Ringler RI 030 W1E-N Operational manual

Ringler GmbH
73550 Waldstetten [Germany] Fax +49 (0)7171-94 888-28 www.ringler-gmbh.de
Fon +49(0)7171-94888-0
Translation of the Original Operating Manual
RI 030 W1E-N / W2G-N
GERMANY
2015-12-10
GBR

2/48
Copyright
Copyright by
Ringler GmbH
Robert-Bosch-Straße 4-8
73550 Waldstetten
GERMANY

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1Safety Instructions.................................................................................................................................7
1.1 Terms................................................................................................................................................. 7
1.1.1 Operation....................................................................................................................................... 7
1.1.2 Maintenance .................................................................................................................................. 7
1.1.3 Qualified Staff ................................................................................................................................ 7
1.2 Symbols............................................................................................................................................. 7
1.3 General safety information................................................................................................................. 9
2Delivery, internal transportation, unpacking.....................................................................................10
2.1 Delivery............................................................................................................................................ 10
2.2 Internal transport.............................................................................................................................. 10
2.2.1 Dimensions and weight................................................................................................................ 10
2.3 Unpacking........................................................................................................................................ 10
2.4 Packaging material.......................................................................................................................... 10
2.5 Storage conditions........................................................................................................................... 11
2.5.1 Information for storage................................................................................................................. 11
3Appliance description..........................................................................................................................12
3.1 Intended Use ................................................................................................................................... 12
3.1.1 Dust class "L"............................................................................................................................... 12
3.2 Non-Intended Use............................................................................................................................ 12
3.2.1 Dust class "L"............................................................................................................................... 12
4Layout and function.............................................................................................................................13
4.1 Main dimensions.............................................................................................................................. 13
4.2 Technical Data RI 030..................................................................................................................... 13
4.3 Technical Data................................................................................................................................. 13
5Main components.................................................................................................................................14
5.1 RI 030-Wcomponents...................................................................................................................... 14
5.2 Functional description of the chip suction plant............................................................................... 15
6Initiation.................................................................................................................................................16
6.1 Initial operation of the chip............................................................................................................... 16
7Operation...............................................................................................................................................17
7.1 Operation......................................................................................................................................... 17
7.1.1 Single-stage switch...................................................................................................................... 17
7.1.2 Two-stage switch......................................................................................................................... 17
7.2 Suction process ............................................................................................................................... 17
7.3 Emptying the collecting tank............................................................................................................ 18
7.3.1 Preparations for emptying the collecting tank.............................................................................. 18
7.3.2 Manual drainage types RI 030 and RI 100.................................................................................. 18
7.3.3 Emptying liquids........................................................................................................................... 19
7.4 Level indicator on control pipe (ENG-003026) ................................................................................ 19
7.5 Handling notes................................................................................................................................. 20
7.5.1 Suction insert with baffle plate..................................................................................................... 20
7.5.2 Suction insert with baffle plate and perforated basket................................................................. 20
8Troubleshooting and fault elimination...............................................................................................21
8.1 Safety instructions ........................................................................................................................... 21
8.2 Initial fault elimination measures ..................................................................................................... 21

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9Maintenance/Repair..............................................................................................................................22
9.1 Maintenance regulations.................................................................................................................. 22
9.2 Maintenance intervals table............................................................................................................. 23
9.3 Cleaning........................................................................................................................................... 23
9.4 Disassembly of the suction turbine.................................................................................................. 24
9.4.1 Changing the carbon brushes...................................................................................................... 24
9.5 Disassembly of the bag-type filter ................................................................................................... 25
9.6 Circuit diagram for AC drive units.................................................................................................... 26
9.6.1 Circuit diagram for W1G / W1E / W1E-N / W1E-T, single-motor version.................................. 26
9.6.2 Circuit diagram for W2G / W2G-N / W2G-T / W2E, twin-motor version..................................... 26
9.7 Warnings on the suction device....................................................................................................... 27
9.7.1 Warning sign for devices in class "L"........................................................................................... 27
9.7.2 Type sign ..................................................................................................................................... 27
9.8 Wear parts list.................................................................................................................................. 28
10 Decommissioning, storage .................................................................................................................29
11 Disposal.................................................................................................................................................30
12 Spare Parts List ....................................................................................................................................31
12.1 Industrial suction unit type RI 030-W............................................................................................... 31
12.1.1 Industrial suction unit type RI 030-W....................................................................................... 31
12.2 Exploded view drawing driving unit W1E-N (3400266-X-Z)............................................................ 32
12.2.1 Spare part list for driving unit W1E-N (3400266-X-Z).............................................................. 33
12.3 Exploded view drawing driving unit W2G-N (3400314-Z) ............................................................... 33
12.3.1 Spare part list for driving unit W2G-N (3400314-Z)................................................................. 35
12.4 Exploded fan EKO 86/2.................................................................................................................. 36
12.4.1 Parts list fan EKO 86/2 ............................................................................................................ 36
12.5 Exploded fan EKO 87/3.................................................................................................................. 37
12.5.1 Parts list fan EKO 87/3 ............................................................................................................ 37
12.6 Exploded two-stage switch with cable set W2G / W2E / W3G........................................................ 38
12.6.1 Exploded two-stage switch with cable set W2G / W2E / W3G................................................ 38
12.7 Exploded one-stage switch for drive unit with cable set W1G / W1E.............................................. 39
12.7.1 Exploded one-stage switch for drive unit with cable set W1G / W1E...................................... 39
12.8 Collecting tank type RI 030 (2101018) ............................................................................................ 40
12.8.1 Collecting tank type RI 030 (2101018) .................................................................................... 40
12.9 Emptying hose for div. types (2601004-X-Z)................................................................................... 41
12.9.1 Spare parts list Emptying hose for div. types (2601004-X-Z)................................................. 41
12.10 Undercarriage type RI 030 (1201032)......................................................................................... 42
12.10.1 Undercarriage type RI 030 (1201032)..................................................................................... 42
12.11 Spare Parts List Suction hose DN 40, all Types (2600484-Z).................................................... 43
12.11.1 Spare Parts List Suction hose DN 40, all Types (2600484-Z)................................................ 43
12.12 Spare Parts List Suction hose DN 50, all Types (2600398-Z).................................................... 44
12.12.1 Spare Parts List Suction hose DN 50, all Types (2600398-Z)................................................ 44
12.13 Float insert for SB ø420 (2701001-Z).......................................................................................... 45
12.13.1 Float insert for SB ø420 (2701001-Z)...................................................................................... 45
12.14 Baffle plate, float insert, filter basket for SB ø420 ....................................................................... 46
12.14.1 Baffle plate, float insert, filter basket for SB ø420 ................................................................... 46
12.15 Options to combine diverse inserts for chippings suction device ø420....................................... 46
12.16 Accessories List........................................................................................................................... 47

