Ringler Ri 750 w3e Operational manual

Ringler GmbH

Robert-Bosch-Straße 4–8 Fon +49 (0)7171-94 888-0 [email protected]

73550 Waldstetten [Germany] Fax +49 (0)7171-94 888-28 www.ringler-gmbh.de

Fon +49(0)7171-94888-0

Translation of the Original Operating Manual

RI 750 W3E



GERMANY

2015-12-10

GBR

2/42

Copyright by

Ringler GmbH

Robert-Bosch-Straße 4-8

73550 Waldstetten

GERMANY

3/42

1Safety Instructions.................................................................................................................................6

1.1 Terms................................................................................................................................................. 6

1.1.1 Operation....................................................................................................................................... 6

1.1.2 Maintenance .................................................................................................................................. 6

1.1.3 Qualified Staff ................................................................................................................................ 6

1.2 Symbols............................................................................................................................................. 6

1.3 General safety information................................................................................................................. 8

2Delivery, internal transportation, unpacking.......................................................................................9

2.1 Delivery.............................................................................................................................................. 9

2.2 Internal transport................................................................................................................................ 9

2.2.1 Dimensions and weight.................................................................................................................. 9

2.3 Unpacking.......................................................................................................................................... 9

2.4 Packaging material............................................................................................................................ 9

2.5 Storage conditions............................................................................................................................. 9

2.5.1 Information for storage................................................................................................................... 9

3Appliance description..........................................................................................................................10

3.1 Intended Use ................................................................................................................................... 10

3.1.1 Dust class "L"............................................................................................................................... 10

3.2 Non-Intended Use............................................................................................................................ 10

3.2.1 Dust class "L"............................................................................................................................... 10

4Layout and function.............................................................................................................................11

4.1 Main dimensions.............................................................................................................................. 11

4.2 Technical Data RI-W-Drive units for system ø517......................................................................... 11

4.3 Ambient conditions .......................................................................................................................... 11

5Main components.................................................................................................................................12

5.1 Components RI 750......................................................................................................................... 12

5.2 Functional description chip extractor type RI 750 ........................................................................... 12

6Initiation.................................................................................................................................................13

6.1 Assembly Instructions...................................................................................................................... 13

6.2 Connection to the electric mains ..................................................................................................... 13

6.3 Initial operation of the chip............................................................................................................... 13

6.4 Check the following before switching it on:...................................................................................... 13

7Operation...............................................................................................................................................15

7.1 Operation......................................................................................................................................... 15

7.1.1 Operating elements control cabinet RI 750 W3E (2980532)....................................................... 15

7.1.2 Functional description.................................................................................................................. 15

7.2 Suction process ............................................................................................................................... 16

7.3 Function Description rinsing device................................................................................................. 16

8Troubleshooting and fault elimination...............................................................................................17

8.1 Safety instructions ........................................................................................................................... 17

8.2 Initial fault elimination measures ..................................................................................................... 17

9Maintenance/Repair..............................................................................................................................19

9.1 Maintenance regulations.................................................................................................................. 19

9.2 Maintenance intervals table............................................................................................................. 21

9.3 Cleaning........................................................................................................................................... 21

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9.4 Disassembly of the suction turbine.................................................................................................. 22

9.4.1 Changing the carbon brushes...................................................................................................... 22

9.5 Disassembly of the bag-type filter ................................................................................................... 23

9.6 Switching diagram control RI 750 W3E (2980532).......................................................................... 24

9.7 Warnings on the suction device....................................................................................................... 26

9.7.1 Warning sign for devices in class "L"........................................................................................... 26

9.7.2 Type sign ..................................................................................................................................... 26

10 Decommissioning, storage .................................................................................................................27

11 Disposal.................................................................................................................................................28

12 Spare Parts List ....................................................................................................................................29

12.1 Spare parts list/drawing RI 750 W3E............................................................................................... 29

12.1.1 Spare parts list/drawing RI 750 W3E....................................................................................... 29

12.2 Explosion Drawing Drive Unit W3E (3400271-X-Z)......................................................................... 30

12.2.1 Spare Parts List Drive Unit W3E (3400271-X-Z)..................................................................... 31

12.3 Spare parts list/drawing basic bracket type RI 751 / RI 750 / RA 701 / RA 240 / RA 250 .............. 33

12.3.1 Spare parts list/drawing basic bracket type RI 751 / RI 750 / RA 701 / RA 240 / RA 250 ...... 33

12.4 Chip funnel upper part, complete with screw-on tabs (2611065).................................................... 34

12.4.1 Chip funnel upper part, complete with screw-on tabs (2611065)............................................ 34

12.5 Spare parts list/drawing collection container with emptying flaps ................................................... 35

12.5.1 Spare parts list/drawing collection container with emptying flaps ........................................... 35

12.6 Construction kit hand emptying flap (3240194)............................................................................... 36

12.6.1 Construction kit hand emptying flap (3240194)....................................................................... 36

12.7 El. pneumatic set Unloading flap (3240175).................................................................................... 37

12.7.1 El. pneumatic set Unloading flap (3240175)............................................................................ 37

