Ringler RI 080 W2G Operation manual

Ringler GmbH
Robert-Bosch-Straße 4–8 Fon [phone] [email protected]
73550 Waldstetten [Germany] Fax [phone] www.ringler-gmbh.de
Fon [phone]
Translation of the Original Operating Manual
RI 080 W2G / W2E


GERMANY
2015-12-10
GBR

2/43
Copyright
Copyright by
Ringler GmbH
Robert-Bosch-Straße 4-8
73550 Waldstetten
GERMANY

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1Safety Instructions.................................................................................................................................6
1.1 Terms................................................................................................................................................. 6
1.1.1 Operation....................................................................................................................................... 6
1.1.2 Maintenance .................................................................................................................................. 6
1.1.3 Qualified Staff ................................................................................................................................ 6
1.2 Symbols............................................................................................................................................. 6
1.3 General safety information................................................................................................................. 8
2Delivery, internal transportation, unpacking.......................................................................................9
2.1 Delivery.............................................................................................................................................. 9
2.2 Internal transport................................................................................................................................ 9
2.2.1 Dimensions and weight.................................................................................................................. 9
2.3 Unpacking.......................................................................................................................................... 9
2.4 Packaging material............................................................................................................................ 9
2.5 Storage conditions........................................................................................................................... 10
2.5.1 Information for storage................................................................................................................. 10
3Appliance description..........................................................................................................................11
3.1 Intended Use ................................................................................................................................... 11
3.1.1 Dust class "L"............................................................................................................................... 11
3.2 Non-Intended Use............................................................................................................................ 11
3.2.1 Dust class "L"............................................................................................................................... 11
4Layout and function.............................................................................................................................12
4.1 Main dimensions.............................................................................................................................. 12
4.2 Technical Data RI 080 ..................................................................................................................... 12
4.3 Technical Data................................................................................................................................. 12
5Main components.................................................................................................................................13
5.1 RI 80-W components....................................................................................................................... 13
5.2 Functional description of the chip suction plant............................................................................... 14
6Initiation.................................................................................................................................................15
6.1 Initial operation of the chip............................................................................................................... 15
7Operation...............................................................................................................................................16
7.1 Operation......................................................................................................................................... 16
7.1.1 Two-stage switch......................................................................................................................... 16
7.2 Suction process ............................................................................................................................... 16
7.3 Emptying the collecting tank............................................................................................................ 17
7.3.1 Preparations for emptying the collecting tank.............................................................................. 17
7.3.2 Manual drainage Type RI 80 ....................................................................................................... 17
7.3.3 Emptying liquids........................................................................................................................... 17
7.4 Level indicator on control pipe (ENG-003026) ................................................................................ 17
7.5 Handling notes................................................................................................................................. 18
7.5.1 Suction insert with baffle plate..................................................................................................... 18
7.5.2 Suction insert with baffle plate and perforated basket................................................................. 18
8Troubleshooting and fault elimination...............................................................................................19
8.1 Safety instructions ........................................................................................................................... 19
8.2 Initial fault elimination measures ..................................................................................................... 19
9Maintenance/Repair..............................................................................................................................20

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9.1 Maintenance regulations.................................................................................................................. 20
9.2 Maintenance intervals table............................................................................................................. 21
9.3 Cleaning........................................................................................................................................... 21
9.4 Disassembly of the suction turbine.................................................................................................. 22
9.4.1 Changing the carbon brushes...................................................................................................... 22
9.5 Disassembly of the bag-type filter ................................................................................................... 23
9.6 Circuit diagram for AC drive units.................................................................................................... 24
9.6.1 Circuit diagram for W1G / W1E / W1E-N / W1E-T, single-motor version.................................. 24
9.6.2 Circuit diagram for W2G / W2G-N / W2G-T / W2E, twin-motor version..................................... 24
9.7 Warnings on the suction device....................................................................................................... 25
9.7.1 Warning sign for devices in class "L"........................................................................................... 25
9.7.2 Type sign ..................................................................................................................................... 25
9.8 Wear parts list.................................................................................................................................. 26
10 Decommissioning, storage .................................................................................................................27
11 Disposal.................................................................................................................................................28
12 Spare Parts List ....................................................................................................................................29
12.1 Industrial suction unit type RI 080-W............................................................................................... 29
12.1.1 Industrial suction unit type RI 080-W....................................................................................... 29
12.2 Exploded Drive unit W2G / W2E (3400228-X-ZB)........................................................................... 30
12.2.1 Parts list Drive unit W2G / W2E (3400228-X-ZB)................................................................... 31
12.3 Exploded fan EKO 86/2.................................................................................................................. 32
12.3.1 Parts list fan EKO 86/2 ............................................................................................................ 32
12.4 Exploded fan EKO 87/3.................................................................................................................. 33
12.4.1 Parts list fan EKO 87/3 ............................................................................................................ 33
12.5 Exploded two-stage switch with cable set W2G / W2E / W3G........................................................ 34
12.6 Exploded two-stage switch with cable set W2G / W2E / W3G........................................................ 34
12.7 List of spare parts/drawings of collecting tank type RI 080 (2101022)............................................ 35
12.7.1 List of spare parts/drawings of collecting tank type RI 080 (2101022).................................... 35
12.8 Collecting tank type RI 080 V2A (2101019) .................................................................................... 36
12.8.1 List of spare parts for collecting tank type RI 080 V2A (2101019) .......................................... 36
12.9 Emptying hose for div. types (2601004-X-Z)................................................................................... 37
12.9.1 Spare parts list Emptying hose for div. types (2601004-X-Z)................................................. 37
12.10 Spare Parts List Suction hose DN 40, all Types (2600484-Z).................................................... 38
12.10.1 Spare Parts List Suction hose DN 40, all Types (2600484-Z)................................................ 38
12.11 Spare Parts List Suction hose DN 50, all Types (2600398-Z).................................................... 39
12.11.1 Spare Parts List Suction hose DN 50, all Types (2600398-Z)................................................ 39
12.12 Spare parts list float insert for container ø517 (2700178-Z)........................................................ 40
12.12.1 Spare parts list float insert for container ø517 (2700178-Z).................................................... 40
12.13 Spare parts list, baffle plate, float insert, perforated basket for container ø517 (6701000 ......... 41
12.13.1 Spare parts list, baffle plate, float insert, perforated basket for container ø517 (6701000) .... 41
12.14 Possible combinations of different inserts for the swarf extractor ø517...................................... 41
12.15 Accessories List........................................................................................................................... 42
13 EEC-Declaration of Conformity...........................................................................................................43