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13 EEC-Declaration of Conformity...........................................................................................................48

Safety Instructions
6/48
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Safety Instructions
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1 Safety Instructions
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1.1 Terms
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1.1.1 Operation
includes installation, initiation (placing at disposal for usage), operation (handling, connection,
disconnection, etc.)
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1.1.2 Maintenance
includes control and attendance (inspections, revisions), maintenance and repair (detection of errors
and their elimination).
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1.1.3 Qualified Staff
are employees authorised by the person responsible for the security of the installation to carry out
the operations required in each case and who are able to recognise and avoid possible dangers by
reason of their training, experience and instructions as well as their knowledge of relevant norms,
prescriptions, accident-prevention rules and working conditions.
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1.2 Symbols
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NOTICE
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Denotes information that does not relate to personal injuries.
This information contains additional directions or general hints.
Pos: 1.9 /1 Grundlege nde Sicherheitshin weise/Signalwort-F eld" Vorsicht" @ 0\mo d_126140489817 1_131.docx @ 899 @ @ 1
CAUTION
Pos: 1.10 /1 Grundleg endeSi cherheitshinw eise/Text zu Vorsichtss ymbol @ 0\mod_ 1261475623349_ 131.docx @ 1000 @ @ 1
Dangerous situation, which could result in minor to moderate injury if it is not avoided.
This information must be regarded strictly to avoid damages to the installation or environment!
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WARNING
Pos: 1.12 /1 Grundleg endeSi cherheitshinw eise/Text zu Warns ymbol, Allgemein @ 0\ mod_1261475434 612_131.doc x@ 99 4@ @1
Dangerous situation, which could result in serious injury or death if it is not avoided.
Pos: 1.13 /1 Grundleg endeSi cherheitshinw eise/Signalwort-Fel d" Gefahr" @ 0\mod_126140 4709797_131.doc x@ 887 @ @ 1
DANGER
Pos: 1.14 /1 Grundleg endeSi cherheitshinw eise/Text zu Gefahr ensymbol @ 0\mod _1261477187354_1 31.docx @ 1007 @ @ 1
Dangerous situation, which will definitely result in serious injury or death if it is not avoided.
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Significance of the Operating Manual
This Operating Manual is part of the supplied product.
The Operating Manual remains valid throughout the product's lifetime, provided that no
technical changes are made.
If the product is sold, the Operating Manual must be handed over to the next owner or user.
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This information must be read before first commissioning.
Pos: 1.17 /1 Grundleg endeSi cherheitshinw eise/Hinweis WARNUNG - Vor Ben utzung der Maschine @ 4\ mod_135850004 6626_131.doc x@ 37492 @ @ 1
WARNING - Read the instructions before using the machine
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CE marking
The CE marking means "Communautés Européennes". It is the external symbol which states
that a product fulfils the requirements imposed on the manufacturer by the European