12.8 Construction kit pendulum emptying flap (3240189)....................................................................... 38

12.8.1 Construction kit pendulum emptying flap (3240189)............................................................... 38

12.9 Spare parts list bracket control RI 750/RI 751................................................................................. 39

12.9.1 Spare parts list bracket control RI 750/RI 751......................................................................... 39

12.10 Spare Parts List Suction hose DN 50, all Types (2600398-Z).................................................... 40

12.10.1 Spare Parts List Suction hose DN 50, all Types (2600398-Z)................................................ 40

12.11 List of spare parts/drawing suction hose unit DN 50, pipeline connection, all types................... 41

12.11.1 List of spare parts/drawing suction hose unit DN 50, pipeline connection, all types............... 41

13 EEC-Declaration of Conformity...........................................................................................................42

Safety Instructions

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Safety Instructions

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1 Safety Instructions

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1.1 Terms

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1.1.1 Operation

includes installation, initiation (placing at disposal for usage), operation (handling, connection,

disconnection, etc.)

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1.1.2 Maintenance

includes control and attendance (inspections, revisions), maintenance and repair (detection of errors

and their elimination).

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1.1.3 Qualified Staff

are employees authorised by the person responsible for the security of the installation to carry out

the operations required in each case and who are able to recognise and avoid possible dangers by

reason of their training, experience and instructions as well as their knowledge of relevant norms,

prescriptions, accident-prevention rules and working conditions.

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1.2 Symbols

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NOTICE

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Denotes information that does not relate to personal injuries.

This information contains additional directions or general hints.

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CAUTION

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Dangerous situation, which could result in minor to moderate injury if it is not avoided.

This information must be regarded strictly to avoid damages to the installation or environment!

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WARNING

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Dangerous situation, which could result in serious injury or death if it is not avoided.

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DANGER

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Dangerous situation, which will definitely result in serious injury or death if it is not avoided.

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Significance of the Operating Manual

This Operating Manual is part of the supplied product.

The Operating Manual remains valid throughout the product's lifetime, provided that no

technical changes are made.

If the product is sold, the Operating Manual must be handed over to the next owner or user.

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This information must be read before first commissioning.

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WARNING - Read the instructions before using the machine

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CE marking

The CE marking means "Communautés Européennes". It is the external symbol which states

that a product fulfils the requirements imposed on the manufacturer by the European

Safety Instructions

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Community.

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Only use with safety shoes (acc. to EN ISO 20345)

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Only use with work gloves

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Respiratory protection (EN 149:2001)

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Use protective clothing (acc. to EN 13982-1)

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Use protective glasses (acc. to DIN EN 166 1349-BT)

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Before starting work remove the plug from the wall socket!

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Disconnect before starting work

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While operating electrical machines, certain parts of them are inevitable alive dangerously or

under mechanical stress.

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Hand injury warning sign!

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Recycling symbol

This information must be observed in order to preserve the environment!

Pos: 2/ 0 Allgemeines/Seit enumbruch @ 0\ mod_12652720 07940_0.docx @ 2191 @ @ 1

Safety Instructions

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1.3 General safety information

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WARNING

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While operating electrical machines, certain parts of them are inevitable alive dangerously or

under mechanical stress.

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Due to their electrical and mechanical functional properties, machines can cause severe injuries

and damage to property. This particularly applies in the event of incorrect use, operation or

maintenance, or in the event of unauthorized interventions!

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All electrical work must be performed by a qualified electrician. All mechanical work must be carried

out according to instructions (see Maintenance / Repair). The device may be operated only by

qualified personnel who have read and understood the operating instructions.

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The operator must be provided with information, instructions and training on the materials to be

absorbed, including a secure procedure for removal of the absorbed material, before use.

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All notes and data on the machines must be observed!

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Faultless and safe use of this machine includes correct transport and storage, as well as operation

in accordance with regulations and careful maintenance!

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This device is not intended for being used by persons (including) with limited physical, sensory or

mental skills or lack of experience and/or lack of knowledge except if they are supervised by a

person responsible for their safety or were instructed in how to use the device by this person.

Children should be supervised to ensure that they do not play with the device.

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•Operation of the device is only permitted on underground sloping no more than 10° and with

sufficient load-bearing capacity.

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CAUTION

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Only use with safety shoes (acc. to EN ISO 20345)

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•Do not place any limbs between parts to be joined during assembly of the machine parts. When

moving the parts, pull limbs from tightening spaces in time.

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•Make sure that the power supply cord is not damaged by being run over, crushed, tugged etc..

Stop the industrial vacuum cleaner immediately if necessary!

•The power supply cord must be regularly inspected for signs of damage or ageing!

•Connectors of power supply cords must at least be splash-proof!

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•Starting without a filter or with a damaged filter is not allowed

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The suction device must not be operated if wear is detected on fasteners or mounting brackets.

