Ringler RI 331 D1,5 H IE2 User manual

Ringler GmbH
73550 Waldstetten [Germany] Fax +49 (0)7171-94 888-28 www.ringler-gmbh.de
Fon +49(0)7171-94888-0
Translation of the Original Operating Manual
RI 331 D1,5 / D3 / D4 H IE2
GERMANY
Date of Delivery:
2015-12-10
GBR

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Copyright
Copyright by
Ringler GmbH
Robert-Bosch-Straße 4-8
73550 Waldstetten
GERMANY

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1Safety Instructions.................................................................................................................................7
1.1 Terms................................................................................................................................................. 7
1.1.1 Operation....................................................................................................................................... 7
1.1.2 Maintenance .................................................................................................................................. 7
1.1.3 Qualified Staff ................................................................................................................................ 7
1.2 Symbols............................................................................................................................................. 7
1.3 General safety information................................................................................................................. 9
2Delivery, internal transportation, unpacking.....................................................................................10
2.1 Delivery............................................................................................................................................ 10
2.2 Internal transport.............................................................................................................................. 10
2.2.1 Dimensions and weight................................................................................................................ 11
2.3 Unpacking........................................................................................................................................ 11
2.4 Packaging material.......................................................................................................................... 11
2.5 Storage conditions........................................................................................................................... 11
2.5.1 Information for storage................................................................................................................. 11
3Appliance description..........................................................................................................................12
3.1 Intended Use ................................................................................................................................... 12
3.1.1 Dust class "H".............................................................................................................................. 12
3.2 Non-Intended Use............................................................................................................................ 12
4Layout and function.............................................................................................................................13
4.1 Main dimensions.............................................................................................................................. 13
4.2 Technical Data total device RI 331.................................................................................................. 13
4.3 Technical Data D1,5 IE2.................................................................................................................. 14
4.4 Technical Data D3 IE2..................................................................................................................... 14
4.5 Technical Data D4 IE2..................................................................................................................... 14
5Main components.................................................................................................................................15
5.1 Components RI 331......................................................................................................................... 15
5.2 Function Description Industrial Extractor/deduster.......................................................................... 15
6Initiation.................................................................................................................................................16
6.1 Connection to the electric mains ..................................................................................................... 16
6.2 Before switching on, check:............................................................................................................. 16
6.3 Switching the device on/off at the motor protection switch.............................................................. 16
6.4 Incorrect rotational direction ............................................................................................................ 16
6.5 Potential equalization conductors.................................................................................................... 17
7Operation...............................................................................................................................................18
7.1 Operation......................................................................................................................................... 18
7.1.1 ON / OFF switch Three-phase current ........................................................................................ 18
7.2 Suction process ............................................................................................................................... 18
7.3 Filter cleaning .................................................................................................................................. 19
7.3.1 Manual filter cleaning................................................................................................................... 19
7.3.2 Electrical filter cleaning................................................................................................................ 19
7.4 Minimum volume flow...................................................................................................................... 19
7.5 Time of dedusting ............................................................................................................................ 20
7.6 Empty collection container Type RI 031, 131, 331, 334 with PE dust bag...................................... 20
8Troubleshooting and fault elimination...............................................................................................22

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8.1 Safety instructions ........................................................................................................................... 22
8.2 Initial fault elimination measures ..................................................................................................... 22
9Maintenance/Repair..............................................................................................................................24
9.1 Maintenance regulations.................................................................................................................. 24
9.2 Maintenance intervals table............................................................................................................. 25
9.3 Cleaning........................................................................................................................................... 25
9.4 Disassembly of the suction turbine.................................................................................................. 26
9.5 Disassembly of the bag-type filter ................................................................................................... 27
9.6 Changing the filter cloth for the bag-type filter................................................................................. 28
9.6.1 Work steps for pocket filter change ............................................................................................. 29
9.7 Change H14-filter cartridge.............................................................................................................. 32
9.7.1 Removal H14 filter: ...................................................................................................................... 33
9.7.2 Installation H14 filter: ................................................................................................................... 33
9.8 Warnings on the suction device....................................................................................................... 33
9.8.1 Warning sign for devices in class "H".......................................................................................... 33
9.8.2 Rotational direction identification................................................................................................. 34
9.8.3 Marking: Vacuum cleaner............................................................................................................ 34
9.8.4 Type sign ..................................................................................................................................... 34
9.9 Wear parts list.................................................................................................................................. 35
10 Decommissioning, storage .................................................................................................................36
11 Disposal.................................................................................................................................................37
12 Spare Parts List ....................................................................................................................................38
12.1 Industrial suction unit type RI 331-D-IS-H....................................................................................... 38
12.2 Industrial suction unit type RI 331-D-IS-H....................................................................................... 38
12.3 RI-Drive Part IE2 with motor protection switch PKZM..................................................................... 39
12.4 RI-Drive Part IE2 with motor protection switch PKZM..................................................................... 40
12.5 Spare parts list/drawing chassis RI 331 type (2201100)................................................................. 43
12.6 Spare parts list/drawing chassis RI 331 type (2201100)................................................................. 43
12.7 Locking device................................................................................................................................. 44
12.8 Locking device................................................................................................................................. 44
12.9 Spare parts list/drawing filter pocket filter 1.75m² cat."L" as or "M" as, (2350201/2350111).......... 45
12.10 Spare parts list/drawing filter pocket filter 1.75m² cat."L" as or "M" as, (2350201/2350111)...... 45
12.11 Spare parts list/drawing hand shaker for pocket filter (2380188).............................................. 46
12.12 Spare parts list/drawing hand shaker for pocket filter (2380188).............................................. 46
12.13 Spacer rake for pocket filter 1.75/3.2/5.2m², (2381000), (2381001), (2381002)......................... 47
12.14 Spacer rake for pocket filter 1.75/3.2/5.2m², (2381000), (2381001), (2381002)......................... 47
12.15 Spare parts list/drawing H14 filter assembly (2350179)............................................................. 48
12.16 Spare parts list/drawing H14 filter assembly (2350179)............................................................. 48
12.17 Collection container 50 litres, V2A. with 3 casters (2100349)..................................................... 49
12.18 Collection container 50 litres, V2A. with 3 casters (2100349)..................................................... 49
12.19 Spare Parts List/Drawing Collection Container Type RI 331 (334) ............................................. 50
12.20 Spare Parts List/Drawing Collection Container Type RI 331 (334) ............................................. 50
12.21 Spare Parts List Suction hose DN 40, all Types (2600484-Z).................................................... 51
12.21.1 Spare Parts List Suction hose DN 40, all Types (2600484-Z)................................................ 51
12.22 Spare Parts List Suction hose DN 50, all Types (2600398-Z).................................................... 52
12.22.1 Spare Parts List Suction hose DN 50, all Types (2600398-Z)................................................ 52