Safety Instructions
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Community.
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Only use with safety shoes (acc. to EN ISO 20345)
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Only use with work gloves
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Respiratory protection (EN 149:2001)
Pos: 1.22 /1 Grundleg endeSi cherheitshinw eise/Hinweis Schutz kleidung benutze n@ 4 \mod_135884 9045279_131.doc x@ 37727 @ @ 1
Use protective clothing (acc. to EN 13982-1)
Pos: 1.23 /1 Grundleg endeSi cherheitshinw eise/Hinweis Schutz brille benutzen @ 4\ mod_13588670 32229_131.doc x@ 37 738 @ @ 1
Use protective glasses (acc. to DIN EN 166 1349-BT)
Pos: 1.24 /1 Grundleg endeSi cherheitshinw eise/Hinweis Netzst ecker ziehen @ 0\m od_126140739 2098_131.docx @ 939 @ @ 1
Before starting work remove the plug from the wall socket!
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Disconnect before starting work
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While operating electrical machines, certain parts of them are inevitable alive dangerously or
under mechanical stress.
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Hand injury warning sign!
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Recycling symbol
This information must be observed in order to preserve the environment!
Pos: 2/ 0 Allgemeines/Seit enumbruch @ 0\ mod_12652720 07940_0.docx @ 2191 @ @ 1