Please arrange for a service immediately, or send the industrial vacuum cleaner for repair to:

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Ringler GmbH

Abt. Service

Robert-Bosch-Straße 4-8

73550 Waldstetten

Tel: ++49-7171-94888-23

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Delivery, internal transportation, unpacking

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2 Delivery, internal transportation, unpacking

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2.1 Delivery

Unload the scope of delivery on level ground with sufficiently sized industrial trucks.

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2.2 Internal transport

Transport scope of supply to the site of setup secured against movement or tipping with a sufficiently sized

industrial truck.

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2.2.1 Dimensions and weight

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Packing

L (mm)

approx. 2400

B (mm)

approx. 1200

H (mm)

approx. 1200

Weight incl. packing

(kg)

approx. 230

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2.3 Unpacking

Make sure that no components are left in the packaging.

Scope of delivery: -Suction device

-Technical Manual

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2.4 Packaging material

The packaging materials must be disposed of in accordance with the valid legal requirements.

Correct disposal of this product (electrical waste) (applicable in the countries of the European Union

and other European countries with a separate collection system)

The identification on the product and on the associated literature states that it must not be disposed of

along with normal domestic waste at the end of its service life. Please dispose of this device

separately from other waste, in order to prevent damage to the environment or to human health

through uncontrolled waste disposal. Please recycle this device, in order to promote sustainable re-

use of material resources. Private users should contact the dealer from whom they purchased the

product or the competent authorities, in order to find out how they can recycle the device in an

environmentally-

friendly manner. Commercial users should contact their supplier. This product must not be disposed of

along with other commercial waste.

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Recycling symbol

This information must be observed in order to preserve the environment!

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2.5 Storage conditions

2.5.1 Information for storage

Should the industrial exhauster not be operated for a longer period of time, so it has to be stored in

dry, dust and vibrationless rooms.

Temperature T: -10…+40°C

Humidity: max. 85%

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Appliance description

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3 Appliance description

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3.1 Intended Use

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NOTICE

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•This plant, which is delivered in assemblies, is designed as a wet and dry vacuum cleaner for

commercial and industrial applications e.g. in hotels, schools, hospitals, factories, shops, offices

and rent transactions. It is particularly suitable for vacuuming up chips, granulate, silt and non-

flammable liquids.

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•Switch off immediately if foam or liquid escapes!

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The machine may only be operated when all filters installed correctly and undamaged.

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3.1.1 Dust class "L"

Observe warning sign on the device!

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•The device is suitable for dusts hazardous to health and not flammable with workplace

limit >1mg/m³ according to dust class L (max. permeability <1%) according to DIN EN

60335-2-69 Annex AA:2010.

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3.2 Non-Intended Use

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NOTICE

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For all personal injuries and material damages, which are caused by a not -asdirected-

use, the operator and not the manufacturer of the machine is

responsible for !

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•May not be used outdoors!

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WARNING

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•This device is not suitable for taking up and extracting combustible dusts.

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•This device is not suitable for taking up and extracting flammable liquids (flammable, highly

flammable, highly flammable hazardous substances according to Directive 67/548/EEC)

(Flash Point under 55°C) as well as mixtures of combustible dusts with flammable liquids.

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•The vacuum cleaner is not approved for operation in potentially explosive areas!

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DANGER

Pos: 6.17 /3 Beschreibung der Maschine, V erwendung/Bei nich t bestimmungsg emäßer Verwendu ngb esteht Explosions- u ndBr andgefahr @ 1\ mod_133594159471 7_131.docx @ 12048 @ @ 1

•With improper use may cause explosion and fire!

Pos: 6.18.1 /3 Beschreibung der Maschin e,V erwendungÜbersc hrift:St aubklasse "L" @ 2\mod_1345 207106541_131.d ocx@ 2 0618@ 3 @ 1

3.2.1 Dust class "L"

Observe warning sign on the device!

Pos: 6.18.2 /3 Beschrei bung derM aschine, Ver wendungNicht geeig netf ür Staubklasse M und H @ 2\ mod_134520 5305674_131.d ocx @ 20609 @ @1

•The device is not suitable for dust class Mand H.

Pos: 6.18.3 /3 Beschrei bung derM aschine, Ver wendung/Nicht geeign et für krebserrege nde Gefahrstoffe ge mäßG efStoffV, TRGS @ 8 \mod_142410011 5484_131.doc x@ 784 70@ @ 1

•The device is not suitable for carcinogenic hazardous substances purs. to GefStoffV §10,

TRGS 905 or TRGS 906.

Pos: 6.18.4 /3 Beschrei bung derM aschine, Ver wendungNicht geeig netf ür Asbest @ 2\ mod_134484222280 5_131.docx @ 20352 @ @ 1

•The device is not suitable for asbestos pursuant to TRGS 519.

Pos: 7.1 /4 Aufbau und Funktio n, Technische Date n/Aufbau und Fun ktion@ 0\mod_1263203845612_ 131.docx @ 1120 @ 1 @ 1

Layout and function

11/42

4 Layout and function

Pos: 7.2 /4 Aufbau und Funktio n, Technische Date n/Ringler Industries auger und Absauganlage ni nst ationärer Ausfü hrung werden in Ba ugruppen @ 1\mod_1 288959622605_13 1.docx @ 6993 @ @1

Ringler industrial vacuum cleaners and suction systems designed as stationary models are supplied in

components and assembled on site.

