Ringler Ri 750 w3e Operational manual

Ringler GmbH

Robert-Bosch-Straße 4–8 Fon +49 (0)7171-94 888-0 [email protected]

73550 Waldstetten [Germany] Fax +49 (0)7171-94 888-28 www.ringler-gmbh.de

Fon +49(0)7171-94888-0

Translation of the Original Operating Manual

RI 750 W3E



GERMANY

2015-12-10

GBR

2/42

Copyright by

Ringler GmbH

Robert-Bosch-Straße 4-8

73550 Waldstetten

GERMANY

3/42

1Safety Instructions.................................................................................................................................6

1.1 Terms................................................................................................................................................. 6

1.1.1 Operation....................................................................................................................................... 6

1.1.2 Maintenance .................................................................................................................................. 6

1.1.3 Qualified Staff ................................................................................................................................ 6

1.2 Symbols............................................................................................................................................. 6

1.3 General safety information................................................................................................................. 8

2Delivery, internal transportation, unpacking.......................................................................................9

2.1 Delivery.............................................................................................................................................. 9

2.2 Internal transport................................................................................................................................ 9

2.2.1 Dimensions and weight.................................................................................................................. 9

2.3 Unpacking.......................................................................................................................................... 9

2.4 Packaging material............................................................................................................................ 9

2.5 Storage conditions............................................................................................................................. 9

2.5.1 Information for storage................................................................................................................... 9

3Appliance description..........................................................................................................................10

3.1 Intended Use ................................................................................................................................... 10

3.1.1 Dust class "L"............................................................................................................................... 10

3.2 Non-Intended Use............................................................................................................................ 10

3.2.1 Dust class "L"............................................................................................................................... 10

4Layout and function.............................................................................................................................11

4.1 Main dimensions.............................................................................................................................. 11

4.2 Technical Data RI-W-Drive units for system ø517......................................................................... 11

4.3 Ambient conditions .......................................................................................................................... 11

5Main components.................................................................................................................................12

5.1 Components RI 750......................................................................................................................... 12

5.2 Functional description chip extractor type RI 750 ........................................................................... 12

6Initiation.................................................................................................................................................13

6.1 Assembly Instructions...................................................................................................................... 13

6.2 Connection to the electric mains ..................................................................................................... 13

6.3 Initial operation of the chip............................................................................................................... 13

6.4 Check the following before switching it on:...................................................................................... 13

7Operation...............................................................................................................................................15

7.1 Operation......................................................................................................................................... 15

7.1.1 Operating elements control cabinet RI 750 W3E (2980532)....................................................... 15

7.1.2 Functional description.................................................................................................................. 15

7.2 Suction process ............................................................................................................................... 16

7.3 Function Description rinsing device................................................................................................. 16

8Troubleshooting and fault elimination...............................................................................................17

8.1 Safety instructions ........................................................................................................................... 17

8.2 Initial fault elimination measures ..................................................................................................... 17

9Maintenance/Repair..............................................................................................................................19

9.1 Maintenance regulations.................................................................................................................. 19

9.2 Maintenance intervals table............................................................................................................. 21

9.3 Cleaning........................................................................................................................................... 21

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9.4 Disassembly of the suction turbine.................................................................................................. 22

9.4.1 Changing the carbon brushes...................................................................................................... 22

9.5 Disassembly of the bag-type filter ................................................................................................... 23

9.6 Switching diagram control RI 750 W3E (2980532).......................................................................... 24

9.7 Warnings on the suction device....................................................................................................... 26

9.7.1 Warning sign for devices in class "L"........................................................................................... 26

9.7.2 Type sign ..................................................................................................................................... 26

10 Decommissioning, storage .................................................................................................................27

11 Disposal.................................................................................................................................................28

12 Spare Parts List ....................................................................................................................................29

12.1 Spare parts list/drawing RI 750 W3E............................................................................................... 29

12.1.1 Spare parts list/drawing RI 750 W3E....................................................................................... 29

12.2 Explosion Drawing Drive Unit W3E (3400271-X-Z)......................................................................... 30

12.2.1 Spare Parts List Drive Unit W3E (3400271-X-Z)..................................................................... 31

12.3 Spare parts list/drawing basic bracket type RI 751 / RI 750 / RA 701 / RA 240 / RA 250 .............. 33

12.3.1 Spare parts list/drawing basic bracket type RI 751 / RI 750 / RA 701 / RA 240 / RA 250 ...... 33

12.4 Chip funnel upper part, complete with screw-on tabs (2611065).................................................... 34

12.4.1 Chip funnel upper part, complete with screw-on tabs (2611065)............................................ 34

12.5 Spare parts list/drawing collection container with emptying flaps ................................................... 35