Safety Instructions
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Safety Instructions
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1 Safety Instructions
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1.1 Terms
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1.1.1 Operation
includes installation, initiation (placing at disposal for usage), operation (handling, connection,
disconnection, etc.)
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1.1.2 Maintenance
includes control and attendance (inspections, revisions), maintenance and repair (detection of errors
and their elimination).
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1.1.3 Qualified Staff
are employees authorised by the person responsible for the security of the installation to carry out
the operations required in each case and who are able to recognise and avoid possible dangers by
reason of their training, experience and instructions as well as their knowledge of relevant norms,
prescriptions, accident-prevention rules and working conditions.
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1.2 Symbols
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NOTICE
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Denotes information that does not relate to personal injuries.
This information contains additional directions or general hints.
Pos: 1.9 /1 Grundlegend e Sicherheitshin weise/Signalwort-F eld" Vorsicht" @ 0\mo d_126140489817 1_131.docx @ 899 @ @1
CAUTION
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Dangerous situation, which could result in minor to moderate injury if it is not avoided.
This information must be regarded strictly to avoid damages to the installation or environment!
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WARNING
Pos: 1.12 /1 Grundlegen deSi cherheitshinweis e/Text zu Warns ymbol, Allgemein @ 0\ mod_12614754346 12_131.doc x@ 994 @ @1
Dangerous situation, which could result in serious injury or death if it is not avoided.
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DANGER
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Dangerous situation, which will definitely result in serious injury or death if it is not avoided.
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Significance of the Operating Manual
This Operating Manual is part of the supplied product.
The Operating Manual remains valid throughout the product's lifetime, provided that no
technical changes are made.
If the product is sold, the Operating Manual must be handed over to the next owner or user.
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This information must be read before first commissioning.
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WARNING - Read the instructions before using the machine
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CE marking
The CE marking means "Communautés Européennes". It is the external symbol which states
that a product fulfils the requirements imposed on the manufacturer by the European

Safety Instructions
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Community.
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Only use with safety shoes (acc. to EN ISO 20345)
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Only use with work gloves
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Respiratory protection (EN 149:2001)
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Use protective clothing (acc. to EN 13982-1)
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Use protective glasses (acc. to DIN EN 166 1349-BT)
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Before starting work remove the plug from the wall socket!
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Disconnect before starting work
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While operating electrical machines, certain parts of them are inevitable alive dangerously or
under mechanical stress.
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Hand injury warning sign!
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Recycling symbol
This information must be observed in order to preserve the environment!
Pos: 2/ 0 Allgemeines/Seit enumbruch @ 0\ mod_12652720 07940_0.docx @ 2191 @ @ 1

