipe into the V-block.
· Go to the main window.
· Select Calibration from a drop-down list:
· Connect to the machine - click Connect.
· Start the calibration process - click Calibrate.
· Wait until the calibration is complete.
Calibration settings can be changed. Click Disconnect, then click on the left
side of the main window, and go to the Calibration tab.
The Calibration tab:

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You can use the default calibration parameters or set them manually(if necessary).
If you have changed the parameter value and did not click Save yet, you can reset
this change by clicking the Reset button.
To restore the default values of all calibration parameters, click Reset to factory
values .The calibration by using the calibration pipe is necessary. Optionally, you can also
calibrate the machine by calibration ring. Options Reset calibration and Calibrate every
time are applied only to the calibration by ring. In case of the calibration error, click Reset
calibration. To calibrate the machine by ring every time before measurement, select the
Calibrate every time option.
To save the changes, click Save.
Click Back to return to the main window.
Note. Do not click Back and Templates before you have saved calibration
settings, because in this case all changes will be reset.
10.4.3. Measurement procedure
Once the system has been calibrated by using the calibration pipe, it's ready to
work. To perform the measurement, follow the steps below:
1. Select the pipe from the Pipe drop-down list (how to create pipe descriptions,
see Par. 10.4.4.).
2. Select the Write log option (if necessary).
3. Click Connect.
4. Insert the pipe into the V-block (the pipe must be pressed to the thrust plate).
5. Click Start (or press the foot switch).
When you click Stop during the measurement process and then click Start again, the
measurement will be repeated from the beginning.
Upon completion of the measurement process, a signal tower blinks green or red
(depending on the final result: green – success, red – fail), and the program displays the
measurement results as shown on the screenshot below:

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Pass - measurement results are within the tolerances.
Fail - measurement results are beyond the tolerances.
The final result is shown below the tables (Result).
Take note that the final result can be Pass or Fail depending on the following:
Minimum diameter
Maximum diameter
Average diameter
Result
Fail
Fail
Fail
Fail
Fail
Fail
Pass
Fail
Fail
Pass
Fail
Fail
Fail
Pass
Pass
Fail
Pass
Fail
Fail
Fail
Pass
Pass
Fail
Pass
Pass
Fail
Pass
Pass
Pass
Pass
Pass
Pass
Next, if you intend to measure pipes of the same type, change the pipe in the V-
block (see step 4), and click Start.
If you want to change the pipe type, it is necessary to disconnect from the device
(click Disconnect), and to follow steps 1-5.
If you want to change settings, it is necessary to disconnect from the device (click
Disconnect), and to click on the left side of the main window.
10.4.4. Templates settings
Click on the left side of the main window.
When there are no saved pipe descriptions in the program, the program prompts to
create one:

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Click Create pipe description, enter the name into the Pipe name field, and click
Ok.
When the pipe description is created, it is necessary to add the measurement
positions and to set tolerances for each of them.
For every pipe you must set at least one measurement position. To add the
measurement position, click Add position.

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Next, it is necessary to set parameters for every position:
· Measurement position: the Position field (mm)
· Tolerances: Minimum, Maximum and Average diameter (mm)
It is necessary to set tolerances (-/+) and a nominal value (the Nominal field) for the selected diameter type (minimum/maximum/average):
To remove the tolerances, you need to click next to the ones you want to
remove.
To add the new tolerances, you need to click .
To remove the position, click in the bottom part of the position area.
When you have set all parameters, click Save to save the pipe description.
Note. Do not click Back and Calibration before you have saved the pipe
description, because in this case all changes will be reset.
If you want to create a new pipe description, click Pipe > Add pipe, enter the name
into the Pipe name field, and click Ok.
>
If you want to remove the pipe description, click Pipe, select one from the list, click
Remove selected, and confirm the action.
>
To pass to another pipe, click Pipe, select one from the list, and click Ok.

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When you have set all parameters and saved the pipe description, click Back to
return to the main window in order to start the measurement.
10.4.5. Log
To save results to the log files (CSV), select the Write log option. To open the log
folder, use the special button:
You can select the Write log option only when the device is not connected in the program.
11. Troubleshooting
Problem
Cause
Solution
You can not connect to the
device in the program
Device is turned off
Make sure that the device is turned on (red
button on the controller).
Power supply
Check the power supply.
Cables
Make sure that all cables are connected
properly.
Subnet conflict
Check network settings. The device and your
PC must be in the one subnet.
Incorrect results
Calibration error
Check calibration parameters. Recalibrate the
machine by using the calibration pipe.
No log files
Program settings
Make sure that the Write log option is
enabled.
12. Technical support
Technical assistance, related to incorrect work of the device and to problems with
the service program, is free. Requests for technical assistance should be addressed to
[e-mail], or by phone [phone].
When contacting technical support, please provide the detailed description of the
problem.
13. Warranty policy
Warranty assurance for the Pipe Inner Diameter Measurement Machine RF096-
32/42-80 Series – 24 months from the date of putting in operation; warranty shelf-life – 12
months.
Warranty repair is not provided in the cases of incorrect connection and mechanical
damage, including opening the housing.