Pos: 7.3 /4 Aufbau und Funktio n, Technische Date n/Überschrift: Haupt maße @ 1\mod_1 288959443995_1 31.docx @ 6980 @ 2 @ 1

4.1 Main dimensions

Pos: 7.4 /4 Aufbau und Funktio n, Technische Date n/RI/Zeichnung RI 75 0 W3E @ 2\mod_1341 467387344_0.doc x@ 19080@ @1

Pos: 7.5 /4 Aufbau und Funktio n, Technische Date n/RI/Technische Da tenR I-W-Antriebsei nheiten für Syste m ø5 17@ 8\mod_14 23466889925_ 131.docx @ 77591 @ 2 @ 1

4.2 Technical Data RI-W-Drive units for system ø517

Technical Data

Unit

W1G

W1E

W2G

W2E

W3G

W3E

Tension / Frequency

[V] /

[Hz]

230V /

50Hz

230V /

50Hz

230V /

50Hz

230V /

50Hz

230V /

50Hz

400V /

50Hz

Power at 50 Hz

[kW]

1.0

1.3

2.0

2.6

3.0

3.9

System of protectiont

IPX 4

Current consumption at 50 Hz

[A]

4.5

5.9

9.0

11.8

13.5

17.7

Blower output max

[m³/h]

180

215

360

430

540

645

Max. permissible vacuum

in continuous operation

[kPa]

Sound pressure level in

accordance with

DIN EN ISO 3746 in accuracy

class 3

[dB(A)]

Weight

[kg]

Dimensions øxH

[mm]

580x290

544x365

Ambient temperature

[C]

+0/+40

Pos: 7.6 /4 Aufbau und Funktio n, Technische Date n/Umgebungsbedi ngungen EKO- Gebläse @ 4\mod_13 62056836406_13 1.docx @ 41122 @ 2 @ 1

4.3 Ambient conditions

permitted ambient temperature: max. +40°C

min. 0°C

Intake temperature of medium being pumped: max. +40°C

Blow-off temperature of medium being pumped:max. +135°C

Installation height: max. 1000m above sea level

May not be used outdoors!

Pos: 8.1/ 5 Anlagenbeschrei bung, Bedienungs- und Anz eigeelemente, Betriebsart en/Hauptkompo nenten, Kapitelüberschrift @ 0\ mod_126338734 9738_131.docx @ 1276 @ 1 @ 1

Main components

12/42

5 Main components

Pos: 8.2/ 5 Anlagenbeschrei bung, Bedienungs- und Anz eigeelemente, Betriebsart en/RI/Überschrif t:Be standteile RI 750 @ 2\mod_1341 470877355_131. docx@ 1 9114 @ 2@ 1

5.1 Components RI 750

Pos: 8.3 /5 Anlagenbesc hreibung, Bedienu ngs- und Anzeigeele mente, Betriebsart en/RI/Zeichnung Haup tbestandteile RI 75 0@ 2 \mod_1341470 771895_0.docx @ 190 88@ @ 1

Pos: 8.4 /5 Anlagenbesc hreibung, Bedienu ngs- und Anzeigeele mente, Betriebsart en/RI/Tabelle zu Zeichn ungH auptkomponen tenR I 750 W2E @ 2\mo d_1341471324164 _131.docx @ 19130 @ @ 1

Drive unit

Pre-separator

Collection container

Switching cabinet

Suction socket

Emptying flap

Basic frame

Pos: 8.5 /5 Anlagenbesc hreibung, Bedienu ngs- und Anzeigeele mente, Betriebsart en/RI/Funktionsbesc hreibung Spänes auger Typ RI 750 @ 2\mo d_134147223667 5_131.docx @ 19139 @ 2 @ 1

5.2 Functional description chip extractor type RI 750

The device comprises a basic frame to which the collective container is screwed. One of them has the

pre-separator and the drive unit. Turbines in the drive part generate a vacuum. This vacuum sucks in

contaminated "raw air" at the suction socket. Heavy particles drop directly down at the input into the

pre-separator because of gravity. Dusts and finer particles are separated at the filter. The dedusted

"pure air" flows to the turbine from where it is extracted. At the turbine output, the air exists into the

environment through an outlet channel. The collection container is emptied via the emptying flap.

Pos: 9.1/ 6In betriebnahme/Inb etriebnahme, Kapitelübersc hrift @ 0\mod_126348 1987997_131.doc x@ 136 2@ 1 @ 1

Initiation

13/42

6 Initiation

Pos: 9.2 /1 Grundlegend e Sicherheitshin weise/Hinweis Sich erheitsschuhe @ 0\mod _1261406516446 _131.docx @ 925 @ @1

Only use with safety shoes (acc. to EN ISO 20345)

Pos: 9.3/ 6In betriebnahme/Üb erschriftM ontageanweisu ng@ 1\ mod_133645602 5406_131.docx @ 12465 @ 2 @ 1

6.1 Assembly Instructions

Pos: 9.4 /6I nbetriebnahm e/Grundgestell mit S ammelbehälter versc hrauben, im Boden vera nkern @ 1\mod_ 1336456136072_ 131.docx @ 12473 @ @ 1

•Screw basic frame to collection container and anchor in the ground with approved heavy-load

dowels.

