SICK Mounting kit 2 User manual

&
Mounting kit 2
MOUNTING INSTRUCTIONS

Mounting instructions
Mounting kit 2
2•SICK AG • Industrial Safety Systems• Deutschland • Al rightsreserved 8 011 148/14-04-05
This document is protected by copyright. The SICK AG company retains this right. Reproducing this document in
whole or part is only permissible within the limits of the statutory regulations of copyright law. Modifying or
abridging the document is impermissible without the express written permission of from the SICK AG company.

Mounting instructions
Mounting kit 2
8 011 148/14-04-05•SICK AG • Industrial Safety Systems• Deutschland • All rightsreserved3
Contents
Contents
1 Product description .....................................................................................................................4
1.1 Scope of delivery............................................................................................................................4
2 Mounting.........................................................................................................................................5
2.1 Required tools and aids ...............................................................................................................5
2.2 Mounting alternatives....................................................................................................................5
2.3 Mounting on the rear of the press crosshead.....................................................................7
2.3.1 Premounting vertical adjusting arms on the left/right ........................................7
2.3.2 Premounting horizontal adjusting arms on the left/right ...................................8
2.3.3 Mounting horizontal adjusting arms at press crossheads................................8
2.3.4 Mounting vertical adjusting arms in the cross adapter......................................9
2.3.5 Applying latching marks..............................................................................................10
2.3.6 Mounting cables............................................................................................................11
2.4 Mounting on the side of the press crosshead .................................................................13

Chapter 1Mounting instructions
Mounting kit 2
4•SICK AG • Industrial Safety Systems• Deutschland • Al rightsreserved 8 011 148/14-04-05
Product description
1Product description
The retaining device for the V 4000 Press Brake sensor (SICK mounting kit 2) consists of
a vertical adjusting arm, an adapter plate with groove for accommodating the sliding nut
(SICK mounting kit 1) and a horizontal adjusting arm that is mounted to the press
crosshead. The retaining device has a rapid adjustment device for the vertical axis and an
adjustment lever in the direction of the press crosshead.
Latching marks can be applied at the vertical adjusting arm in order to track the
V 4000 Press Brake sensor rapidly in case of frequent tool changes.
1.1 Scope of delivery
The SICK mounting kit 2 is supplied in two packages. One package contains all the
components required to mount the retaining device on one side of the press crosshead.
Before carrying out mounting ensure that all the components are included in the delivery.
(For the scope of delivery see Tab. 1).
Component Quantity
Vertical adjusting arm with premounted adapter plate, clamping rail,
scale and clamping rail grid
1
Horizontal adjusting arm with premounted clamping rail for cross adapter 1
Cross adapter 1
Cable protection tube 1 m
Enclosed set 1:
Cover (1x)
Washer for M12 (2x)
Screw M12 x 60 (2x)
Shim (1x)
Screw M8 x 20 (2x)
Screw M8 x 15 (1x)
Cable tie clip with cable tie (2x)
Cable tie for cable protection tube (4x)
1
Enclosed set 2:
Clamping lever (1x)
Spacer ring (1x)
Stop bolt M12 (1x)
1
Note
Tab. 1: Scope of delivery per
package

Mounting instructions Chapter 2
Mounting kit 2
8 011 148/14-04-05•SICK AG • Industrial Safety Systems• Deutschland • All rightsreserved5
Mounting
2Mounting
2.1 Required tools and aids
$Electric drill and drill bit (metal 6.3 mm)
$Open-end wrenches (sizes 14 and 19)
$Hexagon socket screw keys (sizes 4, 6, 10)
$Side cutting pliers
$Thread cutter (M12 or M8 for mounting without horizontal adjusting arm)
2.2 Mounting alternatives
Depending on the nature of the press there are two mounting alternatives.
Mounting on the rear of the press crosshead
The system is mounted to the rear of the press crosshead by means of two adjusting
arms. If this alternative is used, approx. 0.5 m clearance is required at both sides of the
press.
Note
Fig. 1: Mounting on the rear
of the press crosshead