Safety Instructions
9/48
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1.3 General safety information
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WARNING
Pos: 3.3/ 1 Grundlegende Sicher heitshinweise/Hinweis ele ktrischeS pannung @ 0\mod_1 261407628039_13 1.docx@ 9 46@ @ 1
While operating electrical machines, certain parts of them are inevitable alive dangerously or
under mechanical stress.
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Due to their electrical and mechanical functional properties, machines can cause severe injuries
and damage to property. This particularly applies in the event of incorrect use, operation or
maintenance, or in the event of unauthorized interventions!
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All electrical work must be performed by a qualified electrician. All mechanical work must be carried
out according to instructions (see Maintenance / Repair). The device may be operated only by
qualified personnel who have read and understood the operating instructions.
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The operator must be provided with information, instructions and training on the materials to be
absorbed, including a secure procedure for removal of the absorbed material, before use.
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All notes and data on the machines must be observed!
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Faultless and safe use of this machine includes correct transport and storage, as well as operation
in accordance with regulations and careful maintenance!
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This device is not intended for being used by persons (including) with limited physical, sensory or
mental skills or lack of experience and/or lack of knowledge except if they are supervised by a
person responsible for their safety or were instructed in how to use the device by this person.
Children should be supervised to ensure that they do not play with the device.
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•Operation of the device is only permitted on underground sloping no more than 10° and with
sufficient load-bearing capacity.
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CAUTION
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Only use with safety shoes (acc. to EN ISO 20345)
Pos: 3.13 /6 Inbetriebnah me/Gliedmaßen hera usziehen @ 6\ mod_1401955740 123_131.docx @ 6048 4@ @ 1
•Do not place any limbs between parts to be joined during assembly of the machine parts. When
moving the parts, pull limbs from tightening spaces in time.
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•Make sure that the power supply cord is not damaged by being run over, crushed, tugged etc..
Stop the industrial vacuum cleaner immediately if necessary!
•The power supply cord must be regularly inspected for signs of damage or ageing!
•Connectors of power supply cords must at least be splash-proof!
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•Starting without a filter or with a damaged filter is not allowed
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The suction device must not be operated if wear is detected on fasteners or mounting brackets.
Please arrange for a service immediately, or send the industrial vacuum cleaner for repair to:
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Ringler GmbH
Abt. Service
Robert-Bosch-Straße 4-8
73550 Waldstetten
Tel: ++49-7171-94888-23
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Delivery, internal transportation, unpacking
10/48
2 Delivery, internal transportation, unpacking
Pos: 4.2/ 2 Verpackung, Transport, Lager ung/Anlieferung @ 0\m od_1261401230055_ 131.docx @ 853 @ 2@ 1
2.1 Delivery
Unload the scope of delivery on level ground with sufficiently sized industrial trucks.
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2.2 Internal transport
Transport scope of supply to the site of setup secured against movement or tipping with a sufficiently sized
industrial truck.
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2.2.1 Dimensions and weight
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Packing
L (mm)
910
B (mm)
830
H (mm)
1500
Weight incl. packing
(kg)
70
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2.3 Unpacking
Make sure that no components are left in the packaging.
Scope of delivery: -Suction device
-Technical Manual
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2.4 Packaging material
The packaging materials must be disposed of in accordance with the valid legal requirements.
Correct disposal of this product (electrical waste) (applicable in the countries of the European Union
and other European countries with a separate collection system)
The identification on the product and on the associated literature states that it must not be disposed of
along with normal domestic waste at the end of its service life. Please dispose of this device
separately from other waste, in order to prevent damage to the environment or to human health
through uncontrolled waste disposal. Please recycle this device, in order to promote sustainable re-
use of material resources. Private users should contact the dealer from whom they purchased the
product or the competent authorities, in order to find out how they can recycle the device in an
environmentally-
friendly manner. Commercial users should contact their supplier. This product must not be disposed of
along with other commercial waste.
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Recycling symbol
This information must be observed in order to preserve the environment!
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Delivery, internal transportation, unpacking
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2.5 Storage conditions
2.5.1 Information for storage
Should the industrial exhauster not be operated for a longer period of time, so it has to be stored in
dry, dust and vibrationless rooms.
Temperature T: -10…+40°C
Humidity: max. 85%
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Appliance description
12/48
3 Appliance description
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3.1 Intended Use
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NOTICE
Pos: 6.4 /3 Beschreibung d erM aschine, Verwen dung/Gerät, das in b etriebsbereitem Zusta nd ausgeliefert (Nass für mobile Geräte) @ 4 \mod_1360571 564880_131.doc x@ 39432 @ @ 1
•This device, which has been delivered ready for operation, is designed as a wet and dry vacuum
cleaner for commercial and industrial applications e.g. in hotels, schools, hospitals, factories,
shops, offices and rent transactions. It is particularly suitable for vacuuming up chips, granulate, silt
and non-flammable liquids.
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•Switch off immediately if foam or liquid escapes!
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The machine may only be operated when all filters installed correctly and undamaged.
Pos: 6.7.1 /3 Beschreibung der Maschi ne, VerwendungÜberschri ft:S taubklasse "L" @ 2\mod_13 45207106541_131. docx@ 20 618 @ 3@ 1
3.1.1 Dust class "L"
Observe warning sign on the device!
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•The device is suitable for dusts hazardous to health and not flammable with workplace
limit >1mg/m³ according to dust class L (max. permeability <1%) according to DIN EN
60335-2-69 Annex AA:2010.
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3.2 Non-Intended Use
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NOTICE
Pos: 6.10 /3 Beschreibung der Maschine, V erwendung/Pers onen- und Sachsc häden, nicht besti mmungsgemäße Ver wendung @ 4\mod_ 136197461142 4_131.docx @ 40732 @ @ 1
For all personal injuries and material damages, which are caused by a not -asdirected-
use, the operator and not the manufacturer of the machine is
responsible for !
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•May not be used outdoors!
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WARNING
Pos: 6.13 /3 Beschreibung der Maschine, V erwendung/Nic htge eignet für brennbare Stä ube @ 4\mod_ 1361865721690_ 131.docx @ 40592 @ @ 1
•This device is not suitable for taking up and extracting combustible dusts.
Pos: 6.14 /3 Beschreibung der Maschine, V erwendung/Nic htge eignet für brennbare Flü ssigkeiten @ 4\m od_136057351 9166_131.docx @ 394 43@ @ 1
•This device is not suitable for taking up and extracting flammable liquids (flammable, highly
flammable, highly flammable hazardous substances according to Directive 67/548/EEC)
(Flash Point under 55°C) as well as mixtures of combustible dusts with flammable liquids.
Pos: 6.15 /3 Beschreibung der Maschine, V erwendung/Nic hti n explosionsgefähr detenR äumen zugel assen! @ 0\mod_1 269511242762_131. docx @ 3587 @ @ 1
•The vacuum cleaner is not approved for operation in potentially explosive areas!
Pos: 6.16 /1 Grundleg endeSi cherheitshinw eise/Signalwort-F eld" Gefahr" @ 0\mo d_126140470979 7_131.docx @ 887 @ @ 1
DANGER
Pos: 6.17 /3 Beschreibung der Maschine, V erwendung/Bei nich t bestimmungsge mäßer Verwendung b esteht Explosions- u ndBr andgefahr @ 1\ mod_133594159471 7_131.docx @ 12048 @ @ 1
•With improper use may cause explosion and fire!
Pos: 6.18.1 /3 Beschreibung der Maschin e,V erwendungÜbersc hrift: Staubklasse "L" @ 2\mod_1 345207106541_131.d ocx@ 2 0618@ 3 @ 1
3.2.1 Dust class "L"
Observe warning sign on the device!
Pos: 6.18.2 /3 Beschrei bung derM aschine, Ver wendungNicht geeig netf ür Staubklasse M und H @ 2\ mod_134520 5305674_131.d ocx @ 20609 @ @ 1
•The device is not suitable for dust class Mand H.
Pos: 6.18.3 /3 Beschrei bung derM aschine, Ver wendung/Nicht geeign et für krebserreg ende Gefahrstoffe g emäß GefStoffV, TRGS @ 8 \mod_142410011 5484_131.doc x@ 78 470 @ @ 1
•The device is not suitable for carcinogenic hazardous substances purs. to GefStoffV §10,
TRGS 905 or TRGS 906.
Pos: 6.18.4 /3 Beschrei bung derM aschine, Ver wendungNicht ge eignetf ür Asbest @ 2\ mod_134484222280 5_131.docx @ 20352 @ @ 1
•The device is not suitable for asbestos pursuant to TRGS 519.
Pos: 7.1 /4 Aufbau und Funktio n, Technische Date n/Aufbau und Fun ktion@ 0\mod_ 1263203845612_ 131.docx @ 1120 @ 1 @ 1