Safety Instructions
8/43
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1.3 General safety information
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WARNING
Pos: 3.3/ 1 Grundlegende Sicher heitshinweise/Hinweis ele ktrischeS pannung @ 0\mod_12 61407628039_13 1.docx@ 9 46@ @ 1
While operating electrical machines, certain parts of them are inevitable alive dangerously or
under mechanical stress.
Pos: 3.4 /1 Grundlegend e Sicherheitshin weise/Sicherheitsinfor mationen Wechsels trom-Geräte/A ufgrund ihrer funktion ellb edingten elektrisc hen @ 0\mod_12695 04589175_131. docx@ 3480@ @1
Due to their electrical and mechanical functional properties, machines can cause severe injuries
and damage to property. This particularly applies in the event of incorrect use, operation or
maintenance, or in the event of unauthorized interventions!
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All electrical work must be performed by a qualified electrician. All mechanical work must be carried
out according to instructions (see Maintenance / Repair). The device may be operated only by
qualified personnel who have read and understood the operating instructions.
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The operator must be provided with information, instructions and training on the materials to be
absorbed, including a secure procedure for removal of the absorbed material, before use.
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All notes and data on the machines must be observed!
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Faultless and safe use of this machine includes correct transport and storage, as well as operation
in accordance with regulations and careful maintenance!
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This device is not intended for being used by persons (including) with limited physical, sensory or
mental skills or lack of experience and/or lack of knowledge except if they are supervised by a
person responsible for their safety or were instructed in how to use the device by this person.
Children should be supervised to ensure that they do not play with the device.
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•Operation of the device is only permitted on underground sloping no more than 10° and with
sufficient load-bearing capacity.
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CAUTION
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Only use with safety shoes (acc. to EN ISO 20345)
Pos: 3.13 /6 Inbetriebnah me/Gliedmaßen hera usziehen @ 6\ mod_1401955740 123_131.docx @ 6048 4@ @ 1
•Do not place any limbs between parts to be joined during assembly of the machine parts. When
moving the parts, pull limbs from tightening spaces in time.
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•Make sure that the power supply cord is not damaged by being run over, crushed, tugged etc..
Stop the industrial vacuum cleaner immediately if necessary!
•The power supply cord must be regularly inspected for signs of damage or ageing!
•Connectors of power supply cords must at least be splash-proof!
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•Starting without a filter or with a damaged filter is not allowed
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The suction device must not be operated if wear is detected on fasteners or mounting brackets.
Please arrange for a service immediately, or send the industrial vacuum cleaner for repair to:
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Ringler GmbH
Abt. Service
Robert-Bosch-Straße 4-8
73550 Waldstetten
Tel: ++49-7171-94888-23
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Delivery, internal transportation, unpacking
9/43
2 Delivery, internal transportation, unpacking
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2.1 Delivery
Unload the scope of delivery on level ground with sufficiently sized industrial trucks.
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2.2 Internal transport
Transport scope of supply to the site of setup secured against movement or tipping with a sufficiently sized
industrial truck.
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2.2.1 Dimensions and weight
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Packing
L (mm)
910
B (mm)
830
H (mm)
1600
Weight incl. packing
(kg)
90
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2.3 Unpacking
Make sure that no components are left in the packaging.
Scope of delivery: -Suction device
-Technical Manual
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2.4 Packaging material
The packaging materials must be disposed of in accordance with the valid legal requirements.
Correct disposal of this product (electrical waste) (applicable in the countries of the European Union
and other European countries with a separate collection system)
The identification on the product and on the associated literature states that it must not be disposed of
along with normal domestic waste at the end of its service life. Please dispose of this device
separately from other waste, in order to prevent damage to the environment or to human health
through uncontrolled waste disposal. Please recycle this device, in order to promote sustainable re-
use of material resources. Private users should contact the dealer from whom they purchased the
product or the competent authorities, in order to find out how they can recycle the device in an
environmentally-
friendly manner. Commercial users should contact their supplier. This product must not be disposed of
along with other commercial waste.
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Recycling symbol
This information must be observed in order to preserve the environment!
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Delivery, internal transportation, unpacking
10/43
2.5 Storage conditions
2.5.1 Information for storage
Should the industrial exhauster not be operated for a longer period of time, so it has to be stored in
dry, dust and vibrationless rooms.
Temperature T: -10…+40°C
Humidity: max. 85%
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Appliance description
11/43
3 Appliance description
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3.1 Intended Use
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NOTICE
Pos: 6.4 /3 Beschreibung d erM aschine, Verwend ung/Gerät, das in b etriebsbereitem Zustan d ausgeliefert (Nass für mobileGeräte) @ 4 \mod_1360571 564880_131.doc x@ 3 9432 @ @ 1
•This device, which has been delivered ready for operation, is designed as a wet and dry vacuum
cleaner for commercial and industrial applications e.g. in hotels, schools, hospitals, factories,
shops, offices and rent transactions. It is particularly suitable for vacuuming up chips, granulate, silt
and non-flammable liquids.
Pos: 6.5/ 3 Beschreibung der Maschi ne, Verwendung/Bei Sc haum- oderFl üssigkeitsaus tritts ofort abschalten! @ 0\mod _1269510877136 _131.docx @ 3568 @ @1
•Switch off immediately if foam or liquid escapes!
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The machine may only be operated when all filters installed correctly and undamaged.
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3.1.1 Dust class "L"
Observe warning sign on the device!
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•The device is suitable for dusts hazardous to health and not flammable with workplace
limit >1mg/m³ according to dust class L (max. permeability <1%) according to DIN EN
60335-2-69 Annex AA:2010.
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3.2 Non-Intended Use
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NOTICE
Pos: 6.10 /3 Beschreibung der Maschine, V erwendung/Pers onen- und Sachsc häden, nichtbesti mmungsgemäße Ver wendung @ 4\mod_1 36197461142 4_131.docx @ 40732 @ @1
For all personal injuries and material damages, which are caused by a not -asdirected-
use, the operator and not the manufacturer of the machine is
responsible for !
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•May not be used outdoors!
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WARNING
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•This device is not suitable for taking up and extracting combustible dusts.
Pos: 6.14 /3 Beschreibung der Maschine, V erwendung/Nic htge eignet für brennbare Flü ssigkeiten @ 4\m od_136057351 9166_131.docx @ 394 43@ @ 1
•This device is not suitable for taking up and extracting flammable liquids (flammable, highly
flammable, highly flammable hazardous substances according to Directive 67/548/EEC)
(Flash Point under 55°C) as well as mixtures of combustible dusts with flammable liquids.
Pos: 6.15 /3 Beschreibung der Maschine, V erwendung/Nic hti n explosionsgefähr detenR äumen zugel assen! @ 0\mod_1 269511242762_131. docx @ 3587 @ @1
•The vacuum cleaner is not approved for operation in potentially explosive areas!
Pos: 6.16 /1 Grundlegen deSi cherheitshinw eise/Signalwort-Fel d" Gefahr" @ 0\mo d_126140470979 7_131.docx @ 887 @ @1
DANGER
Pos: 6.17 /3 Beschreibung der Maschine, V erwendung/Bei nich t bestimmungsge mäßer Verwendung b esteht Explosions- u ndBr andgefahr @ 1\ mod_133594159471 7_131.docx @ 12048 @ @ 1
•With improper use may cause explosion and fire!
Pos: 6.18.1 /3 Beschreibung der Maschin e,V erwendungÜbersc hrift:St aubklasse "L" @ 2\mod_1345 207106541_131.d ocx@ 2 0618@ 3 @ 1
3.2.1 Dust class "L"
Observe warning sign on the device!
Pos: 6.18.2 /3 Beschrei bung derM aschine, Ver wendungNicht geeig netf ür Staubklasse M und H @ 2\ mod_134520 5305674_131.d ocx @ 20609 @ @1
•The device is not suitable for dust class Mand H.
Pos: 6.18.3 /3 Beschrei bung derM aschine, Ver wendung/Nicht geeign et für krebserrege nde Gefahrstoffe ge mäßG efStoffV, TRGS @ 8 \mod_142410011 5484_131.doc x@ 784 70@ @ 1
•The device is not suitable for carcinogenic hazardous substances purs. to GefStoffV §10,
TRGS 905 or TRGS 906.
Pos: 6.18.4 /3 Beschrei bung derM aschine, Ver wendungNicht ge eignetf ür Asbest @ 2\ mod_134484222280 5_131.docx @ 20352 @ @ 1
•The device is not suitable for asbestos pursuant to TRGS 519.
Pos: 7.1 /4 Aufbau und Funktio n, Technische Date n/Aufbau und Fun ktion@ 0\mod_1263203845612_ 131.docx @ 1120 @ 1 @ 1