Pos: 9.5 /6I nbetriebnahm e/Vorabscheider-Z wischenring ze ntrisch aufsetzten un d Spannring anziehen. @ 1\mod_1336 489372484_131.doc x@ 12747@ @1

•Apply pre-separator interim ring centrically and tighten clamp ring.

Pos: 9.6/ 6I nbetriebnahme/S pänesauger/Ze ntrischen Sitz der Antriebseinh eitauf Be hälter kontrollieren. @ 0\m od_1269351676324 _131.docx @ 3263 @ @1

•Check that the drive unit is centrally located on the tank.

Pos: 9.7 /6I nbetriebnahm e/Spänesauger/ Antriebseinheit durc h 180-Grad Drehu ngd er Klemmgriffe verri egeln. @ 0\mod_12 69351748189_131.d ocx @ 3269 @ @1

Lock the drive unit by turning the clamping levers 180 degrees.

Pos: 9.8/ 6In betriebnahme/B eiele kto-pneumatisch erEntl eerklappe dieDr uckluftver bindung herstellen. @ 1\mod_1 336456714866_131.d ocx@ 12 496@ @ 1

•Connect compressed air connection for electro-pneumatic emptying flap.

Pos: 9.9 /6I nbetriebnahm e/Gerät nach VDE-V orschrift elektrisc h anschließen und mo ntieren. @ 1\mod_13 36456820375_131.d ocx @ 12504 @ @1

•Connect and install device electrically according to VDE-provision.

Pos: 9.10 /6 Inbetriebnah meAnschluss an das Str omnetz (Drehstrom) ( mobile Geräte) @ 1\ mod_128983071 0106_131.doc x@ 712 7@ 2 @ 1

6.2 Connection to the electric mains

•Check that the industrial vacuum cleaner is in correct condition before commissioning.

•Before connecting the industrial vacuum cleaner to the mains, make sure that the voltage specified

on the typeplate matches the supply voltage.

•The industrial vacuum cleaner is set to clockwise rotating field at delivery.

•Connect the device cable plug to a socket installed with correct earthing. The industrial vacuum

cleaner must be switched off!

•Check correct connection between plug and socket.

•Only use industrial vacuum cleaners with mains cables in perfect condition (damaged cables can

cause electric shocks!).

•Regularly check the mains lead for damage, cracks or cable wear.

•Always use the plug to remove the mains lead from the socket (do not use the cable itself).

•When replacing the mains lead, always replace it with a type that matches the original lead.

•The mains lead may only be replaced by the manufacturer or its customer service department, or a

similarly qualified person.

Pos: 9.11 /6 Inbetriebnah me/Alle Schlauc h-u ndR ohrleitungs verbindungen herstelle n@ 1 \mod_133645 6942153_131.doc x@ 12512@ @1

•Create all hose and pipe line connections.

Pos: 9.12 /6 Inbetriebnah me/Spänesauger/Ü berschrift: Erstin betriebnahme @ 0\ mod_1269349233 631_131.doc x@ 31 76@ 2 @ 1

6.3 Initial operation of the chip

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CAUTION

Pos: 9.14 /6 Inbetriebnah me/Verantwortu ngB etreiber Installatio nS chutzeinrichtung Tr ennung Ansc hlussphasen @ 6\mod _1401953418877_1 31.docx @ 60458 @ @1

•The operator shall be responsible for installation of protective equipment that will recognise a short-

circuit in case of fault and isolate all connection phases.

Pos: 9.15 /6 Inbetriebnah me/Spänesauger/Dr eimotorige Ausfü hrungen dürfen nur betrie ben werden @ 2\ mod_1341563678 058_131.docx @ 1932 8 @ @1

•Three-motor designs must only be operated when all extraction turbines are switched on.

Pos: 9.16 /6 Inbetriebnah me/Spänesauger /Netzanschlussl eitungen überprüfe n@ 0 \mod_1269349 980705_131.doc x@ 3197@ @1

•Make sure that the power supply cord is not damaged by being run over, crushed, tugged etc..

Stop the industrial vacuum cleaner immediately if necessary!

•The power supply cord must be regularly inspected for signs of damage or ageing!

•Connectors of power supply cords must at least be splash-proof!

Pos: 9.17 /6 Inbetriebnah me/Spänesauger/Di e Betriebsbeding ungen stimmen mit den Sc hildangaben @ 0\m od_126935019 7077_131.docx @ 320 3@ @ 1

•The operating conditions must match the data on the plate and the supplied documentation, if

applicable.