Layout and function
13/48
4 Layout and function
Pos: 7.2 /4 Aufbau und Funktio n, Technische Date n/Überschrift: Haupt maße @ 1\mod _1288959443995_1 31.docx @ 6980 @ 2 @ 1
4.1 Main dimensions
Pos: 7.3 /4 Aufbau und Funktio n, Technische Date n/Ringler Industries auger und fahrbare Entst auber werden in b etriebsbereitem Zust and ausgeliefert. @ 1\ mod_12889595241 59_131.docx @ 698 7 @ @ 1
Ringler industrial vacuum cleaners and mobile dust collectors are delivered in operational condition
Pos: 7.4 /4 Aufbau und Funktio n, Technische Date n/RI/Zeichnung RI 0 30H auptmaße @ 1\mo d_12785950836 03_0.docx @ 6291 @ @ 1
Pos: 7.5 /4 Aufbau und Funktio n, Technische Date n/RI/neue Technisc heD aten/Technisch eD aten RI 030 @ 8\mod_ 1425393906752 _131.docx @ 81480 @ 2 @ 1
4.2 Technical Data RI 030
Motor
W1E-N
W2G-N
Weight
44kg
47kg
Sound pressure level LpA
according IEC 60704-2-1
70dB(A)
74dB(A)
Uncertainty KpA
2dB(A)
2dB(A)
Protection class
I
Ambient temperature
-15°C to +40°C
Intake temperature medium
max. +40°C
Installation altitude
max. 1000m over NN
Pos: 7.6 /4 Aufbau und Funktio n, Technische Date n/RI/neue Technisc heD aten/Technisch eD aten W1E-N/ W2G-N @ 8\mod_1425 371458644_131.d ocx @ 81452 @ 2 @ 1
4.3 Technical Data
W1E-N
W2G-N
Output
1,3kW
2,0kW
Frequency
50Hz
50Hz
Hedging
16A
16A
Voltage/
Power intake
220-240V / 5,9A
220-240V / 9,0A
Pressure
23kPa/230mbar
22kPa/220mbar
Air displacement
volume
215m³/h
360m³/h
Protection type
IPX 4
IPX 4
Pos: 8.1/ 5 Anlagenbeschrei bung, Bedienungs- und Anz eigeelemente, Betriebs arten/Hauptkompo nenten, Kapitelüberschrift @ 0\ mod_126338734 9738_131.docx @ 1276 @ 1 @ 1

Main components
14/48
5 Main components
Pos: 8.2/ 5 Anlagenbeschrei bung, Bedienungs- und Anz eigeelemente, Betriebs arten/RI/Überschrif t:Be standteile RI 030-W @ 1\mod _1278654672837_1 31.docx @ 6330 @ 2@ 1
5.1 RI 030-Wcomponents
Pos: 8.3 /5 Anlagenbesc hreibung, Bedienu ngs- und Anzeigeele mente, Betriebsart en/RI/Zeichnung Ha uptbestandteile RI 03 0@ 3 \mod_1350631 351602_0.doc x@ 324 25 @ @ 1
Pos: 8.4 /5 Anlagenbesc hreibung, Bedienu ngs- und Anzeigeele mente, Betriebsart en/RI/Tabelle zu Zeich nungH auptkomp onentenR I 030/RI100 @ 0 \mod_126952412 7409_131.docx @ 362 6@ @ 1
A
ON / OFF switch
B
Drive unit
C
Rotatable clamping lever
D
Baffle plate
E
Sliding handle
F
Level control and discharge tube
G
Collecting tank
H
Engagement tab with locking pin
I
Undercarriage
J
Perforated basket
K
Mechanical float insert, special accessory
L
Nozzle
M
Suction tube
Pos: 8.5/ 5 Anlagenbeschreib ung,B edienungs- und Anzeigeel emente, Betriebsarten/RI/F unktions Beschreibung Spänesa uger@ 0 \mod_126952591672 2_131.docx @ 3652 @ 2 @ 1

Main components
15/48
5.2 Functional description of the chip suction plant
A vacuum is generated in the collecting tank by means of suction turbines in the drive unit. The raw air
is sucked in through the nozzle and the suction tube. Coarser particles fall out of the air current into
the collecting tank or perforated basket. The baffle plate prevents damage to the bag-type filter on the
drive unit. Smaller particles and dust are collected on the surface of the filter material as they pass
through the bag-type filter. The resulting clean air is blown back into the work area via the suction
turbines and the sound-damping exhaust air tube.
The cooling air for the suction turbines is drawn into the air intakes on the hood and flows along the
motor. This heated air is discharged back into the work area again through various air gaps on the
hood.
Pos: 9.1/ 6I nbetriebnahme/Inb etriebnahme, Kapitelü berschrift @ 0\mod_126348 1987997_131.doc x@ 136 2@ 1 @ 1