Layout and function
12/43
4 Layout and function
Pos: 7.2 /4 Aufbau und Funktio n, Technische Date n/Überschrift: Hauptm aße@ 1\mod_1288959443 995_131.docx @ 6980 @ 2@ 1
4.1 Main dimensions
Pos: 7.3 /4 Aufbau und Funktio n, Technische Date n/Ringler Industries auger und fahrbare Entst auber werden in b etriebsbereitem Zust and ausgeliefert. @ 1\ mod_128895952415 9_131.docx @ 6987 @ @ 1
Ringler industrial vacuum cleaners and mobile dust collectors are delivered in operational condition
Pos: 7.4 /4 Aufbau und Funktio n, Technische Date n/RI/Zeichnung RI 0 80H auptmaße @ 1\mo d_130856904405 4_0.docx @ 8364 @ @1
Pos: 7.5 /4 Aufbau und Funktio n, Technische Date n/RI/neue Technisc heDa ten/Technisch eD aten RI 080 @ 8\mod_ 1424944090758_ 131.docx @ 81091 @ 2 @ 1
4.2 Technical Data RI 080
Motor
W2E
W2G
Weight
51kg
50kg
Sound pressure level LpA
according IEC 60704-2-1
72dB(A)
71dB(A)
Uncertainty KpA
2dB(A)
2dB(A)
Protection class
I
Ambient temperature
-15°C to +40°C
Intake temperature medium
max. +40°C
Installation altitude
max. 1000m over NN
Pos: 7.6 /4 Aufbau und Funktio n, Technische Date n/RI/neue Technisc heDa ten/Technisch eD aten W2E/W2G @ 8\ mod_14241804 04385_131.docx @ 78 671 @ 2@ 1
4.3 Technical Data
W2E
W2G
Output
2,6kW
2,0kW
Frequency
50Hz
50Hz
Hedging
16A
16A
Voltage/
Power intake
220-240V / 11,8A
220-240V / 9,0A
Pressure
23kPa/230mbar
22kPa/220mbar
Air displacement
volume
430m³/h
360m³/h
Protection type
IPX 4
IPX 4
Pos: 8.1/ 5 Anlagenbeschrei bung, Bedienungs- und Anz eigeelemente, Betriebsart en/Hauptkompo nenten, Kapitelüberschrift @ 0\ mod_126338734 9738_131.docx @ 1276 @ 1 @ 1

Main components
13/43
5 Main components
Pos: 8.2/ 5 Anlagenbeschrei bung, Bedienungs- und Anz eigeelemente, Betriebsart en/RI/Überschrift: Best andteileR I 80-W @ 1\mod_ 1308574600539_13 1.docx@ 8 371 @ 2 @ 1
5.1 RI 80-W components
Pos: 8.3 /5 Anlagenbesc hreibung, Bedienu ngs- und Anzeigeele mente, Betriebsart en/RI/Zeichnung Haup tbestandteile RI 08 0@ 3 \mod_1350467 725123_0.docx @ 319 36@ @ 1
Pos: 8.4 /5 Anlagenbesc hreibung, Bedienu ngs- und Anzeigeele mente, Betriebsart en/RI/Tabelle zu Zeichn ungH auptkomp onentenR I 080 @ 3\mod_13 50537672012_1 31.docx @ 32072 @ @ 1
A
ON / OFF switch
B
Drive unit
C
Rotatable clamping lever
D
Baffle plate
E
Sliding handle
F
Level control and discharge tube
G
Collecting tank
H
-
I
Roller support at the collecting tank
J
Perforated basket, special accessory
K
Mechanical float insert, special accessory
L
Nozzle
M
Suction tube
Pos: 8.5/ 5 Anlagenbeschreib ung,B edienungs- und Anzeigeel emente, Betriebsarten/RI/F unktions Beschreibung Sp änesauger @ 0\mod_1269 525916722_131.doc x@ 3 652@ 2 @ 1

