Ringler RA 200 D3,0 IE2 User manual

Ringler GmbH
73550 Waldstetten [Germany] Fax +49 (0)7171-94 888-28 www.ringler-gmbh.de
Fon +49(0)7171-94888-0
Translation of the Original Operating Manual
RA 200 D3,0 / D5,5 / D2x3,0 IE2
GERMANY
2015-12-10
GBR

2/50
Copyright
Copyright by
Ringler GmbH
Robert-Bosch-Straße 4-8
73550 Waldstetten
GERMANY

3/50
1Safety Instructions.................................................................................................................................6
1.1 Terms................................................................................................................................................. 6
1.1.1 Operation....................................................................................................................................... 6
1.1.2 Maintenance .................................................................................................................................. 6
1.1.3 Qualified Staff ................................................................................................................................ 6
1.2 Symbols............................................................................................................................................. 6
1.3 General safety information................................................................................................................. 8
2Delivery, internal transportation, unpacking.......................................................................................9
2.1 Delivery.............................................................................................................................................. 9
2.2 Internal transport................................................................................................................................ 9
2.2.1 Dimensions and weight.................................................................................................................. 9
2.3 Unpacking.......................................................................................................................................... 9
2.4 Packaging material............................................................................................................................ 9
2.5 Storage conditions........................................................................................................................... 10
2.5.1 Information for storage................................................................................................................. 10
3Appliance description..........................................................................................................................11
3.1 Intended Use ................................................................................................................................... 11
3.1.1 Dust class "L"............................................................................................................................... 11
3.1.2 Dust class "M".............................................................................................................................. 11
3.2 Non-Intended Use............................................................................................................................ 12
3.2.1 Dust class "L"............................................................................................................................... 12
3.2.2 Dust class "M".............................................................................................................................. 12
4Layout and function.............................................................................................................................13
4.1 Main dimensions.............................................................................................................................. 13
4.2 Technical data total device RA 200................................................................................................. 13
4.3 Technical Data D3 IE2..................................................................................................................... 13
4.4 Technical Data D2x3 IE2................................................................................................................. 14
4.5 Technical Data D5.5 IE2.................................................................................................................. 14
5Main components.................................................................................................................................15
5.1 Components RA 200 ....................................................................................................................... 15
5.2 Function Description........................................................................................................................ 15
6Initiation.................................................................................................................................................16
6.1 Initial operation ................................................................................................................................ 16
6.2 Connection to the electric mains ..................................................................................................... 16
6.3 Check the following before switching it on:...................................................................................... 17
6.4 Wrong rotating direction................................................................................................................... 17
6.5 Potential equalization conductors.................................................................................................... 17
7Operation...............................................................................................................................................18
7.1 Operation......................................................................................................................................... 18
7.1.1 ON / OFF switch Three-phase current ........................................................................................ 18
7.2 Rotary current switch 5.5 kW (star-delta switch)............................................................................. 18
7.3 Suction process ............................................................................................................................... 18
7.4 Filter cleaning .................................................................................................................................. 20
7.4.1 Manual filter cleaning................................................................................................................... 20
7.5 Empty collection container with PE dust bag................................................................................... 20

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8Troubleshooting and fault elimination...............................................................................................22
8.1 Safety instructions ........................................................................................................................... 22
8.2 Initial fault elimination measures ..................................................................................................... 22
9Maintenance/Repair..............................................................................................................................24
9.1 Maintenance regulations.................................................................................................................. 24
9.2 Maintenance intervals table............................................................................................................. 25
9.3 Cleaning........................................................................................................................................... 25
9.4 Changing the filter cloth for the bag-type filter................................................................................. 26
9.4.1 Work steps for pocket filter change ............................................................................................. 27
9.5 Disassembly of the suction turbine.................................................................................................. 29
9.6 Circuit diagram to motor protection switch D 2x3 kW...................................................................... 30
9.7 Warnings on the suction device....................................................................................................... 31
9.7.1 Warning sign for devices in class "L"........................................................................................... 31
9.7.2 Warning sign for devices in class "M".......................................................................................... 31
9.7.3 Marking: Vacuum cleaner............................................................................................................ 31
9.7.4 Type sign ..................................................................................................................................... 31
9.8 Wear parts list.................................................................................................................................. 32
10 Decommissioning, storage .................................................................................................................33
11 Disposal.................................................................................................................................................34
12 Spare Parts List ....................................................................................................................................35
12.1 Drawing/spare parts list RA 200...................................................................................................... 35
12.1.1 Drawing/spare parts list RA 200.............................................................................................. 35
12.2 Base frame RA 200 ......................................................................................................................... 36
12.2.1 Base frame RA 200 ................................................................................................................. 36
12.3 Spare parts list/drawing RA drive unit D3 kW IE2 PKZM (3401049) .............................................. 37
12.3.1 Spare parts list/drawing RA drive unit D3 kW IE2 PKZM (3401049)....................................... 37
12.4 RA drive unit D 2x3 kW IE2, with PKZM switch (3401046)............................................................. 39
12.4.1 RA drive unit D 2x3 kW IE2, with PKZM switch (3401046)..................................................... 39
12.5 Side channel blowers 3kW IE2 preassembled (2401014)............................................................... 41
12.6 Side channel blowers 3kW IE2 preassembled (2401014)............................................................... 41
12.7 RA drive unit D 5.5 kW IE2 with star-delts switch (3401000).......................................................... 42
12.8 RA drive unit D 5.5 kW IE2 with star-delts switch (3401000).......................................................... 42
12.9 Collecting Container Type RI 332, RA 200 (2101026).................................................................... 44
12.9.1 Spare Parts List Container Type RI 332, RA 200 (2101026) .................................................. 44
12.10 Spare parts list/drawing pocket filter 3.2m², Kat. "L" as / "L" as (2350202/2350115) ................. 45
12.10.1 Spare parts list/drawing pocket filter 3.2m², Kat. "L" as / "L" as (2350202/2350115) ............. 45
12.11 Spacer rake for pocket filter 1.75/3.2/5.2m², (2381000), (2381001), (2381002)......................... 46
12.11.1 Spacer rake for pocket filter 1.75/3.2/5.2m², (2381000), (2381001), (2381002)..................... 46
12.12 Spare Parts List Suction hose DN 50, all Types (2600398-Z).................................................... 47
12.12.1 Spare Parts List Suction hose DN 50, all Types (2600398-Z)................................................ 47
12.13 Spare Parts List Suction hose DN 70, all Types.......................................................................... 48
12.13.1 Spare Parts List Suction hose DN 70, all Types...................................................................... 48
13 Component documentation.................................................................................................................49
13.1 Documentation for side-channel compressor.................................................................................. 49
14 EEC-Declaration of Conformity...........................................................................................................50