Initiation
16/48
6 Initiation
Pos: 9.2 /1 Grundlege nde Sicherheitshin weise/Hinweis Sicherh eitsschuhe @ 0\ mod_1261406516 446_131.docx @ 925 @ @ 1
Only use with safety shoes (acc. to EN ISO 20345)
Pos: 9.3/ 6I nbetriebnahme/S pänesauger/Überschrif t: Erstinbetriebnahme @ 0\m od_126934923363 1_131.docx @ 3176 @ 2 @ 1
6.1 Initial operation of the chip
Pos: 9.4 /1 Grundlege nde Sicherheitshin weise/Signalwort-F eld" Vorsicht" @ 0\mo d_126140489817 1_131.docx @ 899 @ @ 1
CAUTION
Pos: 9.5/ 6I nbetriebnahme/S pänesauger/Dieser Ringler Ind ustriesauger darf nur mit Sicherh eitsschuhen bedient werden @ 0\ mod_1269350891518_1 31.docx @ 3221 @ @ 1
This Ringler industrial vacuum cleaner may only be operated when wearing safety shoes
Pos: 9.6 /6I nbetriebnahm e/Verantwortung B etreiber Installation Sc hutzeinrichtung Tre nnung Anschlussp hasen @ 6\mod_ 1401953418877_13 1.docx @ 60458 @ @ 1
•The operator shall be responsible for installation of protective equipment that will recognise a short-
circuit in case of fault and isolate all connection phases.
Pos: 9.7 /6I nbetriebnahm e/Spänesauger/N etzanschlussl eitungen überprüfen @ 0\mod_12 69349980705_13 1.docx @ 3197 @ @ 1
•Make sure that the power supply cord is not damaged by being run over, crushed, tugged etc..
Stop the industrial vacuum cleaner immediately if necessary!
•The power supply cord must be regularly inspected for signs of damage or ageing!
•Connectors of power supply cords must at least be splash-proof!
Pos: 9.8/ 6I nbetriebnahme/S pänesauger/Die ma x.Sic herungsstromstär kedarf 16 Anic htü berschreiten. @ 2\ mod_134615371839 0_131.docx @ 21458 @ @ 1
The max. fuse current of the supply cable must not exceed 16 A slow-blow.
Pos: 9.9 /6I nbetriebnahm e/Spänesauger/Di e Betriebsbedingu ngens timmen mit den Schild angaben @ 0\ mod_1269350197 077_131.docx @ 3203 @ @ 1
•The operating conditions must match the data on the plate and the supplied documentation, if
applicable.
Pos: 9.10 /6 Inbetriebnah me/Spänesaug er/Zweimotorige Ausf ührungen dürfen nur betri eben werden @ 0\ mod_1269350426 634_131.doc x@ 32 15@ @ 1
Twin-motor versions may only be operated with both suction turbines are switched on.
Pos: 9.11 /6 Inbetriebnah me/Spänesaug er/Die Inbetriebnah me ohne Filter oder einem besc hädigten Filter ist nicht z ulässig @ 0\mod_ 1269350986591_1 31.docx @ 3227 @ @ 1
•Starting without a filter or with a damaged filter is not allowed
Pos: 9.12 /1 Grundleg endeSi cherheitshinw eise/Signalwort-F eld" Hinweis" @ 0\m od_12614049604 39_131.docx @ 905 @ @ 1
NOTICE
Pos: 9.13 /6 Inbetriebnah me/Spänesaug er/Der Industriesauger is t ordnungsgemäß montiert, @ 0 \mod_126935120 4934_131.docx @ 323 9 @ @ 1
•The industrial vacuum cleaner must be correctly installed, with all necessary lines and tubes
connected.
Pos: 9.14 /6 Inbetriebnah me/Spänesaug er/Die Kühlluftführ ungist nic ht beeinträchtigt @ 0 \mod_1269351 426579_131.doc x@ 3245 @ @ 1
•The cooling air duct must be fully functional, the cooling effect must also not be impaired by soiling
of the cooling surfaces.
Pos: 9.15 /6 Inbetriebnah me/Spänesaug er/Kontrollieren, ob Prallbl ech und event. Siebkorb richtig eingelegt sin d. @ 0\mod_12693 51613267_131. docx@ 3 257 @ @ 1
Check that baffle plate and perforated basket, if applicable, are correctly inserted.
Pos: 9.16 /6 Inbetriebnah me/Spänesaug er/Gewünschte Abs augdüse in Steckkonus a mH andgriff des Absa ugschlauches ei nsetzen. @ 0\mod _1269351562967 _131.docx @ 3251 @ @ 1
•Insert desired suction nozzle into the plug-in cone on the handle of the suction tube.
Pos: 9.17 /6 Inbetriebnah me/Spänesaug er/Zentrischen Sitz der A ntriebseinheit auf Be hälter kontrollieren . @0 \mod_1269351 676324_131.doc x@ 3 263 @ @ 1
•Check that the drive unit is centrally located on the tank.
Pos: 9.18 /6 Inbetriebnah me/Spänesaug er/Antriebseinheit d urch 180-Grad Dreh ung der Klemmgriffe verrieg eln. @ 0\mod_1 269351748189_131. docx @ 3269 @ @ 1
Lock the drive unit by turning the clamping levers 180 degrees.
Pos: 9.19 /6 Inbetriebnah me/Spänesaug er/Netzstecker einstec ken @ 3\mod_ 1353317852290_13 1.docx @ 34512 @ @ 1
Put in power plug
Pos: 9.20 /6 Inbetriebnah me/Spänesaug er/Industriesaug er mit dem an der Antriebsein heit befindlichen Ein/ Ausschalter in Betri ebse tzen @ 0\mod_126 9351880561_13 1.docx@ 3281 @ @ 1
Start up the industrial vacuum cleaner with the on/off switch located on the drive unit.
Pos: 10.1 /7 Betrieb, Be dienung/Betrieb, Be dienung, Kapitelübersc hrift @ 0\mod_12 63539997200_13 1.docx @ 1414 @ 1 @ 1