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12.22.2 Spare Parts List Suction hose DN 70, all Types...................................................................... 53
12.22.3 Spare Parts List Suction hose DN 70, all Types...................................................................... 53
12.23 Accessories List........................................................................................................................... 54
13 Component documentation.................................................................................................................55
13.1 Documentation for side-channel compressor.................................................................................. 55
13.2 Documentation for differential pressure switch - Technical data..................................................... 55
14 EEC-Declaration of Conformity...........................................................................................................56

Safety Instructions
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Safety Instructions
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1 Safety Instructions
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1.1 Terms
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1.1.1 Operation
includes installation, initiation (placing at disposal for usage), operation (handling, connection,
disconnection, etc.)
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1.1.2 Maintenance
includes control and attendance (inspections, revisions), maintenance and repair (detection of errors
and their elimination).
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1.1.3 Qualified Staff
are employees authorised by the person responsible for the security of the installation to carry out
the operations required in each case and who are able to recognise and avoid possible dangers by
reason of their training, experience and instructions as well as their knowledge of relevant norms,
prescriptions, accident-prevention rules and working conditions.
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1.2 Symbols
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NOTICE
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Denotes information that does not relate to personal injuries.
This information contains additional directions or general hints.
Pos: 1.9 /1 Grundlegend e Sicherheitshin weise/Signalwort-F eld" Vorsicht" @ 0\mo d_126140489817 1_131.docx @ 899 @ @ 1
CAUTION
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Dangerous situation, which could result in minor to moderate injury if it is not avoided.
This information must be regarded strictly to avoid damages to the installation or environment!
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WARNING
Pos: 1.12 /1 Grundlegen deSi cherheitshinweis e/Text zu Warns ymbol, Allgemein @ 0\ mod_12614754346 12_131.doc x@ 994 @ @1
Dangerous situation, which could result in serious injury or death if it is not avoided.
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DANGER
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Dangerous situation, which will definitely result in serious injury or death if it is not avoided.
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Significance of the Operating Manual
This Operating Manual is part of the supplied product.
The Operating Manual remains valid throughout the product's lifetime, provided that no
technical changes are made.
If the product is sold, the Operating Manual must be handed over to the next owner or user.
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This information must be read before first commissioning.
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WARNING - Read the instructions before using the machine
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CE marking
The CE marking means "Communautés Européennes". It is the external symbol which states
that a product fulfils the requirements imposed on the manufacturer by the European

Safety Instructions
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Community.
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Only use with safety shoes (acc. to EN ISO 20345)
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Only use with work gloves
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Respiratory protection (EN 149:2001)
Pos: 1.22 /1 Grundlegen deSi cherheitshinweis e/Hinweis Schutz kleidung benutze n@ 4 \mod_13588490 45279_131.doc x@ 37727 @ @ 1
Use protective clothing (acc. to EN 13982-1)
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Use protective glasses (acc. to DIN EN 166 1349-BT)
Pos: 1.24 /1 Grundlegen deSi cherheitshinweis e/Hinweis Netzst ecker ziehen @ 0\mo d_1261407392098 _131.docx @ 939 @ @ 1
Before starting work remove the plug from the wall socket!
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Disconnect before starting work
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While operating electrical machines, certain parts of them are inevitable alive dangerously or
under mechanical stress.
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Hand injury warning sign!
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Recycling symbol
This information must be observed in order to preserve the environment!
Pos: 2/ 0 Allgemeines/Seit enumbruch @ 0\ mod_12652720 07940_0.docx @ 2191 @ @ 1