Safety Instructions
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Safety Instructions
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1 Safety Instructions
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1.1 Terms
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1.1.1 Operation
includes installation, initiation (placing at disposal for usage), operation (handling, connection,
disconnection, etc.)
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1.1.2 Maintenance
includes control and attendance (inspections, revisions), maintenance and repair (detection of errors
and their elimination).
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1.1.3 Qualified Staff
are employees authorised by the person responsible for the security of the installation to carry out
the operations required in each case and who are able to recognise and avoid possible dangers by
reason of their training, experience and instructions as well as their knowledge of relevant norms,
prescriptions, accident-prevention rules and working conditions.
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1.2 Symbols
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NOTICE
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Denotes information that does not relate to personal injuries.
This information contains additional directions or general hints.
Pos: 1.9 /1 Grundlege nde Sicherheitshin weise/Signalwort-F eld" Vorsicht" @ 0\mo d_126140489817 1_131.docx @ 899 @ @ 1
CAUTION
Pos: 1.10 /1 Grundleg endeSi cherheitshinw eise/Text zu Vorsichtss ymbol @ 0\mod_ 1261475623349_ 131.docx @ 1000 @ @ 1
Dangerous situation, which could result in minor to moderate injury if it is not avoided.
This information must be regarded strictly to avoid damages to the installation or environment!
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WARNING
Pos: 1.12 /1 Grundleg endeSi cherheitshinw eise/Text zu Warns ymbol, Allgemein @ 0\ mod_1261475434 612_131.doc x@ 99 4@ @1
Dangerous situation, which could result in serious injury or death if it is not avoided.
Pos: 1.13 /1 Grundleg endeSi cherheitshinw eise/Signalwort-Fel d" Gefahr" @ 0\mod_126140 4709797_131.doc x@ 887 @ @ 1
DANGER
Pos: 1.14 /1 Grundleg endeSi cherheitshinw eise/Text zu Gefahr ensymbol @ 0\mod _1261477187354_1 31.docx @ 1007 @ @ 1
Dangerous situation, which will definitely result in serious injury or death if it is not avoided.
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Significance of the Operating Manual
This Operating Manual is part of the supplied product.
The Operating Manual remains valid throughout the product's lifetime, provided that no
technical changes are made.
If the product is sold, the Operating Manual must be handed over to the next owner or user.
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This information must be read before first commissioning.
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WARNING - Read the instructions before using the machine
Pos: 1.18 /1 Grundleg endeSi cherheitshinw eise/Hinweis CE-Zeic hen @ 0\mod_1 261407630923_131. docx @ 953 @ @ 1
CE marking
The CE marking means "Communautés Européennes". It is the external symbol which states
that a product fulfils the requirements imposed on the manufacturer by the European

Safety Instructions
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Community.
Pos: 1.19 /1 Grundleg endeSi cherheitshinw eise/Hinweis Sicher heitsschuhe @ 0\mo d_126140651 6446_131.docx @ 925 @ @ 1
Only use with safety shoes (acc. to EN ISO 20345)
Pos: 1.20 /1 Grundleg endeSi cherheitshinw eise/Hinweis Arbeits handschuhe @ 0\ mod_1261407294 655_131.docx @ 932 @ @ 1
Only use with work gloves
Pos: 1.21 /1 Grundleg endeSi cherheitshinw eise/Hinweis Ate mschutz @ 4\mod_13 58754071540_13 1.docx @ 37562 @ @ 1
Respiratory protection (EN 149:2001)
Pos: 1.22 /1 Grundleg endeSi cherheitshinw eise/Hinweis Schutz kleidung benutze n@ 4 \mod_135884 9045279_131.doc x@ 37727 @ @ 1
Use protective clothing (acc. to EN 13982-1)
Pos: 1.23 /1 Grundleg endeSi cherheitshinw eise/Hinweis Schutz brille benutzen @ 4\ mod_13588670 32229_131.doc x@ 37 738 @ @ 1
Use protective glasses (acc. to DIN EN 166 1349-BT)
Pos: 1.24 /1 Grundleg endeSi cherheitshinw eise/Hinweis Netzst ecker ziehen @ 0\m od_126140739 2098_131.docx @ 939 @ @ 1
Before starting work remove the plug from the wall socket!
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Disconnect before starting work
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While operating electrical machines, certain parts of them are inevitable alive dangerously or
under mechanical stress.
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Hand injury warning sign!
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Recycling symbol
This information must be observed in order to preserve the environment!
Pos: 2/ 0 Allgemeines/Seit enumbruch @ 0\ mod_12652720 07940_0.docx @ 2191 @ @ 1