Pos: 9.18 /6 Inbetriebnah me/Spänesauger/Di e Inbetriebnahm e ohneF ilter oder einem besc hädigten Filter ist nicht zuläs sig @ 0\mod_ 1269350986591_1 31.docx @ 3227 @ @1

•Starting without a filter or with a damaged filter is not allowed

Pos: 9.19 /6 Inbetriebnah me/Spänesauger/D er Industriesauger is t ordnungsgemäß m ontiert, @ 0\mod_1 269351204934_1 31.docx @ 3239 @ @ 1

•The industrial vacuum cleaner must be correctly installed, with all necessary lines and tubes

connected.

Pos: 9.20 /6 Inbetriebnah me/Spänesauger/Di e Kühlluftführung ist nic ht beeinträchtigt @ 0 \mod_1269351 426579_131.doc x@ 3 245 @ @1

•The cooling air duct must be fully functional, the cooling effect must also not be impaired by soiling

of the cooling surfaces.

Pos: 9.21 /6 Inbetriebnah me/Spänesauger/I ndustriesauger in B etriebs etzen, Steuer ung beachten @ 1\mo d_128983130393 8_131.docx @ 7141 @ @ 1

Start up the industrial vacuum cleaner with the on/off switch located on the drive unit. If the suction

system has a control unit, please observe the information provided in the circuit diagram!

Pos: 9.22 /6 Inbetriebnah me/Vor dem Einschal ten prüfen @ 1\mod _1336455105494 _131.docx @ 12450 @ 2 @ 1

6.4 Check the following before switching it on:

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•Check that the drive unit is centrally located on the tank.

Pos: 9.24 /6 Inbetriebnah me/Spänesauger/All eFi lter müssen richtig eingesetzt sei n. @ 1\mod_1336 459033816_13 1.docx@ 12528@ @ 1

Initiation

14/42

•All filters must be inserted correctly.

Pos: 9.25 /6 Inbetriebnah me/Spänesaug er/Die Entleerklapp e muss korrekt verschlosse ns ein. @ 1\mod_1 336458953919_1 31.docx @ 12520 @ @1

•The emptying flap must be closed correctly.

Pos: 9.26 /6 Inbetriebnah me/Spänesauger/D er Absaugschlauc h und dasZ ubehör bzw. dieR ohrleitung müssenkorr ekt verbunden sein. @ 1\ mod_1336459141 674_131.docx @ 1253 6 @ @1

•The extraction hose and the accessories or pipe lines must be connected correctly.

Pos: 10.1 /7 Betrieb, Bedie nung/Betrieb, Bedie nung, Kapitelübersc hrift @ 0\mod_12 63539997200_13 1.docx @ 1414 @ 1 @ 1

Operation

15/42

7 Operation

Pos: 10.2 /7 Betrieb, Bedie nung/Betrieb, Übersc hrift 1.1 @ 0\mod_ 1263544263702_ 131.docx @ 1432 @ 2 @ 1

7.1 Operation

Pos: 10.3 /1 Grundlegen deSi cherheitshinweis e/Signalwort-Fel d" Vorsicht" @ 0\m od_12614048981 71_131.docx @ 899 @ @ 1

CAUTION

Pos: 10.4 /6 Inbetriebnah me/Spänesauger/Dr eimotorige Ausfü hrungen dürfen nur betrie ben werden @ 2\ mod_1341563678 058_131.docx @ 1932 8 @ @1

•Three-motor designs must only be operated when all extraction turbines are switched on.

Pos: 10.5.1 /7 Betrieb, Be dienung/Schaltschrä nke/Überschrift Bet ätigungselemen teSt euerschrank RI 750 W 3E( 2980532) @ 2\ mod_1341572958 374_131.docx @ 1936 9@ 3 @ 1

7.1.1 Operating elements control cabinet RI 750 W3E (2980532)

Pos: 10.5.2 /7 Betrieb, Be dienung/Schaltsc hränke/Zeichnu ngSt euerschrank RI 750 W 3E( 2980532) @ 2\ mod_134157281140 7_0.docx @ 19361 @ @1

Pos: 10.5.3 /7 Betrieb, Be dienung/Schaltschrä nke/Tabelle Steu erung RI 750 W3E (2980532) @2\mod _1341573150338 _131.docx @ 19387 @ 3 @ 1

Main/emergency off switch

Indicator lamp

Button "emptying flap hand"

7.1.2 Functional description

(standard version, special versions may deviate.)

•Start/stop via external limit switch

•Alternatively, an external potential-free signal (supply 24V DC of Ringler) of a processing

machine can be used.

•After stop and stopping time (15sec.) of the turbine, the emptying flap opens for 10 seconds. (if

present, the flushing valve will also switch for 10 seconds)

•No more than 1 suction point can be extracted.

Option: Chip cart present

•Only if the chip cart request is positive will the system start up.

•If the chip cart is removed during extraction, the emptying flap remains closed.

•If the option is not present, a bridge must be set between 12+15.