Safety Instructions
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1.3 General safety information
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WARNING
Pos: 3.3/ 1 Grundlegende Sicher heitshinweise/Hinweis ele ktrischeS pannung @ 0\mod_12 61407628039_13 1.docx@ 9 46@ @ 1
While operating electrical machines, certain parts of them are inevitable alive dangerously or
under mechanical stress.
Pos: 3.4 /1 Grundlegend e Sicherheitshin weise/Sicherheitsinfor mationen Wechsels trom-Geräte/A ufgrund ihrer funktion ellb edingten elektrisc hen @ 0\mod_12695 04589175_131. docx@ 3480 @ @ 1
Due to their electrical and mechanical functional properties, machines can cause severe injuries
and damage to property. This particularly applies in the event of incorrect use, operation or
maintenance, or in the event of unauthorized interventions!
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All electrical work must be performed by a qualified electrician. All mechanical work must be carried
out according to instructions (see Maintenance / Repair). The device may be operated only by
qualified personnel who have read and understood the operating instructions.
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The operator must be provided with information, instructions and training on the materials to be
absorbed, including a secure procedure for removal of the absorbed material, before use.
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All notes and data on the machines must be observed!
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Faultless and safe use of this machine includes correct transport and storage, as well as operation
in accordance with regulations and careful maintenance!
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This device is not intended for being used by persons (including) with limited physical, sensory or
mental skills or lack of experience and/or lack of knowledge except if they are supervised by a
person responsible for their safety or were instructed in how to use the device by this person.
Children should be supervised to ensure that they do not play with the device.
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•Operation of the device is only permitted on underground sloping no more than 10° and with
sufficient load-bearing capacity.
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CAUTION
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Only use with safety shoes (acc. to EN ISO 20345)
Pos: 3.13 /6 Inbetriebnah me/Gliedmaßen hera usziehen @ 6\ mod_1401955740 123_131.docx @ 6048 4@ @ 1
•Do not place any limbs between parts to be joined during assembly of the machine parts. When
moving the parts, pull limbs from tightening spaces in time.
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•Make sure that the power supply cord is not damaged by being run over, crushed, tugged etc..
Stop the industrial vacuum cleaner immediately if necessary!
•The power supply cord must be regularly inspected for signs of damage or ageing!
•Connectors of power supply cords must at least be splash-proof!
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•Starting without a filter or with a damaged filter is not allowed
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The suction device must not be operated if wear is detected on fasteners or mounting brackets.
Please arrange for a service immediately, or send the industrial vacuum cleaner for repair to:
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Ringler GmbH
Abt. Service
Robert-Bosch-Straße 4-8
73550 Waldstetten
Tel: ++49-7171-94888-23
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Delivery, internal transportation, unpacking
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2 Delivery, internal transportation, unpacking
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2.1 Delivery
Unload the scope of delivery on level ground with sufficiently sized industrial trucks.
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2.2 Internal transport
Transport scope of supply to the site of setup secured against movement or tipping with a sufficiently sized
industrial truck.
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The rotary current drive unit can be taken up at the attached ring
screw for internal transport with a crane (observe carrying capacity of
the lifting gear!).
Transport of the entire device by the ring screw is forbidden!
When removing the entire device after use of the machine, a
protective clothing has to be worn.
Use the provided handles!
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Delivery, internal transportation, unpacking
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2.2.1 Dimensions and weight
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Packaging
L (mm)
approx. 900
W (mm)
approx. 800
H (mm)
approx. 2500
Weight with
packaging (kg)
D1.5kW: approx. 179
D3.0kW: approx. 191
D4.0kW: approx. 210
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2.3 Unpacking
Make sure that no components are left in the packaging.
Scope of delivery: -Suction device
-Technical Manual
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2.4 Packaging material
The packaging materials must be disposed of in accordance with the valid legal requirements.
Correct disposal of this product (electrical waste) (applicable in the countries of the European Union
and other European countries with a separate collection system)
The identification on the product and on the associated literature states that it must not be disposed of
along with normal domestic waste at the end of its service life. Please dispose of this device
separately from other waste, in order to prevent damage to the environment or to human health
through uncontrolled waste disposal. Please recycle this device, in order to promote sustainable re-
use of material resources. Private users should contact the dealer from whom they purchased the
product or the competent authorities, in order to find out how they can recycle the device in an
environmentally-
friendly manner. Commercial users should contact their supplier. This product must not be disposed of
along with other commercial waste.
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Recycling symbol
This information must be observed in order to preserve the environment!
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2.5 Storage conditions
2.5.1 Information for storage
Should the industrial exhauster not be operated for a longer period of time, so it has to be stored in
dry, dust and vibrationless rooms.
Temperature T: -10…+40°C
Humidity: max. 85%
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Appliance description
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3 Appliance description
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3.1 Intended Use
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NOTICE
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•This device, which has been delivered ready for operation, is designed as a dry vacuum cleaner for
commercial and industrial applications e.g. in hotels, schools, hospitals, factories, shops, offices
and rent transactions. It is particularly suitable for vacuuming up dust.
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•Caution! This device is only meant for dry application and must not be used or stored outdoors
under wet conditions!
Pos: 6.6 /3 Beschreibung d erM aschine, Verw endung/Die Masc hine darfn ur betrieben werden , wenn alle Filter richtig einge setzt und unbesch ädigt sind@ 4\mod _1361286688952_ 131.docx @ 39834 @ @ 1
The machine may only be operated when all filters installed correctly and undamaged.
Pos: 6.7.1 /3 Beschreibung der Maschi ne, VerwendungÜberschrift: S taubklasse" H" @ 2\mod_1 346393625013_131.d ocx@ 256 36@ 3 @ 1
3.1.1 Dust class "H"
Observe warning sign on the device!
Pos: 6.7.2 /3 Beschr eibung der Mas chine, Verw endungStaub klasse „H“ beinhal tet die Staub klassen „L“ und "M" . @ 3\ mod_1350479572172_1 31.docx @ 31992 @ @ 1
Dust class "H" contains dust classes "L" and "M".
Pos: 6.7.3 /3 Beschreibung der Maschi ne, VerwendungGe eignetf ürtr ockene, gesundheitsg efährliche, nicht brennbar eSt äube nach Staubklass eH @ 2\ mod_13463939149 64_131.docx @ 25646 @ @ 1
•The device is suitable for dusts hazardous to health and not flammable with workplace limit
<0.1mg/m³ according to dust class H (max. permeability <0.005%) according to DIN EN
60335-2-69 Annex AA:2010.
Pos: 6.7.4 /3 Beschreib ung der Maschine, Verw endungGeeignet für kr ebserregende Gefahrs toffe gemäß GefStof fV,TRG S @ 2\mod _13488109737 56_131.docx @ 30813 @ @ 1
•Devices with filter of dust class H are suitable for carcinogenic hazardous substances purs. to
GefStoffV §11, TRGS 905 or TRGS 906.
Pos: 6.8/ 3 Beschreibung der Maschine, Ver wendung/Überschrif t:Nic htb estimmungsgemäß eVer wendung @ 1\mod_1335 941486446_131.doc x@ 1 2040@ 2 @ 1
3.2 Non-Intended Use
Pos: 6.9/ 1 Grundlegende Sicher heitshinweise/Sign alwort-Feld"H inweis" @ 0\mod_1 261404960439_131 .docx @ 905@ @ 1
NOTICE
Pos: 6.10 /3 Beschreibung derM aschine, Ver wendung/Person en- und Sachschäd en, nicht bestimmungsg emäße Verwen dung@ 4\mod_1 361974611424_131. docx @ 40732 @ @ 1
For all personal injuries and material damages, which are caused by a not -asdirected-
use, the operator and not the manufacturer of the machine is
responsible for !
Pos: 6.11 /3 Beschreibung derM aschine, Ver wendung/Einsatz im Fr eien nichtg estattet! @ 6\mod_14 02927556366_131.d ocx @ 61608 @ @ 1
•May not be used outdoors!
Pos: 6.12 /1 Grundlegen deSi cherheitshinweis e/Signalwort-Fel d" Warnung" @ 0\ mod_1261404807 286_131.docx @ 893 @ @ 1
WARNING
Pos: 6.13 /3 Beschreibung derM aschine, V erwendung/Nic htge eignet für brennbare Stä ube @ 4\mod_136 1865721690_131. docx @ 40592 @ @ 1
•This device is not suitable for taking up and extracting combustible dusts.
Pos: 6.14 /3 Beschreibung derM aschine, Ver wendung/Nicht geeig net für brennbare Flü ssigkeiten @ 4\mo d_136057351916 6_131.docx @ 39443 @ @ 1
•This device is not suitable for taking up and extracting flammable liquids (flammable, highly
flammable, highly flammable hazardous substances according to Directive 67/548/EEC)
(Flash Point under 55°C) as well as mixtures of combustible dusts with flammable liquids.
Pos: 6.15 /3B eschreibung der Maschin e,V erwendung/Nic htgeeig net für Asbest @ 2\mod_13 44842222805_13 1.docx@ 2 0352 @ @ 1
•The device is not suitable for asbestos pursuant to TRGS 519.
Pos: 6.16 /3 Beschreibung derM aschine, Ver wendung/Nicht in e xplosionsgefährdete nR äumen zugelassen! @ 0\mod_1 269511242762_131. docx @ 3587 @ @ 1
•The vacuum cleaner is not approved for operation in potentially explosive areas!
Pos: 6.17 /1 Grundleg endeSi cherheitshinw eise/Signalwort-Fel d" Gefahr" @ 0\mo d_126140470979 7_131.docx @ 887 @ @ 1
DANGER
Pos: 6.18 /3 Beschreibung derM aschine, Ver wendung/Bei nicht besti mmungsgem äßer Verwendung besteht Explosions- u ndBr andgefahr @ 1\ mod_133594159471 7_131.docx @ 12048 @ @ 1
•With improper use may cause explosion and fire!
Pos: 7.1 /4 Aufbau und Funktio n, Technische Date n/Aufbau und Fun ktion@ 0\mod_126 3203845612_131. docx@ 1120 @ 1 @ 1