Safety Instructions
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1.3 General safety information
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WARNING
Pos: 3.3/ 1 Grundlegende Sicher heitshinweise/Hinweis ele ktrischeS pannung @ 0\mod_1 261407628039_13 1.docx@ 9 46@ @ 1
While operating electrical machines, certain parts of them are inevitable alive dangerously or
under mechanical stress.
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Due to their electrical and mechanical functional properties, machines can cause severe injuries
and damage to property. This particularly applies in the event of incorrect use, operation or
maintenance, or in the event of unauthorized interventions!
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All electrical work must be performed by a qualified electrician. All mechanical work must be carried
out according to instructions (see Maintenance / Repair). The device may be operated only by
qualified personnel who have read and understood the operating instructions.
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The operator must be provided with information, instructions and training on the materials to be
absorbed, including a secure procedure for removal of the absorbed material, before use.
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All notes and data on the machines must be observed!
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Faultless and safe use of this machine includes correct transport and storage, as well as operation
in accordance with regulations and careful maintenance!
Pos: 3.9 /1 Grundlege nde Sicherheitshin weise/Sicherheitsi nformationen Wec hselstrom-Geräte/Di eses Gerät ist nicht dafür b estimmt....... @ 4\mo d_136128495724 2_131.docx @ 39812 @ @ 1
This device is not intended for being used by persons (including) with limited physical, sensory or
mental skills or lack of experience and/or lack of knowledge except if they are supervised by a
person responsible for their safety or were instructed in how to use the device by this person.
Children should be supervised to ensure that they do not play with the device.
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•Operation of the device is only permitted on underground sloping no more than 10° and with
sufficient load-bearing capacity.
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CAUTION
Pos: 3.12 /1 Grundleg endeSi cherheitshinw eise/Hinweis Sicher heitsschuhe @ 0\mo d_126140651 6446_131.docx @ 925 @ @ 1
Only use with safety shoes (acc. to EN ISO 20345)
Pos: 3.13 /6 Inbetriebnah me/Gliedmaßen hera usziehen @ 6\ mod_1401955740 123_131.docx @ 6048 4@ @ 1
•Do not place any limbs between parts to be joined during assembly of the machine parts. When
moving the parts, pull limbs from tightening spaces in time.
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•Make sure that the power supply cord is not damaged by being run over, crushed, tugged etc..
Stop the industrial vacuum cleaner immediately if necessary!
•The power supply cord must be regularly inspected for signs of damage or ageing!
•Connectors of power supply cords must at least be splash-proof!
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•Starting without a filter or with a damaged filter is not allowed
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The suction device must not be operated if wear is detected on fasteners or mounting brackets.
Please arrange for a service immediately, or send the industrial vacuum cleaner for repair to:
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Ringler GmbH
Abt. Service
Robert-Bosch-Straße 4-8
73550 Waldstetten
Tel: ++49-7171-94888-23
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Delivery, internal transportation, unpacking
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2 Delivery, internal transportation, unpacking
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2.1 Delivery
Unload the scope of delivery on level ground with sufficiently sized industrial trucks.
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2.2 Internal transport
Transport scope of supply to the site of setup secured against movement or tipping with a sufficiently sized
industrial truck.
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2.2.1 Dimensions and weight
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Packaging
Colli 1 Colli 2
L (mm)
800 800
B (mm)
900 900
H (mm)
1700 1700
3kW
5,5kW
2x3kW
Weight with
packaging (kg)
220
259
251
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2.3 Unpacking
Make sure that no components are left in the packaging.
Scope of delivery: -Suction device
-Technical Manual
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2.4 Packaging material
The packaging materials must be disposed of in accordance with the valid legal requirements.
Correct disposal of this product (electrical waste) (applicable in the countries of the European Union
and other European countries with a separate collection system)
The identification on the product and on the associated literature states that it must not be disposed of
along with normal domestic waste at the end of its service life. Please dispose of this device
separately from other waste, in order to prevent damage to the environment or to human health
through uncontrolled waste disposal. Please recycle this device, in order to promote sustainable re-
use of material resources. Private users should contact the dealer from whom they purchased the
product or the competent authorities, in order to find out how they can recycle the device in an
environmentally-
friendly manner. Commercial users should contact their supplier. This product must not be disposed of
along with other commercial waste.
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Recycling symbol
This information must be observed in order to preserve the environment!
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Delivery, internal transportation, unpacking
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2.5 Storage conditions
2.5.1 Information for storage
Should the industrial exhauster not be operated for a longer period of time, so it has to be stored in
dry, dust and vibrationless rooms.
Temperature T: -10…+40°C
Humidity: max. 85%
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Appliance description
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3 Appliance description
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3.1 Intended Use
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NOTICE
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•This plant, which is delivered in assemblies, is designed as a wet and dry vacuum cleaner for
commercial and industrial applications e.g. in hotels, schools, hospitals, factories, shops, offices
and rent transactions. It is particularly suitable for vacuuming up chips, granulate, silt and non-
flammable liquids.
Pos: 6.5 /3 Beschreibung d erM aschine, Verwen dung/Die Maschin e darfn ur betrieben werden, wenn alle Filter richtig eingesetzt und unbesch ädigt sind @ 4\mod_1361 286688952_1 31.docx @ 39834 @ @ 1
The machine may only be operated when all filters installed correctly and undamaged.
Pos: 6.6/ 3 Beschreibung der Maschi ne, Verwendung/Bei Sch aum- oderF lüssigkeitsaus tritts ofort abschalten! @ 0\mod _1269510877136 _131.docx @ 3568 @ @ 1
•Switch off immediately if foam or liquid escapes!
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WARNING
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3.1.1 Dust class "L"
Observe warning sign on the device!
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•The device is suitable for dusts hazardous to health and not flammable with workplace
limit >1mg/m³ according to dust class L (max. permeability <1%) according to DIN EN
60335-2-69 Annex AA:2010.
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3.1.2 Dust class "M"
Observe warning sign on the device!
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Dust class "M" contains dust class "L".
Pos: 6.9.3 /3 Beschreibung der Maschi ne, Verwendung/Ge eignet für trockene, gesundh eitsgefährliche, nicht bren nbareSt äube nach Staubklass eM @ 2\ mod_134440633 1161_131.docx @ 20198 @ @ 1
•The device is suitable for dusts hazardous to health and not flammable with workplace limit
≥0.1mg/m³ according to dust class M (max. permeability <0.1%) according to DIN EN
60335-2-69 Annex AA:2010.
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Appliance description
12/50
Pos: 6.11 /3 Beschreibung der Maschine, V erwendung/Übersc hrift: Nicht besti mmungsgemäße Ver wendung @ 1\mod_ 1335941486446_ 131.docx @ 12040 @ 2 @ 1
3.2 Non-Intended Use
Pos: 6.12 /1 Grundleg endeSi cherheitshinw eise/Signalwort-F eld" Hinweis" @ 0\m od_12614049604 39_131.docx @ 905 @ @ 1
NOTICE
Pos: 6.13 /3 Beschreibung der Maschine, V erwendung/Pers onen- und Sachsc häden, nicht besti mmungsgemäße Ver wendung @ 4\mod_1 361974611424_ 131.docx @ 40732 @ @ 1
For all personal injuries and material damages, which are caused by a not -asdirected-
use, the operator and not the manufacturer of the machine is
responsible for !
Pos: 6.14 /3 Beschreibung der Maschine, V erwendung/Ei nsatzi m Freien nicht gestatt et! @6 \mod_1402 927556366_131.doc x@ 61608 @ @ 1
•May not be used outdoors!
Pos: 6.15 /1 Grundleg endeSi cherheitshinw eise/Signalwort-F eld" Warnung" @ 0\ mod_1261404807 286_131.docx @ 893 @ @ 1
WARNING
Pos: 6.16 /3 Beschreibung der Maschine, V erwendung/Nic htge eignet für brennbare Stä ube @ 4\mod_13 61865721690_ 131.docx @ 40592 @ @ 1
•This device is not suitable for taking up and extracting combustible dusts.
Pos: 6.17 /3 Beschreibung der Maschine, V erwendung/Nic htge eignet für brennbare Flü ssigkeiten @ 4\mo d_13605735191 66_131.docx @ 394 43@ @ 1
•This device is not suitable for taking up and extracting flammable liquids (flammable, highly
flammable, highly flammable hazardous substances according to Directive 67/548/EEC)
(Flash Point under 55°C) as well as mixtures of combustible dusts with flammable liquids.
Pos: 6.18 /3 Beschreibung der Maschine, V erwendung/Nic hti n explosionsgefähr detenR äumen zugel assen! @ 0\mod_1 269511242762_131. docx @ 3587 @ @ 1
•The vacuum cleaner is not approved for operation in potentially explosive areas!
Pos: 6.19 /1 Grundleg endeSi cherheitshinw eise/Signalwort-F eld" Gefahr" @ 0\mo d_126140470979 7_131.docx @ 887 @ @ 1
DANGER
Pos: 6.20 /3 Beschreibung der Maschine, V erwendung/Bei nicht bestim mungsgemäßer Verwe ndung besteht Explosi ons- und Brandgefa hr@ 1 \mod_1335941 594717_131.doc x@ 12048 @ @ 1
•With improper use may cause explosion and fire!
Pos: 6.21.1 /3 Beschreibung der Maschin e,V erwendungÜbersc hrift: Staubklasse "L" @ 2\mod_1 345207106541_131.d ocx@ 2 0618@ 3 @ 1
3.2.1 Dust class "L"
Observe warning sign on the device!
Pos: 6.21.2 /3 Beschrei bung derM aschine, Ver wendungNicht geeig netf ür Staubklasse M und H @ 2\ mod_134520 5305674_131.d ocx @ 20609 @ @ 1
•The device is not suitable for dust class Mand H.
Pos: 6.21.3 /3 Beschrei bung derM aschine, Ver wendung/Nicht geeign et für krebserrege nde Gefahrstoffe ge mäßG efStoffV, TRGS @ 8 \mod_142410011 5484_131.doc x@ 78 470 @ @ 1
•The device is not suitable for carcinogenic hazardous substances purs. to GefStoffV §10,
TRGS 905 or TRGS 906.
Pos: 6.21.4 /3 Beschrei bung derM aschine, Ver wendungNicht geeig netf ür Asbest @ 2\ mod_134484222280 5_131.docx @ 20352 @ @ 1
•The device is not suitable for asbestos pursuant to TRGS 519.
Pos: 6.22.1 /3 Beschreibung der Maschin e,V erwendungÜbersc hrift: Staubklasse "M" @ 2\mod_ 1345207107097_13 1.docx@ 2 0627 @ 3@ 1
3.2.2 Dust class "M"
Observe warning sign on the device!
Pos: 6.22.2 /3 Beschreibung der Maschin e,V erwendungNicht ge eignetf ür Staubklasse H @ 2\mod_13448 40346272_131.doc x@ 2034 3@ @ 1
•The device is not suitable for dust class H.
Pos: 6.22.3 /3 Beschrei bung derM aschine, Ver wendung/Nicht geeign et für krebserrege nde Gefahrstoffe ge mäßG efStoffV, TRGS @ 8 \mod_142410011 5484_131.doc x@ 78 470 @ @ 1
•The device is not suitable for carcinogenic hazardous substances purs. to GefStoffV §10,
TRGS 905 or TRGS 906.
Pos: 6.22.4 /3 Beschrei bung derM aschine, Ver wendungNicht geeig netf ür Asbest @ 2\ mod_134484222280 5_131.docx @ 20352 @ @ 1
•The device is not suitable for asbestos pursuant to TRGS 519.
Pos: 7.1 /4 Aufbau und Funktio n, Technische Date n/Aufbau und Fun ktion@ 0\mod_ 1263203845612_ 131.docx @ 1120 @ 1 @ 1

