Rioned UrbanJet User manual

USER’S MANUAL
RIONED
URBANJET
Edition: 01 Date: Monday 1 October 2018
RIONED
P.O. Box 5070
5004 EB Tilburg
The Netherlands
Telephone: [phone]
E-mail: [email protected]
Internet: www.rioned.com

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©Copyright 10/18 Rioned/RIOR B.V.Tilburg - Netherlands.
All rights reserved. No part of this publication may be copied or published by means
of printing, photocopying, microfilm or otherwise without the prior written consent of
RIONED. This restriction also holds for the corresponding drawings and diagrams.
RIONED has the right to change parts at any time without any prior or direct warning
to the client. Also, the contents of this manual can be changed without any prior warn-
ing.
This manual is to be used only for this machine.
For extra information on adjustments, maintenance and repair, please contact the
technical department of your dealer.

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Foreword
This user’s manual is a manual for the professional user.
This user’s manual has the purpose to control the machine in a safety manner and
must be saved with the machine.
The photos and drawings help you understand the text easier.
First the user’s manual gives you an overview of the most important safety aspects.
Then we explain how the machine is built up and the global working of the machine.
Chapter “Technical specifications” gives you information about the working character-
istics, performance under normal use and construction specifications.
“Control” is the next chapter. This chapter explains how to use the machine system-
atically.
In the chapter “Maintenance”, the user can do small maintenance on the machine.
Chapter “Trouble shooting” has the purpose to solve simple defects.
With the “Exploded views” you can order original spare parts, are also useful for
mounting, and disassemble the machine.
Finally gives the chapter “Appendix” information about electrical and/or hydraulic
connections.

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Table of Contents
1 Introduction...............................................................................8
1.1 Use......................................................................................8
2 Security......................................................................................9
2.1 Instruction indications in this manual........................................9
2.2 Descriptions security measures................................................9
2.3 Personnel protection outfit ......................................................9
2.4 Work area...........................................................................10
2.5 Use in closed room...............................................................10
2.6 Water outlet........................................................................10
2.7 Spray pause (leave the area for a short time)..........................10
2.8 Warnings............................................................................10
2.9 Personnel qualification and education .....................................11
2.10 Danger that can occur if the security regulations are not observed..
11
2.11 Working safely.....................................................................11
2.12 Security regulations for the user and technical service ..............11
2.13 Security regulations for maintenance, inspection and mounting ac-
tivities................................................................................11
2.14 Making changes and fabricate spare parts ...............................12
2.15 Improper use ......................................................................12
3 Technical Specifications ...........................................................13
4 Construction.............................................................................15
5 eControlPlus.............................................................................20
5.1 Control box:........................................................................20
6 Explanation Graphics (only eControlPlus) ................................22
6.1 Corona ...............................................................................23
6.2 Push buttons.......................................................................24
6.3 Navigation bullets ................................................................26
6.4 Function .............................................................................27
6.5 Tachometer.........................................................................28
6.6 Icons..................................................................................29
7 Control .....................................................................................30
7.1 Check before departure ........................................................30
7.2 Place..................................................................................30
7.3 Dismantle/mount covers.......................................................30
7.4 Before starting ....................................................................31
7.5 Hydraulic reel control ...........................................................32
7.6 Hour counter.......................................................................32
7.7 Hose guide..........................................................................33
7.8 Starting the engine ..............................................................33
7.9 Starting the engine at the back of the unit: .............................34
7.10 Unclogging a drain ...............................................................36
7.11 Cleaning a wall, terrace or floor. ............................................37
7.12 Stop working.......................................................................38