Layout and function
13/56
4 Layout and function
Pos: 7.2 /4 Aufbau und Funktio n, Technische Da ten/Ringler Industries auger und fahrbare Entst auber werden in betrie bsbereitem Zustand au sgeliefert. @ 1\ mod_128895952415 9_131.docx @ 6987 @ @ 1
Ringler industrial vacuum cleaners and mobile dust collectors are delivered in operational condition
Pos: 7.3 /4 Aufbau und Funktio n, Technische Date n/Überschrift: Hauptm aße@ 1\ mod_128895944399 5_131.docx @ 6980 @ 2 @ 1
4.1 Main dimensions
Pos: 7.4 /4 Aufbau und Funktio n, Technische Date n/RI/Zeichnung RI 33 1H ( 9900148) @ 2\mo d_1343294636679_ 0.docx @ 19831 @ @ 1
Pos: 7.5 /4 Aufbau und Funktio n, Technische Date n/IE2/RI/Technisc heD atenR I 331 IE2 @ 7\ mod_14170113056 70_131.docx @ 734 04@ 2 @ 1
4.2 Technical Data total device RI 331
Weight
manual vibrators
D1,5
D3
D4
130kg
142kg
161kg
electric vibrators
140kg
162kg
181kg
Sound Pressure level LpA
determined to EN 60335-2-69
60dB(A)
65dB(A)
70dB(A)
Uncertainty KpA
2dB(A)
Protective class
I
ambient temperature
-15°C to +40°C
intake temperature medium
max. +40°C
Installation altitude
max. 1000m over NN
Pos: 7.6 /0 Allgemeines/S eitenumbruch @ 0\ mod_12652720 07940_0.docx @ 2191 @ @ 1