Layout and function
13/50
4 Layout and function
Pos: 7.2 /4 Aufbau und Funktio n, Technische Da ten/Ringler Industri esauger und Absaug anlageni n stationärer Ausf ührung werden in Baugr uppen @ 1\mod_1 288959622605_ 131.docx @ 6993 @ @ 1
Ringler industrial vacuum cleaners and suction systems designed as stationary models are supplied in
components and assembled on site.
Pos: 7.3 /4 Aufbau und Funktio n, Technische Date n/Überschrift: Haupt maße @ 1\mod _1288959443995_1 31.docx @ 6980 @ 2 @ 1
4.1 Main dimensions
Pos: 7.4 /4 Aufbau und Funktio n, Technische Date n/RA/Zeichnung RA 200 @ 7\mod_ 1408955367221_ 0.docx @ 64642 @ @ 1
Pos: 7.5 /4 Aufbau und Funktio n, Technische Date n/IE2/RA/Technisc heD atenR A 200 IE2 @ 8\ mod_14231226 13270_131.docx @ 77 258 @ 2@ 1
4.2 Technical data total device RA 200
Weight without base frame
D3
D5,5
D2x3
ca. 176Kg
ca. 219Kg
ca. 211Kg
Sound pressure level LpA
Determined to EN 60335-2-69
70dB(A)
69dB(A)
70dB(A)
Uncertainty KpA
2dB(A)
Protective class
I
ambient temperature
-15°C to +40°C
intake temperature medium
max. +40°C
Installation altitude
max. 1000m over NN
Pos: 7.6 /4 Aufbau und Funktio n, Technische Date n/IE2/AntriebeTec hnische Daten D3 IE2 @ 7 \mod_1417004 880972_131.docx @ 7 3285 @ 2 @ 1
4.3 Technical Data D3 IE2
Power
3,0kW
3,45kW
Frequency
50Hz
60Hz
Hedging
16A
16A
Voltage/
power consumption
200-260V / 11,4A Δ
230-290V / 10,8A Δ
350-450V / 6,5A Y
400-500V / 6,2A Y
Pressure
-260 / +270mbar
-240 / +230mbar
Blower Output
315m³/h
375m³/h
Degree of protection
IP 55
of efficiency
IE2-85,5
cosφ 0,82
Pos: 7.7/ 0 Allgemeines/Seite numbruch @ 0\mod_12652 72007940_0.docx @ 2191 @ @ 1