Chapter 2Mounting instructions
Mounting kit 2
6•SICK AG • Industrial Safety Systems• Deutschland • Al rightsreserved 8 011 148/14-04-05
Mounting
Mounting on the side of the press crosshead
If the press crosshead has sufficient depth, mounting on the side of the press crosshead
with one adjusting arm each is possible. This alternative requires little clearance in the
width.
Fig. 2: Mounting on the side
of the press crosshead

Mounting instructions Chapter 2
Mounting kit 2
8 011 148/14-04-05•SICK AG • Industrial Safety Systems• Deutschland • All rightsreserved7
Mounting
2.3 Mounting on the rear of the press crosshead
2.3.1 Premounting vertical adjusting arms on the left/right
The SICK mounting kit 2 is supplied in two packages. One package contains all the
components required to mount the retaining device onto one side of the press crosshead.
The vertical adjusting arm is premounted for the left-hand mounting side. For mounting on
the right-hand side the adjusting arm has to be modified.
Position the adjusting arm (1) so that the scale (2) faces to the front and the cable outlet
opening (7) faces to the rear.
For the right-hand mounting side remove the adapter plate, turn it by 180 and mount it
so that the groove of the adapter plate shows to the right (5, after modification).
For the right-hand mounting side remove the clamping rail and slide it into the opposite
profile groove and mount it (4, after modification).
Mount the adapter plate to the adjusting arm using the screws M8 x 20 (3).
Tighten the screws hand-tight.
Remove the warning sign (6) at both adapter plates.
Do not tighten the screws until after cabling has been completed.
Notes
Fig. 3: Premounting vertical
adjusting arms
Note
Right
Left

Chapter 2Mounting instructions
Mounting kit 2
8•SICK AG • Industrial Safety Systems• Deutschland • Al rightsreserved 8 011 148/14-04-05
Mounting
2.3.2 Premounting horizontal adjusting arms on the left/right
Remove the screws (6).
Place the cross adapter (4) on the adjusting arm (1) so that the hole for the clamping
lever (5) shows to the left at the left-hand adjusting arm and to the right at the right-hand
adjusting arm.
Mount the cross adapter with spring washers and screws in the sliding nuts (2).
Tighten the screws hand-tight so that the cross adapter can still be moved later.
Put the cover (3) on the adjusting arm.
2.3.3 Mounting horizontal adjusting arms at press crossheads
Drilling holes in press crossheads
According to the dimensional drawing, drill holes (10.2 mm in diameter and at least
25 mm in depth) from behind into the press crosshead (1).
Cut a thread M12, min. 20 mm deep.
Blow out the thread hole clean.
Fig. 4: Premounting horizontal
adjusting arms
Fig. 5: Mounting horizontal
adjusting arms at press
crossheads (rear view of
press crossheads)

Mounting instructions Chapter 2
Mounting kit 2
8 011 148/14-04-05•SICK AG • Industrial Safety Systems• Deutschland • All rightsreserved9
Mounting
Mounting horizontal adjusting arms on the press crosshead on the left/right
Slide the shim (1) sideways into the groove.
Push the screws M12 x 60 (3) with washers for M12 (2) through the shim into the holes.
Mount the adjusting arms from the rear to the press crosshead.
Tighten the screws.
2.3.4 Mounting vertical adjusting arms in the cross adapter
Mounting the vertical adjusting arm on the left
Mount the clamping lever (3) to the cross adapter (1).
Screw the stop bolt (5) with a spacer ring (4) into the upper thread of the cross adapter
and tighten with an open-end wrench size 14.
Pull the stop bolt and slide the vertical adjusting arm from below into the cross adapter.
The groove of the adapter plate (2) points away from the press crosshead.
Fig. 6: Mounting horizontal
adjusting arms on the press
crosshead
Fig. 7: Mounting vertical
adjusting arms in the cross
adapter