Layout and function
14/56
Pos: 7.7 /4 Aufbau und Funktio n, Technische Date n/IE2/AntriebeTec hnische Daten D1,5 IE2 @ 7\mod_1417 006083720_13 1.docx@ 73299 @ 2 @ 1
4.3 Technical Data D1,5 IE2
Power
1,5kW
1,75kW
Frequency
50Hz
60Hz
Hedging
16A
16A
Voltage/
power consumption
200-260V / 5,7A Δ
230-290V / 5,7A Δ
350-450V / 3,3A Y
400-500V / 3,3A Y
Pressure
-200 / +190mbar
-180 / +170mbar
Blower Output
210m³/h
250m³/h
Degree of protection
IP 55
of efficiency
IE2-81,3
cosφ 0,81
Pos: 7.8 /4 Aufbau und Funktio n, Technische Date n/IE2/AntriebeTec hnische Daten D3 IE2 @ 7\ mod_14170048 80972_131.docx @ 7 3285 @ 2 @ 1
4.4 Technical Data D3 IE2
Power
3,0kW
3,45kW
Frequency
50Hz
60Hz
Hedging
16A
16A
Voltage/
power consumption
200-260V / 11,4A Δ
230-290V / 10,8A Δ
350-450V / 6,5A Y
400-500V / 6,2A Y
Pressure
-260 / +270mbar
-240 / +230mbar
Blower Output
315m³/h
375m³/h
Degree of protection
IP 55
of efficiency
IE2-85,5
cosφ 0,82
Pos: 7.9 /4 Aufbau und Funktio n, Technische Date n/IE2/AntriebeTec hnische Daten D4 IE2 @ 7\ mod_14170077 25388_131.docx @ 7 3341 @ 2 @ 1
4.5 Technical Data D4 IE2
Output
4,0kW
4,6kW
Frequenz
50Hz
60Hz
Hedging
20A
20A
Voltage/
Power intake
350-450V / 8,4A Δ
400-500V / 8,2A Δ
610-725V / 4,8A Y
690-725V / 4,7A Y
Pressure
-140 / +130mbar
-80 / +80mbar
Air displacement
volume
495m³/h
595m³/h
Protection type
IP 55
Efficiency
IE2-85,8
cosφ 0,88
Pos: 8.1/ 5 Anlagenbeschrei bung, Bedienungs- und Anz eigeelemente, Betriebsart en/Hauptkompo nenten, Kapitelüberschrift @ 0\ mod_126338734 9738_131.docx @ 1276 @ 1 @ 1

Main components
15/56
5 Main components
Pos: 8.2/ 5 Anlagenbeschrei bung, Bedienungs- und Anz eigeelemente, Betriebsart en/RI/Überschrif t:Be standteile RI 331 @ 4\mod_1361 455669836_131. docx@ 4 0185 @ 2@ 1
5.1 Components RI 331
Pos: 8.3/ 5 Anlagenbeschrei bung, Bedienungs- und Anz eigeelemente, Betriebsart en/RI/Zeichnung Ha uptbestandteile RI 331-IS-H @ 4\mod_13614 55670707_0.docx @ 4019 6@ @ 1
Pos: 8.4/ 5 Anlagenbeschrei bung, Bedienungs- und Anz eigeelemente, Betriebsart en/RI/Tabelle zu Zeichn ungH auptkomponenten RI 331- IS-H@ 4\mod_ 1361455780848_131. docx @ 40207 @ @ 1
A
Chassis
B
Filter container
C
Pressure balancing hose
D
Collection container
E
Round-floor bag
F
Pocket filter
G
Drive unit
H
Suction hose unit
I
H filter assembly
Pos: 8.5 /5 Anlagenbesc hreibung, Bedienu ngs- und Anzeigeele mente, Betriebsart en/RI/Funktions Besc hreibung Industriesta ubsauger @ 2\mod _1344415725045 _131.docx @ 20240 @ 2 @ 1
5.2 Function Description Industrial Extractor/deduster
The industrial extractor/deduster is a mobile device. A turbine in the drive unit generates a vacuum.
The raw air is sucked in through the nozzle and the suction hose. Heavy particles drop directly down
at the input into the collection container because of gravity. Smaller particles and dust are separated
at the surface of the filter material when passing through the area filter. The pure air that was cleaned
in this manner is blown back into the working room through the suction turbines and the muffler
exhaust hose.
The cooling air for the suction turbines is sucked in at the aid inlets at the hood and flows along the
motor. This heated air then escapes again into the working room at various air gaps at the hood.
Pos: 9.1/ 6In betriebnahme/Inb etriebnahme, Kapitelübersc hrift @ 0\mod_126348 1987997_131.doc x@ 136 2@ 1 @ 1