Layout and function
14/50
Pos: 7.8 /4 Aufbau und Funktio n, Technische Date n/IE2/AntriebeTec hnische Daten D2x3, 0 IE2 @ 6\mod_14 02990032699_131.d ocx @ 61719 @ 2 @ 1
4.4 Technical Data D2x3 IE2
Power
6,0kW
6,9kW
Frequency
50Hz
60Hz
Hedging
16A
16A
Voltage/
power consumption
200-260V / 22,8A Δ
230-290V / 21,6A Δ
350-450V / 13,0A Y
400-500V / 12,4A Y
Pressure
-260 / +250mbar
-230 / +220mbar
Blower Output
630m³/h
750m³/h
Degree of protection
IP 55
of efficiency
IE2-85,5
cosφ 0,82
Sound pressure level
63dB(A)
Pos: 7.9 /4 Aufbau und Funktio n, Technische Date n/IE2/AntriebeTec hnische Daten D5,5 IE2 @ 6\mod_14 02985884820_13 1.docx @ 61638 @ 2 @ 1
4.5 Technical Data D5.5 IE2
Output
5.5 kW
6.3kW
Frequency
50Hz
60Hz
Hedging
25A
25A
Voltage/
Power intake
350-450V / 11.1A Δ
400-500V / 11.0A Δ
610-725V / 6.4A Y
690-725V / 6,4A Y
Pressure
-240 / +220mbar
-180 / +170mbar
Air displacement
volume
495m³/h
595m³/h
Protection type
IP 55
Efficiency
IE2-87.0%
cosφ 0.92
Pos: 8.1/ 5 Anlagenbeschrei bung, Bedienungs- und Anz eigeelemente, Betriebs arten/Hauptkompo nenten, Kapitelüberschrift @ 0\ mod_126338734 9738_131.docx @ 1276 @ 1 @ 1

Main components
15/50
5 Main components
Pos: 8.2 /5 Anlagenbesc hreibung, Bedienu ngs- und Anzeigeele mente, Betriebsart en/RA/Überschrift: B estandteile RA 200 @ 7 \mod_140897346 5208_131.docx @ 648 83@ 2 @ 1
5.1 Components RA 200
Pos: 8.3 /5 Anlagenbesc hreibung, Bedienu ngs- und Anzeigeele mente, Betriebsart en/RA/Zeichnung Hau ptbestandteile RA 200 @ 7\mod_ 1408973916545_ 0.docx @ 64896 @ @ 1
Pos: 8.4 /5 Anlagenbesc hreibung, Bedienu ngs- und Anzeigeele mente, Betriebsart en/RA/Tabelle zu Zeic hnung Hauptko mponenten RA 200 @ 7\mo d_140897395178 7_131.docx @ 64908 @ @ 1
A
Base Frame
B
Collecting Container
C
Filter-Shaker
D
Lifiting device
E
Manometer
F
Main switch
G
Drive unit
Pos: 8.5 /5 Anlagenbesc hreibung, Bedienu ngs- und Anzeigeele mente, Betriebsart en/RA/Funktionsbesc hreibung RA 200 @ 7\mod_14090 53727999_131.doc x@ 64938 @ 2 @ 1
5.2 Function Description
The stationary device comprises a drive unit and a frame connected by hose to the filter and collection
container. A turbine in the drive part generates a vacuum. This vacuum sucks in contaminated "raw
air" at the suction socket. Heavy particles drop directly down at the input into the hose connection
because of gravity. Dusts and finer particles are separated at the pocket filter. The dedusted "pure air"
flows through the hood and a hose to the turbine from where it is extracted. At the turbine output, the
air exists into the environment through a muffled outlet channel. The collection container is emptied
via the lifting device.
Pos: 9.1/ 6I nbetriebnahme/Inb etriebnahme, Kapitelü berschrift @ 0\mod_126348 1987997_131.doc x@ 136 2@ 1 @ 1