Main components
14/43
5.2 Functional description of the chip suction plant
A vacuum is generated in the collecting tank by means of suction turbines in the drive unit. The raw air
is sucked in through the nozzle and the suction tube. Coarser particles fall out of the air current into
the collecting tank or perforated basket. The baffle plate prevents damage to the bag-type filter on the
drive unit. Smaller particles and dust are collected on the surface of the filter material as they pass
through the bag-type filter. The resulting clean air is blown back into the work area via the suction
turbines and the sound-damping exhaust air tube.
The cooling air for the suction turbines is drawn into the air intakes on the hood and flows along the
motor. This heated air is discharged back into the work area again through various air gaps on the
hood.
Pos: 9.1/ 6In betriebnahme/Inb etriebnahme, Kapitelübersc hrift @ 0\mod_126348 1987997_131.doc x@ 136 2@ 1 @ 1

Initiation
15/43
6 Initiation
Pos: 9.2 /1 Grundlegend e Sicherheitshin weise/Hinweis Sich erheitsschuhe @ 0\mod _1261406516446 _131.docx @ 925 @ @1
Only use with safety shoes (acc. to EN ISO 20345)
Pos: 9.3/ 6In betriebnahme/S pänesauger/Überschrif t:Ersti nbetriebnahme @ 0\mo d_126934923363 1_131.docx @ 3176 @ 2@ 1
6.1 Initial operation of the chip
Pos: 9.4 /1 Grundlegend e Sicherheitshin weise/Signalwort-F eld" Vorsicht" @ 0\mo d_126140489817 1_131.docx @ 899 @ @1
CAUTION
Pos: 9.5/ 6In betriebnahme/S pänesauger/Dieser Ringler Ind ustriesauger darf nur mit Sicherh eitsschuhen bedient werden @ 0\mod _1269350891518_1 31.docx @ 3221 @ @ 1
This Ringler industrial vacuum cleaner may only be operated when wearing safety shoes
Pos: 9.6 /6I nbetriebnahm e/Spänesauger/N etzanschlussleit ungen überprüfen @ 0\ mod_12693499 80705_131.docx @ 3 197 @ @1
•Make sure that the power supply cord is not damaged by being run over, crushed, tugged etc..
Stop the industrial vacuum cleaner immediately if necessary!
•The power supply cord must be regularly inspected for signs of damage or ageing!
•Connectors of power supply cords must at least be splash-proof!
Pos: 9.7 /6I nbetriebnahm e/Verantwortung Betr eiber Installation Sc hutzeinrichtung Tre nnung Anschlussph asen @ 6\mod_ 1401953418877_13 1.docx @ 60458 @ @ 1
•The operator shall be responsible for installation of protective equipment that will recognise a short-
circuit in case of fault and isolate all connection phases.
Pos: 9.8/ 6I nbetriebnahme/S pänesauger/Die ma x.Sic herungsstromstär kedarf 16 Anicht ü berschreiten. @ 2\ mod_134615371839 0_131.docx @ 21458 @ @1
The max. fuse current of the supply cable must not exceed 16 A slow-blow.
Pos: 9.9 /6I nbetriebnahm e/Spänesauger/Di e Betriebsbedingu ngens timmen mit den Schild angaben @ 0\ mod_1269350197 077_131.docx @ 3203 @ @ 1
•The operating conditions must match the data on the plate and the supplied documentation, if
applicable.
Pos: 9.10 /6 Inbetriebnah me/Spänesauger/Z weimotorige Ausf ührungen dürfen nur betri eben werden @ 0\ mod_12693504266 34_131.doc x@ 3215 @ @ 1
Twin-motor versions may only be operated with both suction turbines are switched on.
Pos: 9.11 /6 Inbetriebnah me/Spänesauger/B ei der Entleerung d esRi ngler Industriesaugers mitdem Kran oder @ 0\mod_1269350343296_ 131.docx @ 3209 @ @1
Standing in the work area is forbidden when emptying the Ringler industrial vacuum cleaner by
means of crane or stacker truck!
Pos: 9.12 /6 Inbetriebnah me/Spänesauger/Di e Inbetriebnahm e ohneF ilter oder einem besc hädigten Filter ist nicht zuläs sig @ 0\mod_ 1269350986591_13 1.docx @ 3227 @ @1
•Starting without a filter or with a damaged filter is not allowed
Pos: 9.13 /1 Grundlegen deSi cherheitshinweis e/Signalwort-Fel d"H inweis" @ 0\mod _12614049604 39_131.docx @ 905 @ @ 1
NOTICE
Pos: 9.14 /6 Inbetriebnah me/Spänesauger/D er Industriesauger is t ordnungsgem äß montiert, @ 0\mod_1 269351204934_1 31.docx @ 3239 @ @ 1
•The industrial vacuum cleaner must be correctly installed, with all necessary lines and tubes
connected.
Pos: 9.15 /6 Inbetriebnah me/Spänesauger/Di e Kühlluftführung ist nic ht beeinträc htigt@ 0 \mod_1269351 426579_131.doc x@ 3 245 @ @1
•The cooling air duct must be fully functional, the cooling effect must also not be impaired by soiling
of the cooling surfaces.
Pos: 9.16 /6 Inbetriebnah me/Spänesauger/K ontrollieren, ob Prallbl ech undeven t. Siebkorb richtig eing elegtsi nd. @ 0\mod_12 69351613267_13 1.docx @ 3257 @ @1
Check that baffle plate and perforated basket, if applicable, are correctly inserted.
Pos: 9.17 /6 Inbetriebnah me/Spänesauger/G ewünschte Abs augdüsei n Steckkonus a mH andgriff des Absa ugschlauches einsetzen. @ 0\mod _1269351562967 _131.docx @ 3251 @ @1
•Insert desired suction nozzle into the plug-in cone on the handle of the suction tube.
Pos: 9.18 /6 Inbetriebnah me/Spänesauger/Z entrischen Sitz der A ntriebseinheit auf B ehälter kontrollieren. @0\mod_12 69351676324_131.d ocx @ 3263 @ @1
•Check that the drive unit is centrally located on the tank.
Pos: 9.19 /6 Inbetriebnah me/Spänesauger/A ntriebseinheit d urch1 80-Grad Dreh ung der Klemmgriffe verrieg eln. @ 0\mod_1 269351748189_131. docx @ 3269 @ @1
Lock the drive unit by turning the clamping levers 180 degrees.
Pos: 9.20 /6 Inbetriebnah me/Spänesauger/N etzstecker einstec ken @ 3\mod_13 53317852290_13 1.docx @ 34512 @ @1
Put in power plug
Pos: 9.21 /6 Inbetriebnah me/Spänesa uger/Industriesaug er mit dem an der Antriebsein heit befindlichen Ein/Au sschalter in Betrieb setze n @ 0\mod_126 9351880561_131. docx@ 3281@ @1
Start up the industrial vacuum cleaner with the on/off switch located on the drive unit.
Pos: 10.1 /7 Betrieb, Bedienung/ Betrieb, Bedienung, Kapitel überschrift @ 0\mod_12 63539997200_13 1.docx@ 1414@ 1 @ 1