Pos: 10.6 /0Allg emeines/Seit enumbruch @ 0\mod_1265 272007940_0.doc x@ 219 1@ @1

Operation

16/42

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7.2 Suction process

Pos: 10.7.2 /1 Grundleg ende Sicherheits hinweise/Signalw ort-Feld "Hinweis" @ 0\m od_12614049604 39_131.doc x@ 905 @ @ 1

NOTICE

Pos: 10.7.3 /7 Betrieb, Be dienung/Spänesaug erBeim Saugen von Flüs sigkeiten nur halb einta uchen, um genügend Luf t mitzufördern @ 0\m od_12693550038 66_131.docx @ 3312 @ @ 1

•When vacuuming up liquids only immerse halfway, so that sufficient air is absorbed

Pos: 10.7.4 /6 Inbetrieb nahme/Spänesa ugerGewünschte Absa ugdüse in Steckkon us amH andgriff des Absaugsc hlauches einsetzen. @ 0\mo d_126935156296 7_131.docx @ 3251 @ @1

•Insert desired suction nozzle into the plug-in cone on the handle of the suction tube.

Pos: 10.7.5 /7 Betrieb, Be dienung/Spänesaug erSkizze Saugdüs e falsch-richtig @ 0\ mod_1269356113 020_0.docx @ 3336 @ @ 1

Pos: 10.7.6 /7 Betrieb, Be dienung/Spänesaug erDüse nicht mit der ganz enF läche aufsetzen @ 0\ mod_1269355 889461_131.doc x @3 330 @ @1

Do not immerse the entire area of the nozzle!

Hold the nozzle diagonally to the suction surface,

so that both air and liquid are absorbed

Pos: 10.8 /7 Betrieb, Bedie nung/Funktionsbe schreibung Spüleinric htung @ 6\mod _1390902592385 _131.docx @ 52790 @ 2 @ 1

7.3 Function Description rinsing device

The rinsing device is installed in the collecting container to eg the adhere to prevent wet-cast chips.

Out of the spray nozzles in the collecting container injects a liquid jet, which stuck chips cashed. The

fluid connection is via a 3/4 "female thread. The inflow should be controlled by a solenoid valve which

is controlled via the control of the intake system and is activated during the emptying of the collecting

container (eg 2/2-way solenoid valve Product number 1091000). The pressure of the liquid should be

between 2-3 bar.

1630284 rinsing device for welding

Pos: 11.1 /8 Störungssuc heu nd Störungsb eseitigung/Störungssu che und Störungsbes eitigung @ 0\mo d_1263801277821_ 131.docx @ 1480 @ 1 @ 1

Troubleshooting and fault elimination

17/42

8 Troubleshooting and fault elimination

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8.1 Safety instructions

Pos: 11.3 /1 Grundlegen deSi cherheitshinweis e/Signalwort-Fel d" Warnung" @ 0\ mod_1261404807 286_131.docx @ 893 @ @ 1

WARNING

Pos: 11.4 /1 Grundlegen deSi cherheitshin weise/Hinweis Netzst ecker ziehen @ 0\mo d_1261407392098 _131.docx @ 939 @ @ 1

Before starting work remove the plug from the wall socket!

Pos: 11.5 /8 Störungssuc heu nd Störungsbesei tigung/Bevor Arbeit enzur Störungs beseitigung begon nen werden müssen di eF eststellbrems ena mF ahrgestell ak @ 8\ mod_1424241177 667_131.docx @ 7874 6@ @ 1

Before work for troubleshooting is started, the parking brakes at the undercarriage must be activated.

Pos: 11.6 /8 Störungssuc heu nd Störungsbesei tigung/Sollte nsc hädliche Substanze n entweichen, Maschi nea usschalten, Raum lüf ten bzw. verlassen. @ 2 \mod_1348551 330162_131.doc x@ 3 0232@ @ 1

If harmful substances escape due to a defect (eg filter defect), the machinery must be switched off

immediately and the room has to be aired or leave!

Pos: 11.7 /1 Grundlegen deSi cherheitshinweis e/Sicherheitsi nformationen Wechselstr om-Geräte/ vor Beginn jeder Arbeit.... frei zuschalten@ 0\ mod_12695945 59993_131.doc x@ 3730 @ @1

•Before starting any work on the industrial vacuum cleaner, but particularly before opening covers of

live or moving parts, the industrial vacuum cleaner or system must be correctly disconnected from

the mains and the drive unit must have stopped

Pos: 11.8 /1 Grundlegen deSi cherheitshinweis e/Sicherheitsi nformationen Wechs elstrom-Geräte/Di e nachstehend gen annten Maßnahme n dürfen erst dann zurückg enommen werden @ 0\ mod_1269594747 884_131.docx @ 373 6 @ @ 1

•The measures specified below may only be withdrawn when the industrial vacuum cleaner is

completely reassembled and the maintenance is concluded.

Pos: 11.9 /1 Grundlegen deSi cherheitshinweis e/Sicherheitsi nformationen Wechselstr om-Geräte/Di e üblichen Sicher heitsregeln lauten hier beiz. B. nach VDE 0105 @ 0\ mod_126959491405 9_131.docx @ 374 8 @ @ 1

•The usual safety regulations are, for example, in accordance with VDE 0105:

–Disconnect from mains

–Provide a safeguard to prevent unintentional restarting

–Check that the equipment is not live

–Cover or shield adjacent live parts.