Initiation
16/50
6 Initiation
Pos: 9.2 /1 Grundlege nde Sicherheitshin weise/Hinweis Sicherh eitsschuhe @ 0\ mod_1261406516 446_131.docx @ 925 @ @ 1
Only use with safety shoes (acc. to EN ISO 20345)
Pos: 9.3 /6I nbetriebnahm e/Haube zentrisc h aufsetzten und Spannring anziehen. Stutzen über Schla uch mit Antriebseinh eit verbin @ 1\mod_13 36456552701_131 .docx @ 12488 @ @ 1
•Apply hood centrically and tighten clamp ring. Connect socket to drive unit via hose and tighten
hose clamps.
Pos: 9.4 /6I nbetriebnahm e/Alle Schlauch- undR ohrleitungs verbindungen herst ellen @ 1\mod_1336 456942153_13 1.docx@ 12512 @ @ 1
•Create all hose and pipe line connections.
Pos: 9.5/ 6I nbetriebnahme/S pänesauger/Sammelb ehälter einsetzen und mit Hebeeinrich tung verriegeln. @ 2\mod_13 48752534022_13 1.docx@ 3 0787@ @ 1
Collection container insert and lock with lifting equipment.
Pos: 9.6 /6I nbetriebnahm e/Gerät nach VDE-V orschrift elektrisc h anschließen und mo ntieren. @ 1\mod_13 36456820375_131.d ocx @ 12504 @ @ 1
•Connect and install device electrically according to VDE-provision.
Pos: 9.7 /6I nbetriebnahm e/Verantwortung B etreiber Installation Sc hutzeinrichtung Tre nnung Anschlussph asen @ 6\mod_ 1401953418877_13 1.docx @ 60458 @ @ 1
•The operator shall be responsible for installation of protective equipment that will recognise a short-
circuit in case of fault and isolate all connection phases.
Pos: 9.8/ 6I nbetriebnahme/Üb erschrift: Erstinbetriebna hme@ 1 \mod_1336455 358905_131.docx @ 12457 @ 2 @ 1
6.1 Initial operation
Pos: 9.9 /1 Grundlege nde Sicherheitshin weise/Signalwort-F eld" Vorsicht" @ 0\mo d_126140489817 1_131.docx @ 899 @ @ 1
CAUTION
Pos: 9.10 /6 Inbetriebnah me/Spänesaug er/Netzanschlussl eitungen überprüfe n@ 0 \mod_1269 349980705_131.doc x@ 3197 @ @ 1
•Make sure that the power supply cord is not damaged by being run over, crushed, tugged etc..
Stop the industrial vacuum cleaner immediately if necessary!
•The power supply cord must be regularly inspected for signs of damage or ageing!
•Connectors of power supply cords must at least be splash-proof!
Pos: 9.11 /6 Inbetriebnah me/Spänesaug er/Die Betriebsbedi ngungen stimmen mit den Schildangab en@ 0 \mod_126935 0197077_131.d ocx @ 3203 @ @ 1
•The operating conditions must match the data on the plate and the supplied documentation, if
applicable.
Pos: 9.12 /6 Inbetriebnah me/Spänesaug er/Die Inbetriebnah me ohne Filter oder einem besc hädigten Filter ist nicht z ulässig @ 0\mod_ 1269350986591_1 31.docx @ 3227 @ @ 1
•Starting without a filter or with a damaged filter is not allowed
Pos: 9.13 /6 Inbetriebnah me/Spänesaug er/Der Industriesauger is t ordnungsgemäß montiert, @ 0\m od_126935120 4934_131.docx @ 323 9 @ @ 1
•The industrial vacuum cleaner must be correctly installed, with all necessary lines and tubes
connected.
Pos: 9.14 /6 Inbetriebnah me/Spänesa uger/Die Kühlluftführ ungist nic ht beeinträchtigt @ 0 \mod_1269351 426579_131.doc x@ 3245 @ @ 1
•The cooling air duct must be fully functional, the cooling effect must also not be impaired by soiling
of the cooling surfaces.
Pos: 9.15 /6 Inbetriebnah me/Spänesa uger/Industriesaug er mit dem an der Antriebseinh eit befindlichen Ein/Au sschalter in Betrieb setze n @ 0\mod_126 9351880561_13 1.docx@ 3281 @ @ 1
Start up the industrial vacuum cleaner with the on/off switch located on the drive unit.
Pos: 9.16 /6 Inbetriebnah me/Anschluss a n dasS tromnetz (Drehstr om)( mobile Geräte) @ 1 \mod_1289830 710106_131.docx @ 7 127 @ 2@ 1
6.2 Connection to the electric mains
•Check that the industrial vacuum cleaner is in correct condition before commissioning.
•Before connecting the industrial vacuum cleaner to the mains, make sure that the voltage specified
on the typeplate matches the supply voltage.
•The industrial vacuum cleaner is set to clockwise rotating field at delivery.
•Connect the device cable plug to a socket installed with correct earthing. The industrial vacuum
cleaner must be switched off!
•Check correct connection between plug and socket.
•Only use industrial vacuum cleaners with mains cables in perfect condition (damaged cables can
cause electric shocks!).
•Regularly check the mains lead for damage, cracks or cable wear.
•Always use the plug to remove the mains lead from the socket (do not use the cable itself).
•When replacing the mains lead, always replace it with a type that matches the original lead.
•The mains lead may only be replaced by the manufacturer or its customer service department, or a
similarly qualified person.
Pos: 9.17 /0Allg emeines/Seit enumbruch @ 0\mod_1265 272007940_0.doc x@ 219 1@ @ 1