Operation
16/43
7 Operation
Pos: 10.2 /7 Betrieb, Bedie nung/Betrieb, Übersc hrift 1.1 @ 0\mod_ 1263544263702_ 131.docx @ 1432 @ 2 @ 1
7.1 Operation
Pos: 10.3 /1 Grundlegen deSi cherheitshin weise/Signalwort-Fel d" Vorsicht" @ 0\m od_12614048981 71_131.docx @ 899 @ @ 1
CAUTION
Pos: 10.4 /7 Betrieb, Bedie nungGerät nur mit akti viertenF eststellbrems ena ktivieren @ 6\m od_140197169 4391_131.docx @ 605 11@ @ 1
•Only operate the device with the parking brakes activated.
•Only move the device at walking speed. Act with care. In case of sloping paths, bring in a second
person to help.
Pos: 10.5 /7 Betrieb, Bedie nung/Spänesa uger/Zwei-Stufen Sc halter Wechselstrom (W 2G/W2E) @ 0\ mod_126935306727 1_131.docx @ 3299 @ 3 @ 1
7.1.1 Two-stage switch
0= Motors off 1= Motor 1 on 2= Motors 1 and 2 on
Pos: 10.6 /6 Inbetriebnah me/Spänesauger/Z weimotorige Ausf ührungen dürfen nur betri eben werden @ 0\ mod_12693504266 34_131.doc x@ 3215 @ @ 1
Twin-motor versions may only be operated with both suction turbines are switched on.
Pos: 10.7.1 /7 Betrieb, Be dienung/Spänesaug erÜberschrift Absa ugvorgang @ 0\ mod_126935563835 7_131.docx @ 3324 @ 2 @ 1
7.2 Suction process
Pos: 10.7.2 /1 Grundleg ende Sicherheits hinweise/Signalw ort-Feld "Hinweis" @ 0\m od_12614049604 39_131.doc x@ 905 @ @ 1
NOTICE
Pos: 10.7.3 /7 Betrieb, Be dienung/Spänesaug erBeim Saugen von Flüs sigkeiten nur halb einta uchen, um genügend Luf t mitzufördern @ 0\m od_12693550038 66_131.docx @ 3312 @ @ 1
•When vacuuming up liquids only immerse halfway, so that sufficient air is absorbed
Pos: 10.7.4 /6 Inbetrieb nahme/Spänesa ugerGewünschte Absa ugdüse in Steckkon us amH andgriff des Absaugsc hlauches einsetzen. @ 0\mo d_126935156296 7_131.docx @ 3251 @ @1
•Insert desired suction nozzle into the plug-in cone on the handle of the suction tube.
Pos: 10.7.5 /7 Betrieb, Be dienung/Spänesaug erSkizze Saugdüs e falsch-richtig @ 0\ mod_1269356113 020_0.docx @ 3336 @ @ 1
Pos: 10.7.6 /7 Betrieb, Be dienung/Spänesaug erDüse nicht mit der ganz enF läche aufsetzen @ 0\ mod_1269355 889461_131.doc x @3 330 @ @1
Do not immerse the entire area of the nozzle!
Hold the nozzle diagonally to the suction surface,
so that both air and liquid are absorbed
Pos: 10.8 /0Allg emeines/Seit enumbruch @ 0\mod_1265 272007940_0.doc x@ 219 1@ @1