Operation
17/48
7 Operation
Pos: 10.2 /7 Betrieb, Be dienung/Betrieb, Übersc hrift 1.1 @ 0\mod_ 1263544263702_ 131.docx @ 1432 @ 2 @ 1
7.1 Operation
Pos: 10.3 /1 Grundleg endeSi cherheitshin weise/Signalwort-F eld" Vorsicht" @ 0\m od_12614048981 71_131.docx @ 899 @ @ 1
CAUTION
Pos: 10.4 /7 Betrieb, Be dienungGerät nur mit akti vierten Feststellbre msena ktivieren @ 6\m od_140197169 4391_131.docx @ 605 11@ @ 1
•Only operate the device with the parking brakes activated.
•Only move the device at walking speed. Act with care. In case of sloping paths, bring in a second
person to help.
Pos: 10.5 /7 Betrieb, Be dienung/Spänesa uger/Ein-Stufen Sch alter Wechselstro m @ 0\mod_12693 54455722_131.docx @ 3 305 @ 3 @ 1
7.1.1 Single-stage switch
0= Motor off 1= Motor on
Pos: 10.6 /7 Betrieb, Be dienung/Spänesa uger/Zwei-Stufen Sc halter Wechselstrom ( W2G/W2E) @ 0\ mod_126935306727 1_131.docx @ 3299 @ 3@ 1
7.1.2 Two-stage switch
0= Motors off 1= Motor 1 on 2= Motors 1 and 2 on
Pos: 10.7 /6 Inbetriebnah me/Spänesaug er/Zweimotorige Ausf ührungen dürfen nur betri eben werden @ 0\ mod_1269350426 634_131.doc x@ 32 15@ @ 1
Twin-motor versions may only be operated with both suction turbines are switched on.
Pos: 10.8.1 /7 Betrieb, Be dienung/Spänesaug er/Überschrift A bsaugvorgang @ 0\ mod_1269355638 357_131.docx @ 3324 @ 2 @ 1
7.2 Suction process
Pos: 10.8.2 /1 Grundleg ende Sicherheitshin weise/Signalwort- Feld "Hinweis" @ 0\ mod_1261404960 439_131.doc x@ 90 5 @ @ 1
NOTICE
Pos: 10.8.3 /7 Betrieb, Be dienung/Spänesaug er/Beim Saugen vo nFl üssigkeiten nur halb einta uchen, um genügen d Luft mitzuförder n@ 0 \mod_1269355 003866_131.doc x@ 3312 @ @ 1
•When vacuuming up liquids only immerse halfway, so that sufficient air is absorbed
Pos: 10.8.4 /7 Betrieb, Be dienung/Spänesaug er/Beim Saugen vo n Stäuben nur halb eintauch en, umg enügend Luft mitzufördern @ 4 \mod_13583 20668235_131.docx @ 3 7423 @ @ 1
•When vacuuming up dust only immerse halfway, so that sufficient air is absorbed
Pos: 10.8.5 /6 Inbetri ebnahme/Spänesa uger/Gewünschte A bsaugdüse in Stec kkonus amH andgriff des Absa ugschlauches ei nsetzen. @ 0\ mod_1269351562 967_131.docx @ 3251 @ @ 1
•Insert desired suction nozzle into the plug-in cone on the handle of the suction tube.
Pos: 10.8.6 /7 Betrieb, Be dienung/Spänesaug er/Skizze Saugdüse f alsch-richtig @ 0\ mod_126935611 3020_0.doc x@ 3336 @ @ 1
Pos: 10.8.7 /7 Betrieb, Be dienung/Spänesaug er/Düse nicht mit der g anzen Fläche aufs etzen@ 0\mod_1 269355889461_ 131.docx @ 3330 @ @1
Do not immerse the entire area of the nozzle!
Hold the nozzle diagonally to the suction surface,
so that both air and liquid are absorbed
Pos: 10.9 /0Allg emeines/Seit enumbruch @ 0\mod_1265 272007940_0.doc x@ 219 1@ @ 1