12.5.1 Spare parts list/drawing collection container with emptying flaps ........................................... 35

12.6 Construction kit hand emptying flap (3240194)............................................................................... 36

12.6.1 Construction kit hand emptying flap (3240194)....................................................................... 36

12.7 El. pneumatic set Unloading flap (3240175).................................................................................... 37

12.7.1 El. pneumatic set Unloading flap (3240175)............................................................................ 37

12.8 Construction kit pendulum emptying flap (3240189)....................................................................... 38

12.8.1 Construction kit pendulum emptying flap (3240189)............................................................... 38

12.9 Spare parts list bracket control RI 750/RI 751................................................................................. 39

12.9.1 Spare parts list bracket control RI 750/RI 751......................................................................... 39

12.10 Spare Parts List Suction hose DN 50, all Types (2600398-Z).................................................... 40

12.10.1 Spare Parts List Suction hose DN 50, all Types (2600398-Z)................................................ 40

12.11 List of spare parts/drawing suction hose unit DN 50, pipeline connection, all types................... 41

12.11.1 List of spare parts/drawing suction hose unit DN 50, pipeline connection, all types............... 41

13 EEC-Declaration of Conformity...........................................................................................................42

Safety Instructions

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Safety Instructions

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1 Safety Instructions

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1.1 Terms

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1.1.1 Operation

includes installation, initiation (placing at disposal for usage), operation (handling, connection,

disconnection, etc.)

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1.1.2 Maintenance

includes control and attendance (inspections, revisions), maintenance and repair (detection of errors

and their elimination).

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1.1.3 Qualified Staff

are employees authorised by the person responsible for the security of the installation to carry out

the operations required in each case and who are able to recognise and avoid possible dangers by

reason of their training, experience and instructions as well as their knowledge of relevant norms,

prescriptions, accident-prevention rules and working conditions.

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1.2 Symbols

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NOTICE

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Denotes information that does not relate to personal injuries.

This information contains additional directions or general hints.

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CAUTION

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Dangerous situation, which could result in minor to moderate injury if it is not avoided.

This information must be regarded strictly to avoid damages to the installation or environment!

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WARNING

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Dangerous situation, which could result in serious injury or death if it is not avoided.

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DANGER

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Dangerous situation, which will definitely result in serious injury or death if it is not avoided.

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Significance of the Operating Manual

This Operating Manual is part of the supplied product.

The Operating Manual remains valid throughout the product's lifetime, provided that no

technical changes are made.

If the product is sold, the Operating Manual must be handed over to the next owner or user.

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This information must be read before first commissioning.

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WARNING - Read the instructions before using the machine

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CE marking

The CE marking means "Communautés Européennes". It is the external symbol which states

that a product fulfils the requirements imposed on the manufacturer by the European

Safety Instructions

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Community.

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Only use with safety shoes (acc. to EN ISO 20345)

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Only use with work gloves

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Respiratory protection (EN 149:2001)

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Use protective clothing (acc. to EN 13982-1)

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Use protective glasses (acc. to DIN EN 166 1349-BT)

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Before starting work remove the plug from the wall socket!

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Disconnect before starting work

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While operating electrical machines, certain parts of them are inevitable alive dangerously or

under mechanical stress.

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Hand injury warning sign!

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Recycling symbol

This information must be observed in order to preserve the environment!

Pos: 2/ 0 Allgemeines/Seit enumbruch @ 0\ mod_12652720 07940_0.docx @ 2191 @ @ 1

Safety Instructions

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1.3 General safety information

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WARNING

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While operating electrical machines, certain parts of them are inevitable alive dangerously or

under mechanical stress.

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Due to their electrical and mechanical functional properties, machines can cause severe injuries

and damage to property. This particularly applies in the event of incorrect use, operation or

maintenance, or in the event of unauthorized interventions!

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All electrical work must be performed by a qualified electrician. All mechanical work must be carried

out according to instructions (see Maintenance / Repair). The device may be operated only by

qualified personnel who have read and understood the operating instructions.

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The operator must be provided with information, instructions and training on the materials to be

absorbed, including a secure procedure for removal of the absorbed material, before use.

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All notes and data on the machines must be observed!

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Faultless and safe use of this machine includes correct transport and storage, as well as operation

in accordance with regulations and careful maintenance!

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This device is not intended for being used by persons (including) with limited physical, sensory or

mental skills or lack of experience and/or lack of knowledge except if they are supervised by a

person responsible for their safety or were instructed in how to use the device by this person.

Children should be supervised to ensure that they do not play with the device.