Operation
17/43
Pos: 10.9.1 /7 Betrieb, Be dienung/Spänesaug er/Überschrift: Entl eeren des Sammelbe hälters @ 0\mod_ 126935807060 5_131.docx @ 3348 @ 2 @ 1
7.3 Emptying the collecting tank
Pos: 10.9.2 /1 Grundlegende Sich erheitshinweise/Sig nalwort-Feld "Vorsicht" @ 0\m od_1261404898171_ 131.docx @ 899@ @ 1
CAUTION
Pos: 10.9.3 /7 Betrieb, Be dienung/Spänesaug er/Vor dem Abneh men der Antriebseinheit, d enM otor ausschalten undden Netzst ecker ziehen! @ 0\ mod_126935819876 6_131.docx @ 3354 @ @ 1
Before removing the drive unit, switch off the motor and remove the mains plug!
Pos: 10.9.4 /1 Grundleg endeSic herheitshin weise/Hinweis Netzst ecker ziehen @ 0\m od_12614073920 98_131.doc x@ 939 @ @ 1
Before starting work remove the plug from the wall socket!
Pos: 10.9.5 /7 Betrieb, Bedienung/ Spänesauger/Vorb ereitungen zur Entleerung des S ammelbehälters (RI 20/ RI 30/ RI 80/ RI 100) @ 3\mo d_1351072884122_ 131.docx @ 32548 @ 3 @ 1
7.3.1 Preparations for emptying the collecting tank
Lock swivel casters
Remove suction tube
Remove drive unit
Remove baffle plate from collecting tank
Remove perforated basket from collecting tank and empty
Pos: 10.9.6 /7 Betrieb, Be dienung/Spänesaug er/Handentleer ung Typ RI 80 @ 1\mod_1 308582487704_1 31.docx @ 8406 @ 3 @ 1
7.3.2 Manual drainage Type RI 80
In type RI 080, drainage is usually executed via the perforated basket.
If the complete container needs to be tipped, take hold of it by the handles and by the roller
support, and tip out contents.
Pos: 10.9.7 /7 Betrieb, Bedienung/ Spänesauger/Entl eerung vonFl üssigkeiten RI 20/ RI 30/ RI 80/ RI 100 @ 3\mo d_135107260003 4_131.docx @ 32537 @ 3 @ 1
7.3.3 Emptying liquids
Remove perforated basket manually.
Drain liquids by means of the level control and discharge tube!
Pos: 10.9.8 /7 Betrieb, Be dienung/Spänesaug er/Skizze Entleersc hlauch @ 0\mod_ 1269502210155 _0.docx @ 3458 @ @1
Pos: 10.9.9 /7 Betrieb, Be dienung/Spänesaug er/Füllstandsanz eige am Kontrollschla uch@ 0\mod_126944637680 1_131.docx @ 3426 @ 2 @ 1
7.4 Level indicator on control pipe (ENG-003026)
Label: Max. liquid filling level
Pos: 10.10 /0 Allgemein es/Seitenumbruch @ 0\ mod_126527 2007940_0.docx @ 21 91 @ @ 1

Operation
18/43
Pos: 10.11 /7 Betrieb, Bedi enung/Spänes auger/Überschrift: Ha ndhabungshinweis e @ 0\mod_1269 499438343_131.doc x@ 3452@ 2 @ 1
7.5 Handling notes
Pos: 10.12/ 7 Betrieb, Bedienung/S pänesauger/Absaugei nsatz mit Prallblech @ 3\mod_1 350558377241_131 .docx @ 32193@ 3 @ 1
7.5.1 Suction insert with baffle plate
for materials such as wet chips, liquids, sludge, granulate and small quantities of dust.
Position of the baffle plate (A)
Pos: 10.13 /7 Betrieb, Bedi enung/Spänes auger/Absaugeinsatz mi t Prallblech und Sieb korb @ 3\mod_1350 559913378_13 1.docx@ 32292@ 3 @ 1
7.5.2 Suction insert with baffle plate and perforated basket
for materials such as small quantities of wet chips and liquids
A = Baffle plate
B = Perforated basket
C = Position of small baffle plate in relation to baffle plate
The small baffle plate must fit closely! Reposition on the tube if necessary.
Pos: 11.1 /8 Störungssuc heu nd Störungsbesei tigung/Störungssu che und Störungsbes eitigung @ 0\mo d_1263801277821_ 131.docx @ 1480 @ 1 @ 1