Initiation
16/56
6 Initiation
Pos: 9.2 /1 Grundlegend e Sicherheitshin weise/Hinweis Sicherh eitsschuhe @ 0\mod _1261406516446 _131.docx @ 925 @ @ 1
Only use with safety shoes (acc. to EN ISO 20345)
Pos: 9.3/ 1 Grundlegende Sicher heitshinweise/Sign alwort-Feld" Vorsicht" @ 0\mod_1 261404898171_1 31.docx @ 899@ @ 1
CAUTION
Pos: 9.4 /6I nbetriebnahm e/Anschluss an das Stro mnetz( Drehstrom) ( mobile Geräte) @ 1\ mod_12898307 10106_131.docx @ 71 27@ 2 @ 1
6.1 Connection to the electric mains
•Check that the industrial vacuum cleaner is in correct condition before commissioning.
•Before connecting the industrial vacuum cleaner to the mains, make sure that the voltage specified
on the typeplate matches the supply voltage.
•The industrial vacuum cleaner is set to clockwise rotating field at delivery.
•Connect the device cable plug to a socket installed with correct earthing. The industrial vacuum
cleaner must be switched off!
•Check correct connection between plug and socket.
•Only use industrial vacuum cleaners with mains cables in perfect condition (damaged cables can
cause electric shocks!).
•Regularly check the mains lead for damage, cracks or cable wear.
•Always use the plug to remove the mains lead from the socket (do not use the cable itself).
•When replacing the mains lead, always replace it with a type that matches the original lead.
•The mains lead may only be replaced by the manufacturer or its customer service department, or a
similarly qualified person.
Pos: 9.5 /1 Grundlegend e Sicherheitshin weise/Signalwort-F eld" Warnung" @ 0\mod _12614048072 86_131.docx @ 893 @ @ 1
WARNING
Pos: 9.6 /6I nbetriebnahm e/Prüfen Sie vor de mEinsc halten @ 0\mod_ 1263538163975_ 131.docx @ 1396 @ 2 @ 1
6.2 Before switching on, check:
that all filters are correctly adjusted;
that the collecting tank is correctly positioned beneath the filter unit and locked.
that the suction tube and accessories are correctly connected;
that the PE round bottom bag is inserted in the collecting tank.
Do not use with defective or absent filtration system!
Pos: 9.7/ 6In betriebnahme/Ein- Aus-Schalten Motorsch utzschalter @ 2\mod_1346 071815598_131.doc x@ 2 1223@ 2 @ 1
6.3 Switching the device on/off at the motor protection switch
If designed with motor protection switch, the device is operated with this switch.
For description, see the following chapter.
Pos: 9.8/ 6In betriebnahme/Falsc heDr ehrichtung Seiten kanalverdichter @ 0\mod_12 63537345108_131. docx@ 13 90@ 2 @ 1
6.4 Incorrect rotational direction
If the rotational direction is incorrect, drives with side-channel compressor convey the suction air in the
inverse direction, i.e. an air current is discharged from the raw air suction nozzle of the suction system.
If this is the case, the suction system must be switched off immediately, the mains plug removed from
the mains socket and the technical personnel informed, so that the phase conductors in the mains
lead can be reversed.
Pos: 9.9 /0 Allgemeines/S eitenumbruch @ 0\ mod_12652720 07940_0.docx @ 2191 @ @ 1

Initiation
17/56
Pos: 9.10 /6 Inbetriebnah me/Bauart 22/Übersc hrift: Potentialausgleic hsleitungen @ 2\ mod_13455311 46199_131.docx @ 2 0892 @ 2 @ 1
6.5 Potential equalization conductors
Pos: 9.11 /6 Inbetriebnah me/Bauart 22/Text z u Warnsymbol, Potenti alausgleichsleitu ngen prüfen @ 0\ mod_126287516408 2_131.docx @ 1100 @ @ 1
Before commissioning, always check that the potential equalization
conductors (earthing conductors) are connected!
Pos: 10.1.1 /7 Betrieb, Bedienung/ Betrieb, Bedienung, Kapitel überschrift @ 0\mod _1263539997200 _131.docx @ 1414 @ 1 @ 1