Initiation
17/50
Pos: 9.18 /6 Inbetriebnah me/Vor dem Einschal ten prüfen @ 1\mod _1336455105494 _131.docx @ 12450 @ 2 @ 1
6.3 Check the following before switching it on:
Pos: 9.19 /6 Inbetriebnah me/Spänesaug er/AlleFi lter müssen richtig eingesetzt sei n. @ 1\mod_13364 59033816_13 1.docx@ 12528 @ @ 1
•All filters must be inserted correctly.
Pos: 9.20 /6 Inbetriebnah me/Spänesaug er/Der Absaugschlauc h und das Zubehör bzw. dieR ohrleitung müss en korrekt verbunde ns ein. @ 1\mod_1336 459141674_131. docx@ 1253 6 @ @ 1
•The extraction hose and the accessories or pipe lines must be connected correctly.
Pos: 9.21 /6 Inbetriebnah me/Falsche Dre hrichtung Radialgebl äse@ 0\mod_ 127797726101 2_131.docx @ 5735 @ 2 @ 1
6.4 Wrong rotating direction
Drives with radial blowers do not convey the suction air with the full suction power if the rotating
direction is not correct.
If this is the case, the suction system must be switched off immediately. The mains plug must be
removed from the socket and technical specialists must be informed to have the phase conductor
connections in the mains connection line relocated.
The suction system is set to clockwise rotation in the factory.
Pos: 9.22 /6 Inbetriebnah me/Bauart 22/Üb erschrift: Potentialausgleic hsleitungen @ 2\mod_ 1345531146199_13 1.docx @ 20892 @ 2 @ 1
6.5 Potential equalization conductors
Pos: 9.23 /6 Inbetriebnah me/Bauart 22/Text z u Warnsymbol, Potenti alausgleichsleitu ngen prüfen @ 0\ mod_1262875164 082_131.docx @ 1100 @ @ 1
Before commissioning, always check that the potential equalization
conductors (earthing conductors) are connected!
Pos: 10.1.1 /7 Betrieb, Bedienung/ Betrieb, Bedienung, Kapit elüberschrift @ 0\mod _1263539997200 _131.docx @ 1414 @ 1 @ 1

Operation
18/50
7 Operation
Pos: 10.1.2 /7 Betrieb, Be dienung/Betrieb, Ü berschrift 1.1 @ 0\mod_ 12635442637 02_131.docx @ 1432 @ 2 @ 1
7.1 Operation
Pos: 10.1.3 /1 Grundlegend eSich erheitshinweise/Sig nalwort-Feld "Vorsicht" @ 0\m od_1261404898171 _131.docx @ 899@ @ 1
CAUTION
Pos: 10.1.4 /7 Betrieb, Be dienung/Gerät nur mit aktivierten Festst ellbremsen aktivi eren@ 6\mod _1401971694391_1 31.docx @ 60511 @ @ 1
•Only operate the device with the parking brakes activated.
•Only move the device at walking speed. Act with care. In case of sloping paths, bring in a second
person to help.
Pos: 10.1.5 /7 Betrieb, Bedienung Überschrift: EIN / AUS Schalt erDre hstrom @ 1\mod_1289 982526820_131.doc x@ 7 170 @ 3@ 1
7.1.1 ON / OFF switch Three-phase current
Pos: 10.1.6 /7 Betrieb, Be dienung0=Motor aus ,1=M otor ein @ 1\m od_12899839269 64_131.docx @ 7182 @ @ 1
0 = Motor "OFF"
1 = Motor "ON"
Pos: 10.1.7 /7 Betrieb, Be dienung/alte Mod uleSkizze: EIN / AUS Schalter Dr ehstrom @ 1\mo d_12899827590 50_0.docx @ 7176 @ @ 1
Pos: 10.2 /7 Betrieb, Be dienung/RA/Skizze: Schalter RA 200/ 220 5,5 kW (Stern- Dreiec kschalter) @ 5\ mod_136370296509 7_131.docx @ 42570 @ 2 @ 1
7.2 Rotary current switch 5.5 kW (star-delta switch)
Pos: 10.3.1 /7 Betrieb, Be dienung/Spänesaug er/Überschrift A bsaugvorgang @ 0\ mod_1269355638 357_131.docx @ 3324 @ 2 @ 1
7.3 Suction process
Pos: 10.3.2 /1 Grundleg ende Sicherheitshin weise/Signal wort-Feld "Hinweis" @ 0\ mod_1261404960 439_131.doc x@ 90 5 @ @ 1
NOTICE
Pos: 10.3.3 /7 Betrieb, Be dienung/Spänesaug er/Beim Saugen vo nFl üssigkeiten nur halb einta uchen, um genügen d Luft mitzuförder n@ 0 \mod_1269355 003866_131.doc x@ 3312 @ @ 1
•When vacuuming up liquids only immerse halfway, so that sufficient air is absorbed
Pos: 10.3.4 /7 Betrieb, Be dienung/Spänesaug er/Beim Saugen vo n Stäuben nur halb eintauch en, umg enügend Luft mitzufördern @ 4 \mod_1358320 668235_131.docx @ 3 7423 @ @ 1
•When vacuuming up dust only immerse halfway, so that sufficient air is absorbed
Pos: 10.3.5 /6 Inbetri ebnahme/Spänesa uger/Gewünschte A bsaugdüse in Stec kkonus amH andgriff des Absa ugschlauches ei nsetzen. @ 0\ mod_126935156296 7_131.docx @ 3251 @ @ 1
•Insert desired suction nozzle into the plug-in cone on the handle of the suction tube.
Pos: 10.3.6 /7 Betrieb, Be dienung/Spänesaug er/Skizze Saugdüse f alsch-richtig @ 0\ mod_126935611 3020_0.doc x@ 3336 @ @ 1