Pos: 11.10 /8 Störungss uche und Störungsbes eitigung/Erste Maßn ahmen zur Störungs beseitigung @ 0\ mod_126380233693 3_131.docx @ 1492 @ 2@ 1

8.2 Initial fault elimination measures

Pos: 11.11 /8 Störungss uche und Störungsbes eitigung/Text vorT abelle der aufgeführten St örungen @ 0\ mod_126380264634 0_131.docx @ 1504 @ @ 1

könne All the errors mentioned in the table below may be eliminated by yourself. In case of major problems

or other failures please contact the customer service of Ringler immediately.

Tel. ++49-(0)7171-94888-0

Perform maintenance tasks in accordance with the description in the Maintenance/Servicing chapter

Pos: 11.12 /8 Störungss uche und Störungsbes eitigung/RI/Tab elle Störungen Spänes auger Drehstro m@ 1\ mod_129041336 6922_131.docx @ 7 310 @ @ 1

Interference

Possible cause

Remedy

Reduced

suction power

Extraction hose or nozzle clogged

Extraction hose leaking

Extraction hose not fitted correctly in

extraction socket

Collection container full

Area filter/pocket filter contaminated

Seal between drive unit and collection

container defective

Extraction turbine defective

Remove clogging

Replace hose

Insert hose correctly

Empty collective

container

Clean or replace filter

Clean or replace seal

Replace suction

turbine by electrician

Extraction motor

is not running

correctly

2 phase run

Motor protection switch has triggered

Fuse triggered

Inspection by

electrician

Fuses trigger

Fuse too low

Defective switch

Defective motor

Inspection by

electrician

Motor runs too

hot

Cooling air volume too low, cooling air

paths clogged

Mains voltage deviates from the motor

nominal voltage by more than 5%

Ensure uninhibited

supply and exit of

cooling air

Inspection by

Troubleshooting and fault elimination

18/42

Motor switched to triangle instead of star

electrician

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Maintenance/Repair

19/42

9 Maintenance/Repair

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9.1 Maintenance regulations

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NOTICE

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Suitable work gloves must always be worn when carrying out maintenance and service tasks,

in order to prevent injuries and soiling with contaminated substances

Pos: 12.5 /1 Grundlegen deSi cherheitshinweis e/Hinweis Netzst ecker ziehen @ 0\mo d_1261407392098 _131.docx @ 939 @ @ 1

Before starting work remove the plug from the wall socket!

Pos: 12.6 /1 Grundlegen deSi cherheitshinweis e/Hinweis Atemsc hutz @ 4\mod_13 58754071540_13 1.docx @ 37562 @ @ 1

Respiratory protection (EN 149:2001)

Pos: 12.7 /1 Grundlegen deSi cherheitshinweis e/Hinweis Schutz brilleb enutzen @ 4\ mod_13588670322 29_131.doc x@ 37 738 @ @ 1

Use protective glasses (acc. to DIN EN 166 1349-BT)

Pos: 12.8 /1 Grundlegen deSi cherheitshinweis e/Hinweis Schutz kleidung benutze n@ 4 \mod_13588490 45279_131.doc x@ 37727 @ @1

Use protective clothing (acc. to EN 13982-1)

Pos: 12.9 /1 Grundlegen deSi cherheitshinweis e/Hinweis Sicher heitsschuhe @ 0\mo d_126140651644 6_131.docx @ 925 @ @ 1

Only use with safety shoes (acc. to EN ISO 20345)

Pos: 12.10 /9 Wartung/Ins tandsetzung/Hi nweistext Wartungs- und Instandsetzu ngsarbeiten @ 0\mo d_126380834419 0_131.docx @ 1528 @ @ 1

•Careful and periodical inspections and maintenance works are necessary to enable an early detection

and elimination of possible errors before they cause bigger problems and damages.

Pos: 12.11 /9 Wartung/Ins tandsetzung/Hi nweistext Haftung und G arantie @ 0\mod _1263809657689_1 31.docx @ 1540 @ @1

•Ringler assumes liability and guarantee only in case of proper use and compliance with the following

maintenance instructions.

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•The operational reliability of the industrial vacuum cleaner can only be maintained if original or

approved spare parts are used exclusively for all maintenance and repairs.

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•For maintenance by the user the device must be disassembled, cleaned and maintained, as far as

practicable, without causing danger for the maintenance personnel or other people. Appropriate

precautions include cleaning before disassembly, providing for filtered forced venting in the location

where the device is disassembled, cleaning the maintenance area and wearing suitable personal

protective equipment.

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•The manufacturer or a trained person must carry out a technical inspection at least once a year, which

comprises, for example, inspection of the filters for damage, checking the machine for leaks and

checking correct functioning of the control device.

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•When performing maintenance or repair work, all contaminated objects which cannot be satisfactorily

cleaned must be disposed of. Such objects must be disposed of in impervious bags, in compliance

with the valid regulations for the elimination of such waste. All machine parts must be considered

contaminated when removed from the hazardous area, and appropriate measures must be taken to

avoid dust distribution.

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