Operation
18/56
7 Operation
Pos: 10.1.2 /7 Betrieb, Be dienung/Betrieb, Ü berschrift 1.1 @ 0\mod_ 1263544263702_ 131.docx @ 1432 @ 2 @ 1
7.1 Operation
Pos: 10.1.3 /1 Grundlegende Sich erheitshinweise/Sig nalwort-Feld "Vorsicht" @ 0\m od_1261404898171_ 131.docx @ 899@ @ 1
CAUTION
Pos: 10.1.4 /7 Betrieb, Be dienung/Gerät nur mit aktivierten Festst ellbremsen aktiviere n@ 6 \mod_1401971 694391_131.doc x@ 60511 @ @ 1
•Only operate the device with the parking brakes activated.
•Only move the device at walking speed. Act with care. In case of sloping paths, bring in a second
person to help.
Pos: 10.1.5 /7 Betrieb, BedienungÜ berschrift: EIN / AUS Schalter Drehstr om@ 1 \mod_1289 982526820_131.doc x@ 7 170 @ 3@ 1
7.1.1 ON / OFF switch Three-phase current
Pos: 10.1.6 /7 Betrieb, Be dienung0=Motor aus ,1=M otor ein @ 1\mod_ 1289983926964 _131.docx @ 7182 @ @ 1
0 = Motor "OFF"
1 = Motor "ON"
Pos: 10.1.7 /7 Betrieb, Bedienung/ Skizze: EIN / AUS Schalter Drehstro mIE 2@ 8\ mod_14222777 55099_0.docx @ 76009 @ @ 1
Pos: 10.2.1 /7 Betrieb, Be dienung/Spänesaug er/Überschrift Absa ugvorgang @ 0\ mod_1269355638 357_131.docx @ 3324 @ 2 @ 1
7.2 Suction process
Pos: 10.2.2 /1 Grundleg endeSic herheitshin weise/Signalwort- Feld "Hinweis" @ 0\m od_12614049604 39_131.doc x@ 90 5 @ @ 1
NOTICE
Pos: 10.2.3 /7 Betrieb, Be dienung/Spänesaug er/Beim Saugen vo n Stäuben nur halb eintauch en, umg enügend Luft mitzufördern @ 4\ mod_13583206 68235_131.docx @ 37 423 @ @ 1
•When vacuuming up dust only immerse halfway, so that sufficient air is absorbed
Pos: 10.2.4 /6 Inbetrieb nahme/Spänesa uger/Gewünschte Abs augdüse in Steckkonus a mH andgriff des Absa ugschlauches eins etzen. @ 0\mod _1269351562967_1 31.docx @ 3251 @ @ 1
•Insert desired suction nozzle into the plug-in cone on the handle of the suction tube.
Pos: 10.2.5 /7 Betrieb, Be dienung/Spänesaug er/Skizze Saugdüse f alsch-richtig @ 0\m od_126935611 3020_0.docx @ 3336 @ @ 1
Pos: 10.2.6 /7 Betrieb, Be dienung/Spänesaug er/Düse nicht mit der g anzen Fläche aufsetz en@ 0\mod_126 9355889461_131.d ocx @ 3330 @ @ 1
Do not immerse the entire area of the nozzle!
Hold the nozzle diagonally to the suction surface,
so that both air and liquid are absorbed
Pos: 10.3 /0 Allgemeines /Seitenumbruc h@ 0 \mod_1 265272007940_0.d ocx @ 2191@ @ 1

Operation
19/56
Pos: 10.4.1 /7 Betrieb, Be dienung/Überschrift Fi lterabreinigung @ 2 \mod_1337326 637205_131.doc x@ 1 3380 @ 2 @ 1
7.3 Filter cleaning
Pos: 10.4.2 /7 Betrieb, Be dienung/Überschrift M anuelle Filterabreinig ung @ 2\mod_1 337326667859 _131.docx @ 13387 @ 3 @ 1
7.3.1 Manual filter cleaning
Pos: 10.4.3 /1 Grundlegende Sich erheitshinweise/Sig nalwort-Feld "Vorsicht" @ 0\m od_1261404898171_ 131.docx @ 899@ @ 1
CAUTION
Pos: 10.4.4 /7 Betrieb, Be dienung/Nach Absch alten der Saugturbin eF einstaubtasche nfilter durch vor- und zurüc kbewegen des He bels@ 2\mod_133 7326762584_131. docx @ 13401 @ @ 1
•After deactivation of the extraction turbine, clean the fine dust pocket filter
by manual filter cleaning by shaking movement of the hand shaker grip.
Pos: 10.4.5 /7 Betrieb, Be dienung/Anlage im Da uerbetrieb eingesetzt muss ein Abreinigu ngszeitpunkt festegel egt werden @ 2\ mod_133732736859 2_131.docx @ 13408 @ @ 1
•If the plant is operating permanently a certain point of time for cleaning
has to be fixed by the operating staff and the fine dust pocket filter has to
be cleaned.
Pos: 10.4.6 /7 Betrieb, Be dienung/Nachla ufzeit der Turbine, darf der Rüttel vorgang erst ca. 1-2 min nach dem Abschalt en@ 2\mod_1 337327717412_1 31.docx @ 13415 @ @ 1
•Because of the slowing-down time of the turbine, the vibration process
must only be started 1-2min after turn off.
Pos: 10.4.7 /7 Betrieb, Be dienung/Warten Sie ca . 30sec., bevor Sie das Gerät wiederi n Gang setzen @ 2 \mod_1337 328413779_131.d ocx @ 13436 @ @ 1
•Wait approx. 30sec. for the dust to settle, before restarting the device.
Pos: 10.5.1 /7 Betrieb, Be dienung/Überschrift El ektrische Filterabr einigung @ 2\mod _1337326728763_1 31.docx @ 13394 @ 3 @ 1
7.3.2 Electrical filter cleaning
Pos: 10.5.2 /1 Grundlegende Sich erheitshinweise/Sig nalwort-Feld "Vorsicht" @ 0\m od_1261404898171_ 131.docx @ 899@ @ 1
CAUTION
Pos: 10.5.3 /7 Betrieb, Be dienung/Nach Absch alten der Turbine kann über di e Steuerung Filtera breinigung über die Druckta ste @ 2\mod_1 337327853235_1 31.docx @ 13422 @ @ 1
•After disconnecting the turbine, the cleaning of the filter will be set off by the control system.
Pos: 10.5.4 /7 Betrieb, Be dienung/Nachla ufzeit der Turbine, darf der Rüttel vorgang erst ca. 1-2 min nach dem Abschalt en @ 2\mod_1337 327717412_131.d ocx @ 13415 @ @ 1
•Because of the slowing-down time of the turbine, the vibration process must only be started 1-2min
after turn off.
Pos: 10.5.5 /7 Betrieb, Be dienung/Warten Sie ca . 30sec., bevor Sie das Gerät wieder in Gang s etzen@ 2\mod_1 337328413779_1 31.docx @ 13436 @ @ 1
•Wait approx. 30sec. for the dust to settle, before restarting the device.
Pos: 10.6 /7 Betrieb, Bedie nung/Mindestvolum enstrom Staub klasse L/M @ 2\mod_1 343720764420_131. docx @ 20040 @ 2 @ 1
7.4 Minimum volume flow
The cleaner must be cleaned before the date specified in the table, depending on the suction hose
cross-section.
Power
Tube-ø
Red-Green-transition
D1,5 kW
Ø DN 50
90mbar / 9kPA
D3,0 kW
Ø DN 50
80mbar / 8kPA
D4,0 kW
Ø DN 50
70mbar / 7kPA
Pos: 10.7 /7B etrieb, Bedienung/Abr einigungszeitpun kt@ 2\ mod_13437229266 18_131.docx @ 20048 @ 2 @ 1