Chapter 2Mounting instructions
Mounting kit 2
10•SICK AG • Industrial SafetySystems • Deutschland • Al rightsreserved 8 011 148/14-04-05
Mounting
Tighten the clamping lever.
Screw the screw for the upper back-stop M8 x 15 (6) into the vertical adjusting arm.
Mounting the vertical adjusting arm on the right
Carry out mounting as for the left.
2.3.5 Applying latching marks
.
Latching marks can be applied at the vertical adjusting arm in order to track the
V 4000 Press Brake sensor rapidly in case of frequent tool changes. One grid hole (1)
exists.
Drill further holes (Ø 6.3 mm) in accordance with the tool lengths that are often used.
Fig. 8: Applying latching
marks (view of right-hand
side)
Note

Mounting instructions Chapter 2
Mounting kit 2
8 011 148/14-04-05•SICK AG • Industrial Safety Systems• Deutschland • All rightsreserved11
Mounting
2.3.6 Mounting cables
Slide the cable tie clips (2) sideways into the groove of the horizontal adjusting arm (1).
Use the open-end wrench (size 19) to turn the cable tie clips clockwise by 90 .
Remove 3 screws each on the left- and right-hand sides of the adapter plate (3). Loosen
the 4th screw.
Turn the adapter plate by 180 .
On the receiver end insert the cable ends (3 cables) together from above into the
adjusting arm until they project about 40 cm below (adapter plate side).
Cut 30 cm off the cable protection tube.
On the receiver end push the cable protection tube (3) from below over the cable (2)
until the cable protection tube projects 7 cm into the adjusting arm (1).
Fig. 9: Attaching cable tie
clips
Fig. 10: Mounting the cable
projection (shown for the
receiver end)

Chapter 2Mounting instructions
Mounting kit 2
12•SICK AG • Industrial SafetySystems • Deutschland • Al rightsreserved 8 011 148/14-04-05
Mounting
Push the remaining cable protection tube from above over the cables until the cable
protection tube projects 7 cm into the adjusting arm.
Repeat the procedure on the sender end. Insert the cables and attach the cable
protection.
Bend the cable protection tube (2) at both adjusting arms and slide it into the cable
outlet opening (1).
Turn back both adapter plates (3).
Insert the 3 missing screws at each of the adapter plates and tighten all the screws.
Fastening the cable protection tube
Fig. 11: Completing cable
mounting
Fig. 12: Fastening the cable
protection tube (view of
receiver end)

Mounting instructions Chapter 2
Mounting kit 2
8 011 148/14-04-05•SICK AG • Industrial Safety Systems• Deutschland • All rightsreserved13
Mounting
Fasten the cable protection tube (2) on the top using the cable ties (4). Ensure that the
cable tie is positioned in a slot of the cable protection tube.
Insert the cable ties through the cable fastening clips (3) and fasten the cable protection
tube. Ensure that the cable has sufficient movement during vertical adjustment.
2.4 Mounting on the side of the press crosshead
Premounting the vertical adjusting arms on the left/right (see Section 2.3.1 on Page 7).
Screw the clamping lever (5) to the cross adapter (1).
Screw the stop bolt (3) and spacer ring (2) into the centre thread and tighten it.
According to the dimensional drawing, drill holes (6.8 mm in diameter and 20 mm in
depth) sideways into the press crosshead.
Cut a thread M8, min. 15 mm deep.
Blow out the thread hole clean.
Screw the cross adapter to the press crosshead at the left and right by means of
2 cheese head screws (4) (M8 x 15, not included in the scope of delivery) so that the
clamping lever points to the front of the press.
Pull the stop bolt and slide the adjusting arm (6) into the cross adapter. Ensure that you
use the adjusting arm that is suitable for the mounting side.
Mount the cables (see Section 2.3.6 on Page 10).
Fig. 13: Mounting on the side
of the press crosshead (view
of left-hand side)

Contact:
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More representatives and agencies
in all major industrial nations at
www.sick.com
SICK AG • Industrial Safety Systems • Waldkirch • Germany • www.sick.com
8 011 148/14-04-05 • TL/VD • Printed in Germany (04.05) • Subject to change without prior notice • The specified product features and technical data do not represent any guarantee • 02 A4sw int22
02_A4_15gr_sw_int22.qxd 16.03.2005 11:47 Uhr Seite 1