Operation
18/48
Pos: 10.10.1 /7 Betrieb, B edienung/Spänesa uger/Überschrift: E ntleeren des Sammelb ehälters @ 0\m od_12693580706 05_131.docx @ 3348 @ 2 @ 1
7.3 Emptying the collecting tank
Pos: 10.10.2 /1 Grun dlegende Sicherheitshi nweise/Signal wort-Feld "Vorsicht" @ 0\ mod_1261404 898171_131.docx @ 8 99@ @ 1
CAUTION
Pos: 10.10.3 /7 Betrieb, B edienung/Spänesa uger/Vor dem Abnehm en der Antriebsein heit, denM otor ausschalt enu nd denN etzstec ker ziehen! @ 0\mod_126 9358198766_131.d ocx @ 3354@ @ 1
Before removing the drive unit, switch off the motor and remove the mains plug!
Pos: 10.10.4 /1 Grun dlegende Sicherheitshi nweise/Hinweis N etzstecker ziehen @ 0\ mod_1261407392 098_131.docx @ 939 @ @ 1
Before starting work remove the plug from the wall socket!
Pos: 10.10.5 /7 Betrieb, Bedienu ng/Spänesauger/V orbereitungen zur Entleer ungd es Sammelbehälters (RI 20/ RI 30/ RI 80/ RI 100) @ 3\ mod_135107288412 2_131.docx @ 32548 @ 3 @ 1
7.3.1 Preparations for emptying the collecting tank
Lock swivel casters
Remove suction tube
Remove drive unit
Remove baffle plate from collecting tank
Remove perforated basket from collecting tank and empty
Pos: 10.10.6 /7 Betrieb, B edienung/Spänesa uger/Handentleer ungT ypen RI 030 und RI 1 00 @ 0\mod_127244 7269766_131.doc x @ 4494 @ 3 @ 1
7.3.2 Manual drainage types RI 030 and RI 100
Release lock with foot,
Take hold of collecting tank by both handles and tip it over the pivot point.
Pos: 10.10.7 /1 Grun dlegende Sicherheitshi nweise/Signal wort-Feld "Vorsicht" @ 0\ mod_1261404 898171_131.docx @ 8 99@ @ 1
CAUTION
Pos: 10.10.8 /7 Betrieb, Bedienu ng/Spänesauger/B eif estsitzendem Schmutz b eachten,(T ypen RI 030/ RI 100) @ 0\mod_ 1272447617671_13 1.docx@ 4500 @ @ 1
In the event of persistent dirt, lease note that it can suddenly come away during the tipping process, causing
the tank to lurch forwards.
Pos: 10.10.9 /7 Betrieb, Bedienu ng/Spänesauger/S kizze, Bilder Entleerung Typen RI 030 u ndRI 100 @ 0\ mod_12724486 34173_0.docx @ 4520 @ @ 1
Pos: 10.10.10 /0 Allg emeines/Seitenum bruch @ 0\mod_12 65272007940_0.d ocx @ 2191 @ @ 1

Operation
19/48
Pos: 10.10.11 /7 Betrieb, Bedien ung/Spänesauger/ Entleerung von Flüssigkeiten RI 20 /RI 30/ RI 80/ RI 10 0@ 3 \mod_1351072600 034_131.docx @ 32537 @ 3 @ 1
7.3.3 Emptying liquids
Remove perforated basket manually.
Drain liquids by means of the level control and discharge tube!
Pos: 10.10.12 /7 Betrieb , Bedienung/Spänes auger/Skizze Entle erschlauch @ 0\m od_126950221 0155_0.docx @ 3458 @ @ 1
Pos: 10.10.13 /7 Betrieb , Bedienung/Spä nesauger/Füllstands anzeige am Kontrollsc hlauch @ 0\mod _1269446376801_1 31.docx @ 3426 @ 2 @ 1
7.4 Level indicator on control pipe (ENG-003026)
Label: Max. liquid filling level
Pos: 10.11 /0 Allgem eines/Seitenumbruch @ 0\mod_ 1265272007940_ 0.docx @ 2191 @ @ 1

Operation
20/48
Pos: 10.12 /7 Betrieb, B edienung/Spänes auger/Überschrift: Ha ndhabungshinweis e @ 0\mod_12 69499438343_131.d ocx @ 3452 @ 2 @ 1
7.5 Handling notes
Pos: 10.13/ 7 Betrieb, Bedienung/S pänesauger/Abs augeinsatz mit Prallblech @ 3\mod_1 350558377241_1 31.docx @ 32193 @ 3@ 1
7.5.1 Suction insert with baffle plate
for materials such as wet chips, liquids, sludge, granulate and small quantities of dust.
Position of the baffle plate (A)
Pos: 10.14 /7 Betrieb, B edienung/Spänes auger/Absaugeins atzmi t Prallblech und Sie bkorb @ 3\mod_13 50559913378_13 1.docx @ 32292 @ 3 @ 1
7.5.2 Suction insert with baffle plate and perforated basket
for materials such as small quantities of wet chips and liquids
A = Baffle plate
B = Perforated basket
C = Position of small baffle plate in relation to baffle plate
The small baffle plate must fit closely! Reposition on the tube if necessary.
Pos: 11.1 /8 Störungssuc he und Störungsb eseitigung/Störungssu che und Störungsbes eitigung @ 0\mo d_1263801277821 _131.docx @ 1480 @ 1 @ 1
This manual suits for next models
1
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