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14. Distributors
AUSTRALIA
Applied Measurement
Australia Pty Ltd
RAILWAY INSTRUMENTS ONLY
Thornton Plaza, Unit 5,
27 Thornton Crescent, Mitcham
VIC 3132, Australia
Tel: [phone]
Fax: [phone]
[e-mail]
.au
www.appliedmeasurement.com.a
u
BENELUX
Altheris B.V.
Vlietweg 17a
2266KALeidschendam
The Netherlands
Tel: [phone]
Fax: [phone]
[e-mail]
www.altheris.com
BULGARIA, HUNGARY
RMT Ltd.
R Zahradni 224
739 21 Paskov, Czech Republic
Tel: [phone]
Fax: [phone]
[e-mail]
www.rmt.cz
BRAZIL
CAPI Controle
e Automaçã o Ltda
Rua Itororó, 121, CEP 13466-240
Americana-SP, Brazil
Tel: [phone]
Fax: [phone]
[e-mail]
www.capicontrole.com.br
CHILE
Verne SpA
Apoquindo 2818, oficina 31,
Las Condes, Santiago, Chile
Tel: [phone]
[e-mail]
[e-mail]
www.verne.cl
CHINA
Zhenshangyou Technologies
Co.,Ltd.
Rm 2205-2210, Zhongyou Hotel
1110 Nanshan Road, Nanshan
District 518054 Shenzhen, China
Tel: [phone]
Fax: [phone]
[e-mail]
www.51sensors.com
CHINA
Shanghai micron-metrology
com., Ltd.
Room 602 unit 4, lane 399,
Mudan road, Pudong New district
Shanghai, China
Tel: [phone]
[e-mail]
www.micron-metrology.cn
CHINA
JRKtech Co., Ltd.
1F, Building 9, 100 Xianlie Rd.,
Guangzhou, China
Tel: [phone]/
[phone]
Fax: + 86 755 85267190
[e-mail]
www.jrktech.com
CZECH REPUBLIC
RMT Ltd.
Zahradni 224
739 21 Paskov, Czech Republic
Tel: [phone]
Fax: [phone]
[e-mail]
www.rmt.cz
FINLAND
TERÄSPYÖRÄ-STEELWHEEL OY
RAILWAY INSTRUMENTS ONLY
Juvan teollisuuskatu 28
FI-02920 ESPOO, Finland
Tel: [phone]
Fax: [phone]
[e-mail]
www.teraspyora.fi
FRANCE
DB Innovation (ALTHERIS
France)
26, avenue de la Mediterranee
34110 Frontignan France
Tel: [phone]
Fax: [phone]
[e-mail]
www.altheris.fr
GERMANY
Disynet GmbH
Breyeller Str. 2
41379, Brueggen
Tel: [phone]
Fax: [phone]
[e-mail]
www.sensoren.de

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GERMANY
BIP-Industrietechnik GmbH
RAILWAY INSTRUMENTS ONLY
Am Elisabethhof 22,
D-14772 Brandenburg
D-41379 Brueggen, Germany
Tel: [phone]
Fax: [phone]
[e-mail]
www.bip-industrietechnik.de
GERMANY
Finger GmbH & Co. KG
OPTICAL MICROMETERS ONLY
Sapelloh 172,
31606 Warmsen, Germany
Tel: [phone]
Fax: [phone]
[e-mail]
www.finger-kg.de
GERMANY
Hylewicz CNC-Technik
SHTRIKH-2 ONLY
Siemensstrasse 13-15,
47608 Geldern, Germany
Tel: [phone]
Fax: [phone]
[e-mail]
www.cnc-step.de
INDIA
Pragathi Solutions
#698, 5th Main, 8th Cross,
HAL 3rd Stage,
New Tippasandra Road,
Bangalore, 560075, India
Tel: [phone]
Tel/fax: [phone]
Mobile: [phone]/
[phone]
[e-mail]
[e-mail]
www.pragathisolutions.in
INDIA
BPI (India)
RAILWAY INSTRUMENTS ONLY
63,Civil Lines, Near Bhagirathi
Colony, Roorkee, 247667, India
Tel: [phone]
Tel: [phone]
[e-mail]
www.bpi-india.in
INDONESIA
PT. DHAYA BASWARA
SANIYASA
Botanic Junction Blok H-9 NO. 7
Mega Kebon Jeruk, Joglo
Jakarta 11640, Indonesia
Tel: + 62 21 29325859
[e-mail]
IRAN
Novin Industrial
Development Grp.
Tel: [phone]
Fax: [phone]
Mobile: [phone]
[e-mail]
www.novinid.com
ISRAEL
Nisso Dekalo Import
Export LTD
1 David Hamelech Street
Herzlia 46661 Israel
Tel: [phone]
Fax: [phone]
[e-mail]
www.fly-supply.net
www.aircraft-partsupply.com
ITALY
FAE s.r.l.
Via Tertulliano, 41
20137 Milano, Italy
Tel: [phone]
Fax: [phone]
[e-mail]
www.fae.it
LATVIA, ESTONIA
SIA "SOLARTEX"
RAILWAY INSTRUMENTS ONLY
Duntes 15a, 5th floor, office B7
Riga, Latvia
Tel.: [phone]
[e-mail]
MALAYSIA
OptoCom InstruVentures
H-49-2, Jalan 5, Cosmoplex
Industrial Park, Bandar Baru
Salak Tinggi, Sepang, Malaysia
Tel: [phone]
Fax: [phone]
[e-mail]
www.optocom.com.my
NORWAY
Salitec AS
PB 468,
N-1327 Lysaker
Tel.: [phone]
Fax: [phone]
[e-mail]
www.salitec.no
PERU
Verne Perú S.A.C.
Las Codornices 104,
Surquillo, Lima, Peru
Tel/fax: [phone]
[e-mail]
www.verne.cl
POLAND
MTL ASCO Sp. z o.o.
RAILWAY INSTRUMENTS ONLY
ul. Wielowiejska 53 44-120
PYSKOWICE (k/ GLIWIC),
Poland
Tel: + 48 32 230 45 70
Fax: + 48 32 332 70 14
[e-mail]
www.ascorail.eu
PORTUGAL
UltraSens
Qt. da Portela, Lt. 22.1, Ap. 152
3030 - 502 Coimbra, Portugal
Phone [phone]
Fax: [phone]
[e-mail]
www.ultrasens.com