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•Operation of the device is only permitted on underground sloping no more than 10° and with

sufficient load-bearing capacity.

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CAUTION

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Only use with safety shoes (acc. to EN ISO 20345)

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•Do not place any limbs between parts to be joined during assembly of the machine parts. When

moving the parts, pull limbs from tightening spaces in time.

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•Make sure that the power supply cord is not damaged by being run over, crushed, tugged etc..

Stop the industrial vacuum cleaner immediately if necessary!

•The power supply cord must be regularly inspected for signs of damage or ageing!

•Connectors of power supply cords must at least be splash-proof!

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•Starting without a filter or with a damaged filter is not allowed

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The suction device must not be operated if wear is detected on fasteners or mounting brackets.

Please arrange for a service immediately, or send the industrial vacuum cleaner for repair to:

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Ringler GmbH

Abt. Service

Robert-Bosch-Straße 4-8

73550 Waldstetten

Tel: ++49-7171-94888-23

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Delivery, internal transportation, unpacking

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2 Delivery, internal transportation, unpacking

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2.1 Delivery

Unload the scope of delivery on level ground with sufficiently sized industrial trucks.

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2.2 Internal transport

Transport scope of supply to the site of setup secured against movement or tipping with a sufficiently sized

industrial truck.

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2.2.1 Dimensions and weight

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Packing

L (mm)

approx. 2400

B (mm)

approx. 1200

H (mm)

approx. 1200

Weight incl. packing

(kg)

approx. 230

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2.3 Unpacking

Make sure that no components are left in the packaging.

Scope of delivery: -Suction device

-Technical Manual

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2.4 Packaging material

The packaging materials must be disposed of in accordance with the valid legal requirements.

Correct disposal of this product (electrical waste) (applicable in the countries of the European Union

and other European countries with a separate collection system)

The identification on the product and on the associated literature states that it must not be disposed of

along with normal domestic waste at the end of its service life. Please dispose of this device

separately from other waste, in order to prevent damage to the environment or to human health

through uncontrolled waste disposal. Please recycle this device, in order to promote sustainable re-

use of material resources. Private users should contact the dealer from whom they purchased the

product or the competent authorities, in order to find out how they can recycle the device in an

environmentally-

friendly manner. Commercial users should contact their supplier. This product must not be disposed of

along with other commercial waste.

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Recycling symbol

This information must be observed in order to preserve the environment!

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2.5 Storage conditions

2.5.1 Information for storage

Should the industrial exhauster not be operated for a longer period of time, so it has to be stored in

dry, dust and vibrationless rooms.

Temperature T: -10…+40°C

Humidity: max. 85%

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Appliance description

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3 Appliance description

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3.1 Intended Use

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NOTICE

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•This plant, which is delivered in assemblies, is designed as a wet and dry vacuum cleaner for

commercial and industrial applications e.g. in hotels, schools, hospitals, factories, shops, offices

and rent transactions. It is particularly suitable for vacuuming up chips, granulate, silt and non-

flammable liquids.

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•Switch off immediately if foam or liquid escapes!

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The machine may only be operated when all filters installed correctly and undamaged.

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3.1.1 Dust class "L"

Observe warning sign on the device!

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•The device is suitable for dusts hazardous to health and not flammable with workplace

limit >1mg/m³ according to dust class L (max. permeability <1%) according to DIN EN

60335-2-69 Annex AA:2010.

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3.2 Non-Intended Use

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NOTICE

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For all personal injuries and material damages, which are caused by a not -asdirected-

use, the operator and not the manufacturer of the machine is

responsible for !

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•May not be used outdoors!

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WARNING

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•This device is not suitable for taking up and extracting combustible dusts.

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•This device is not suitable for taking up and extracting flammable liquids (flammable, highly

flammable, highly flammable hazardous substances according to Directive 67/548/EEC)

(Flash Point under 55°C) as well as mixtures of combustible dusts with flammable liquids.

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•The vacuum cleaner is not approved for operation in potentially explosive areas!

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DANGER

Pos: 6.17 /3 Beschreibung der Maschine, V erwendung/Bei nich t bestimmungsg emäßer Verwendu ngb esteht Explosions- u ndBr andgefahr @ 1\ mod_133594159471 7_131.docx @ 12048 @ @ 1

•With improper use may cause explosion and fire!

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3.2.1 Dust class "L"

Observe warning sign on the device!

Pos: 6.18.2 /3 Beschrei bung derM aschine, Ver wendungNicht geeig netf ür Staubklasse M und H @ 2\ mod_134520 5305674_131.d ocx @ 20609 @ @1

•The device is not suitable for dust class Mand H.

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