Troubleshooting and fault elimination
19/43
8 Troubleshooting and fault elimination
Pos: 11.2 /1 Grundlegen deSi cherheitshinweis e/Sicherheitsi nformationen Wechs elstrom-Geräte/Ü berschrift: Sicherheits hinweise @ 0\ mod_126959483607 1_131.docx @ 3742 @ 2 @ 1
8.1 Safety instructions
Pos: 11.3 /1 Grundlegen deSi cherheitshinweis e/Signalwort-Fel d" Warnung" @ 0\ mod_1261404807 286_131.docx @ 893 @ @ 1
WARNING
Pos: 11.4 /1 Grundlegen deSi cherheitshinweis e/Hinweis Netzst ecker ziehen @ 0\mo d_1261407392098 _131.docx @ 939 @ @ 1
Before starting work remove the plug from the wall socket!
Pos: 11.5 /8 Störungssuc heu nd Störungsbesei tigung/Sollten sc hädliche Substanze n entweichen, Maschi nea usschalten, Raum lüf ten bzw. verlassen. @ 2 \mod_1348551 330162_131.doc x@ 3 0232@ @ 1
If harmful substances escape due to a defect (eg filter defect), the machinery must be switched off
immediately and the room has to be aired or leave!
Pos: 11.6 /1 Grundlegen deSi cherheitshinweis e/Sicherheitsi nformationen Wechselstr om-Geräte/ vor Beginn jeder Arbeit.... frei zuschalten@ 0\ mod_12695945 59993_131.doc x@ 3730 @ @1
•Before starting any work on the industrial vacuum cleaner, but particularly before opening covers of
live or moving parts, the industrial vacuum cleaner or system must be correctly disconnected from
the mains and the drive unit must have stopped
Pos: 11.7 /1 Grundlegen deSi cherheitshinweis e/Sicherheitsi nformationen Wechs elstrom-Geräte/Di e nachstehend gen annten Maßnahme n dürfen erst dann zurückg enommen werden @ 0\ mod_1269594747 884_131.docx @ 373 6 @ @ 1
•The measures specified below may only be withdrawn when the industrial vacuum cleaner is
completely reassembled and the maintenance is concluded.
Pos: 11.8 /1 Grundlegen deSi cherheitshinweis e/Sicherheitsi nformationen Wechselstr om-Geräte/Di e üblichen Sicher heitsregeln lauten hier beiz. B. nach VDE 0105 @ 0\ mod_126959491405 9_131.docx @ 374 8 @ @ 1
•The usual safety regulations are, for example, in accordance with VDE 0105:
–Disconnect from mains
–Provide a safeguard to prevent unintentional restarting
–Check that the equipment is not live
–Cover or shield adjacent live parts.
Pos: 11.9 /8 Störungssuc heu nd Störungsbesei tigung/Erste Maßna hmenz ur Störungsb eseitigung @ 0\m od_1263802336933 _131.docx @ 1492 @ 2 @ 1
8.2 Initial fault elimination measures
Pos: 11.10 /8 Störungss uche und Störungsbes eitigung/Text vorT abelle der aufgeführten St örungen @ 0\ mod_126380264634 0_131.docx @ 1504 @ @ 1
könne All the errors mentioned in the table below may be eliminated by yourself. In case of major problems
or other failures please contact the customer service of Ringler immediately.
Tel. ++49-(0)7171-94888-0
Perform maintenance tasks in accordance with the description in the Maintenance/Servicing chapter
Pos: 11.11 /8 Störungss uche und Störungsbes eitigung/RI/Tab elle Störungen Spänes auger Wechselstr om( W2G/W2E) @ 0\ mod_1269591451 932_131.docx @ 3710 @ @ 1
Fault
Possible cause
Elimination
Reduced
suction capacity
Suction tube or nozzle blocked
Suction tube leaking
Suction tube incorrectly positioned in
the suction nozzle
Collecting tank full
Bag-type filter soiled
Seal between drive unit and collecting
tank defective
Twin-motor version is only set to
switch stage 1
A suction turbine is defective
Eliminate obstruction
Replace tube
Insert tube correctly
Empty collecting tank
Clean or replace filter
Clean or replace seal
Set to stage 2
Replacement of suction
turbine by qualified
electrician
Suction motor
not running
correctly
Carbon brushes worn
Inspection by qualified
electrician
Fuses trip
Socket defective
Switch defective
Motor defective
Inspection by qualified
electrician
Pos: 12.1 /9 Wartung/I nstandsetzung/Wart ung/Instandsetz ung, Kapitelübersc hrift @ 0\mod_12638 08011795_131.doc x@ 1516@ 1 @ 1

Maintenance/Repair
20/43
9 Maintenance/Repair
Pos: 12.2 /9 Wartung/I nstandsetzung/Üb erschrift: Wartungs vorschriften @ 0\mod _12695963360 46_131.docx @ 3767 @ 2 @ 1
9.1 Maintenance regulations
Pos: 12.3 /1 Grundlegen deSi cherheitshinweis e/Signalwort-Fel d"H inweis" @ 0\mod _12614049604 39_131.docx @ 905 @ @ 1
NOTICE
Pos: 12.4 /1 Grundlegen deSi cherheitshin weise/Hinweis Arbeits handschuhe, Wart ungs-und Servicear beiten @ 0\mod_12 69595688871_13 1.docx @ 3760 @ @1
Suitable work gloves must always be worn when carrying out maintenance and service tasks,
in order to prevent injuries and soiling with contaminated substances
Pos: 12.5 /1 Grundlegen deSi cherheitshinweis e/Hinweis Netzst ecker ziehen @ 0\mo d_1261407392098 _131.docx @ 939 @ @ 1
Before starting work remove the plug from the wall socket!
Pos: 12.6 /1 Grundlegen deSi cherheitshin weise/Hinweis Ate mschutz @ 4\mod_13 58754071540_13 1.docx @ 37562 @ @ 1
Respiratory protection (EN 149:2001)
Pos: 12.7 /1 Grundlegen deSi cherheitshinweis e/Hinweis Schutz brilleb enutzen @ 4\ mod_13588670322 29_131.doc x@ 37 738 @ @ 1
Use protective glasses (acc. to DIN EN 166 1349-BT)
Pos: 12.8 /1 Grundlegen deSi cherheitshinweis e/Hinweis Schutz kleidung benutze n@ 4 \mod_13588490 45279_131.doc x@ 37727 @ @1
Use protective clothing (acc. to EN 13982-1)
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Only use with safety shoes (acc. to EN ISO 20345)
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•Careful and periodical inspections and maintenance works are necessary to enable an early detection
and elimination of possible errors before they cause bigger problems and damages.
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•Ringler assumes liability and guarantee only in case of proper use and compliance with the following
maintenance instructions.
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•The operational reliability of the industrial vacuum cleaner can only be maintained if original or
approved spare parts are used exclusively for all maintenance and repairs.
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•For maintenance by the user the device must be disassembled, cleaned and maintained, as far as
practicable, without causing danger for the maintenance personnel or other people. Appropriate
precautions include cleaning before disassembly, providing for filtered forced venting in the location
where the device is disassembled, cleaning the maintenance area and wearing suitable personal
protective equipment.
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•The manufacturer or a trained person must carry out a technical inspection at least once a year, which
comprises, for example, inspection of the filters for damage, checking the machine for leaks and
checking correct functioning of the control device.
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•When performing maintenance or repair work, all contaminated objects which cannot be satisfactorily
cleaned must be disposed of. Such objects must be disposed of in impervious bags, in compliance
with the valid regulations for the elimination of such waste. All machine parts must be considered
contaminated when removed from the hazardous area, and appropriate measures must be taken to
avoid dust distribution.
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WARNING