Operation
20/56
7.5 Time of dedusting
Cleaning must take place before the specified red/green transition in order to maintain adequate
suction power. If the value is exceeded the air speed in the suction hose drops to below 20 m/sec.
If the value cannot be significantly reduced the filter must be changed, or there may be a blockage in
the hose or the pipeline!
Pos: 10.8.1 /7 Betrieb, Be dienung/Sonder-Zu behör/Überschri ft Sammelbehälter T ypRI 031,131,33 1,334 mit PE-Staubsac ke ntleeren (SB 50 Liter) @ 4 \mod_1363679 033302_131.docx @ 4 2262@ 2 @ 1
7.6 Empty collection container Type RI 031, 131, 331, 334 with PE dust bag
Pos: 10.8.2 /1 Grundleg endeSic herheitshin weise/Signalw ort-Feld "Warnung" @ 0\mod_1261404 807286_131.doc x@ 8 93@ @ 1
WARNING
Pos: 10.8.3 /1 Grundleg endeSic herheitshin weise/Hinweis Netzst ecker ziehen @ 0\m od_12614073920 98_131.docx @ 939 @ @ 1
Before starting work remove the plug from the wall socket!
Pos: 10.8.4 /1 Grundleg endeSic herheitshin weise/Hinweis Arbeits handschuhe, Wart ungs-und Ser vicearbeiten @ 0\mod_1 269595688871 _131.docx @ 3760 @ @ 1
Suitable work gloves must always be worn when carrying out maintenance and service tasks,
in order to prevent injuries and soiling with contaminated substances
Pos: 10.8.5 /1 Grundleg endeSic herheitshin weise/Hinweis Ate mschutz @ 4\mod_13 58754071540_1 31.docx @ 37562 @ @ 1
Respiratory protection (EN 149:2001)
Pos: 10.8.6 /1 Grundleg ende Sicherheits hinweise/Hinweis Sc hutzbrille benutzen @ 4\ mod_13588670 32229_131.docx @ 37 738 @ @ 1
Use protective glasses (acc. to DIN EN 166 1349-BT)
Pos: 10.8.7 /1 Grundleg endeSic herheitshin weise/Hinweis Schutz kleidung benutzen @ 4 \mod_1358 849045279_131.d ocx @ 37727 @ @ 1
Use protective clothing (acc. to EN 13982-1)
Pos: 10.8.8 /1 Grundleg endeSic herheitshin weise/Text zu Warns ymbol, PSA Schutzausr üstung, PE-Sta ubsack @ 2\mod_1346 072747858_131 .docx @ 21295 @ @ 1
These work processes may only be carried out in compliance with the valid legal requirements and by
trained specialized personnel with appropriate protective gear. Make sure that no dust is raised during these
work processes. Wear protective mask P3. The disposal of the PE dust bag may only be carried out by
trained personnel, in accordance with the valid regulations.
Pos: 10.8.9 /7 Betrieb, Bedienung/ Sonder-Zubeh ör/Sammelbehälter RI 03 1,131, 33 1,33 4mi tP E-Staubsack entleere n @5\ mod_1363679148 739_0.docx @ 42273 @ @ 1
Pos: 10.8.10 /7 Betrieb, B edienung/Sonder -Zubehör/Sa mmelbehälter Typ RI 031,13 1,331,334 mit PE-S taubsack entleeren (SB 50 Liter) @ 0\mod_1 278054678127 _131.docx @ 5786 @ @ 1
This manual suits for next models
4
Table of contents
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