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RUSSIA
Sensorika-M LLC
Dmitrovskoye shosse 64-4
127474, Moscow, Russia
Tel: [phone]
Fax: [phone]
[e-mail]
www.sensorika.com
RUSSIA
Diesel-test-Komplekt LLC
620030, Karjernaya St, 16
Ekaterinburg, Russia
Tel/fax: [phone]
Tel/fax: [phone]
[e-mail]
www.d-test.ru
SERBIA, SLOVAKIA
RMT Ltd.
Zahradni 224
739 21 Paskov, Czech Republic
Tel: [phone]
Fax: [phone]
[e-mail]
www.rmt.cz
SOUTH AFRICA
Ratcom Enterprise Pty Ltd
CSIR BUILDING 35, Office 78
Meiring Naude Road, Brummeria
Pretoria, 0084 South Africa
Tel: + 27 12 841 2032
Fax: + 27 86 225 0650
[e-mail]
www.ratcom.co.za
SOUTH KOREA
PROSEN. CO., LTD
M-1001, Songdo techno park IT
center, 32, Songdogwahak-ro,
Yeonsu-gu, Incheon, 21984,
Republic of Korea
Tel: [phone]
Fax: [phone]
[e-mail]
www.prosen.co.kr
SPAIN
Iberfluid Instruments S.A.
C/ Botanica, 122
08908 L'Hospitalet de Llobregat,
Barcelona
Tel: [phone]
Fax: [phone]
[e-mail]
www.iberfluid.com
SWITZERLAND
ID&T GmbH
Gewerbestrasse 12/a
8132 Egg (Zurich), Switzerland
Tel: + 41 44 994 92 32
Fax: + 41 44 994 92 34
[e-mail]
www.idtlaser.com
SWEDEN, DENMARK
BLConsult
Ryssbält 294,
95 291 KALIX, Sweden
Mobile: [phone]
[e-mail]
www.blconsult.se
THAILAND
Advantech Solution Co.,Ltd.
20/170 Motorway Rd.,
Kwang Pravet, Khet Pravet,
Bangkok, Thailand 10250
Tel: [phone]
Fax: [phone]
[e-mail]
www.advantechsolution.com
TURKEY
TEKMA Mühendislik A.S.
Cevizli Mh. M. Kemal Cd.,
Hukukçular Towers,
A-Blok, No: 66-A/39
Kartal – Istanbul
Tel: [phone]
Tel: [phone]
[e-mail]
www.tekma.eu
UKRAINE
KODA
Frunze st 22
61002, Harkov, Ukraine
Tel/fax: [phone]
[e-mail]
www.koda.com.ua
UNITED KINGDOM,
IRELAND
Ixthus Instrumentation Ltd
The Stables, Williams' Barns
Tiffield road, Towcester, Northents
Tel: [phone]
Fax: [phone]
[e-mail]
www.ixthus.co.uk
USA, CANADA, MEXICO
International Electronic
Machines Corporation
RAILWAY INSTRUMENTS ONLY
850 River Street, Troy,
New York, USA
Tel: [phone]
Fax: [phone]
[e-mail]
www.iem.net
USA, CANADA, MEXICO
Acuity Products of Schmitt
Industries, Inc.
2765 NW Nicolai Street
Portland, OR, 97210, USA
Tel: [phone]
Fax: [phone]
[e-mail]
www.acuitylaser.com