Operation
19/50
Pos: 10.3.7 /7 Betrieb, Be dienung/Spänesaug er/Düse nicht mit derg anzen Fläche a ufsetzen @ 0\mod_1 269355889461_13 1.docx @ 3330 @ @ 1
Do not immerse the entire area of the nozzle!
Hold the nozzle diagonally to the suction surface,
so that both air and liquid are absorbed
Pos: 10.4 /0Allg emeines/Seit enumbruch @ 0\mod_1265 272007940_0.doc x@ 219 1@ @ 1

Operation
20/50
Pos: 10.5.1 /7 Betrieb, Be dienung/Überschrift Fi lterabreinigung @ 2 \mod_1337326 637205_131.doc x@ 13380 @ 2 @ 1
7.4 Filter cleaning
Pos: 10.5.2 /7 Betrieb, Be dienung/Überschrift M anuelle Filterabr einigung @ 2\mod _1337326667859 _131.docx @ 13387 @ 3 @ 1
7.4.1 Manual filter cleaning
Pos: 10.5.3 /1 Grundlegend eSich erheitshinweise/Sig nalwort-Feld "Vorsicht" @ 0\m od_1261404898171 _131.docx @ 899@ @ 1
CAUTION
Pos: 10.5.4 /7 Betrieb, Be dienung/Nach Absc halten der Saugturbin eF einstaubtasche nfilterd urch vor- und z urückbewegen des He bels@ 2\mod_13 37326762584_ 131.docx @ 13401 @ @ 1
•After deactivation of the extraction turbine, clean the fine dust pocket filter
by manual filter cleaning by shaking movement of the hand shaker grip.
Pos: 10.5.5 /7 Betrieb, Be dienung/Anlage im Da uerbetrieb eingesetzt muss ein Abreinig ungszeitpunkt festegel egt werden @ 2 \mod_1337327 368592_131.docx @ 134 08@ @ 1
•If the plant is operating permanently a certain point of time for cleaning
has to be fixed by the operating staff and the fine dust pocket filter has to
be cleaned.
Pos: 10.5.6 /7 Betrieb, Bedienung/N achlaufzeit der Turbin e,d arf derRüt telvorgang erst ca. 1-2 min nach de mAb schalten @ 2\mod_133732771 7412_131.docx @ 13415 @ @ 1
•Because of the slowing-down time of the turbine, the vibration process
must only be started 1-2min after turn off.
Pos: 10.5.7 /7 Betrieb, Be dienung/Warten Sie ca . 30sec., bevor Sie das Gerät wieder in Gang setz en @ 2\mod_133 7328413779_1 31.docx @ 13436 @ @ 1
•Wait approx. 30sec. for the dust to settle, before restarting the device.
Pos: 10.6.1 /7 Betrieb, Be dienung/Sonder-Z ubehör/Übersc hrift:S ammelbehält er mit PE-Staubsac ke ntleeren @ 5\mod_136 3942997804_13 1.docx @ 43060 @ 2 @ 1
7.5 Empty collection container with PE dust bag
Pos: 10.6.2 /1 Grundleg ende Sicherheitshin weise/Signalwort- Feld "Warnung" @ 0\mod_1261 404807286_131.doc x@ 893 @ @ 1
WARNING
Pos: 10.6.3 /1 Grundleg ende Sicherheitshin weise/Hinweis Vor B eginn der Arbeiten freis chalten @ 4\mod_13 62652119939_ 131.docx @ 41545 @ @ 1
Disconnect before starting work
Pos: 10.6.4 /1 Grundleg ende Sicherheitshin weise/Hinweis Arbeits handschuhe, Wart ungs-und Ser vicearbeiten @ 0\mod _1269595688871 _131.docx @ 3760 @ @ 1
Suitable work gloves must always be worn when carrying out maintenance and service tasks,
in order to prevent injuries and soiling with contaminated substances
Pos: 10.6.5 /1 Grundleg ende Sicherheitshin weise/Hinweis Ate mschutz @ 4\mod_1 358754071540 _131.docx @ 37562 @ @ 1
Respiratory protection (EN 149:2001)
Pos: 10.6.6 /1 Grundleg ende Sicherheitshin weise/Hinweis Schu tzbrille benutzen @ 4\ mod_13588670 32229_131.docx @ 37 738 @ @ 1
Use protective glasses (acc. to DIN EN 166 1349-BT)
Pos: 10.6.7 /1 Grundleg ende Sicherheitshin weise/Hinweis Schu tzkleidung benutzen @ 4 \mod_1358 849045279_131.d ocx @ 37727 @ @ 1
Use protective clothing (acc. to EN 13982-1)
Pos: 10.6.8 /1 Grundleg ende Sicherheitshin weise/Text zu Warns ymbol, PSA Schutz ausrüstung, PE-Sta ubsack @ 2\mod_134 6072747858_1 31.docx @ 21295 @ @ 1
These work processes may only be carried out in compliance with the valid legal requirements and by
trained specialized personnel with appropriate protective gear. Make sure that no dust is raised during these
work processes. Wear protective mask P3. The disposal of the PE dust bag may only be carried out by
trained personnel, in accordance with the valid regulations.
Pos: 10.6.9 /0 Allgemein es/Seitenu mbruch@ 0\mod_1 265272007940_0. docx @ 2191 @ @ 1
This manual suits for next models
2
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