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7.13 Using the device during periods of frost ..................................38
7.14 Additional preparations when preparing for use:.......................39
8 Symbols ...................................................................................40
8.1 Pressure gauge....................................................................40
8.2 Security sticker....................................................................41
8.3 High-pressure valve .............................................................41
9 Options.....................................................................................42
9.1 Second HP- hose reel ...........................................................42
9.2 Pulsator system...................................................................42
9.3 Water level control...............................................................42
9.4 Working lamp......................................................................43
9.5 Unwinding by hand of the hydraulic driven hose reel.................43
9.6 Suction Ventury...................................................................44
9.7 Anti-freeze with anti freeze tank ............................................45
10 Options eControl ......................................................................47
10.1 Winding the HP Hose Reel .....................................................47
10.2 Pulsator system...................................................................50
10.3 ECO mode OFF ....................................................................53
10.4 ECO versions.......................................................................55
10.5 Riomote Control...................................................................56
10.6 Management .......................................................................58
10.7 Unwinding manually of the eControl driven hose reel ................59
11 Maintenance.............................................................................61
11.1 Daily maintenance ...............................................................61
11.2 Weekly maintenance ............................................................61
11.3 Minor servicing ....................................................................61
11.4 Hydraulic system .................................................................62
11.5 Extensive periodical maintenance...........................................63
11.6 Maintenance scheme ............................................................ 63
12 Troubleshooting .......................................................................65
13 Errors eControl.........................................................................68
13.1 Emergency stop...................................................................68
13.2 Temperature engine.............................................................68
13.3 Temperature Transmission....................................................69
13.4 Temperature Vacuum Pump ..................................................69
13.5 Temperature Heat Exchange..................................................70
13.6 Temperature Hydraulic Oil.....................................................70
13.7 Oil level..............................................................................71
13.8 Coolant level .......................................................................71
13.9 Battery Charge....................................................................72
13.10Run Dry.............................................................................72
13.11Water Level Maximum .........................................................73
13.12Service Interval..................................................................73
14 Exploded Views and Part Lists..................................................74
14.1 Exploded view Pump P45(60L-250B). .....................................75
14.2 Pressure regulator ULH 261...................................................76

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15 Appendix ..................................................................................77
15.1 EC declaration Of Conformity For Machinery ............................77
15.2 Sales Managers ...................................................................78
15.3 Dimensions.........................................................................79
16 Index .......................................................................................80

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1INTRODUCTION
RIONED wishes to thank you for your purchase of the RIONED drain and sewer-
clearing machine. We recommend that you read this manual thoroughly and
see that the machine is handled and maintained in the proper manner. If your
machine should give trouble and need servicing, when you want to order parts,
or if you have any questions, contact your RIONED dealer.
The machine is built by:
RIONED
Contact:
P.O. Box 5070
5004 EB Tilburg
The Netherlands
Telephone: [phone]
Fax: [phone]
The Rioned high-pressure device has been especially designed and manufac-
tured for cleaning drains, walls, floors and terraces with cold or hot water. For
cleaning drains, special nozzles are included in the delivery; for all other pur-
poses, the spray gun, which is also included, can be used.
This manual contains all the necessary information concerning control and
maintenance. If the device is positioned correctly, properly controlled, and reg-
ularly maintained, a warranty will be given according to the general conditions
of delivery. However, should it arise that the control and maintenance proce-
dures are not diligently followed, the warranty will become invalid.
The machine may only be used by authorized personnel.
The machine cannot be used in an explosive environment.
In this manual you will find all necessary information concerning operations and
maintaining your machine. If handled properly, your machine is guaranteed ac-
cording the general delivery conditions.
1.1 Use
The integrated engine drives the high-pressure pump via a V-belt. This pump
receives water from the water tank via the water filter and pressurizes it. The
pressure can be continuously adjusted. The pressurized water leaves the ma-
chine via the high-pressure hose on the reel.

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2SECURITY
Be responsible for other people when you are working with this machine.
This manual contains instructions for fundamental conditions that must be fol-
lowed by use and maintenance of this machine.
That is why it is necessary that authorised and qualified personnel must read
the user's manual and the user’s manual must always be available with the ma-
chine. Near the general regulations in this chapter, you must also follow the se-
curity regulations in the other chapters.
2.1 Instruction indications in this manual
The in this manual containing security instructions, which are dangerous if they
are not obeyed, are marked with general security signs.
Security sign DIN 4844-W9.
2.2 Descriptions security measures
• Emergency stop
This machine is equipped with an emergency stop. By operating the emergency
stop, the machine will stop immediately. Do not use this button for normal
stopping. Only use it when dangerous situations occur. After use, remove the
danger and pull the emergency stop in order to be able to start up again. Make
sure the emergency stop can always be reached.
• Pressure regulator
The pressure regulator looks to it that the working pressure never gets to high.
It functions like a security valve.
• Security covers
This machine is equipped with several security covers over parts that are ro-
tating. It is forbidden to remove these security covers during operating this ma-
chine. You can only remove them if there is maintenance on the machine. Stop
the machine.
2.3 Personnel protection outfit
• Ear protector
• Protection looking glasses
•Gloves(Recommended)
• Waterproof work clothing (Recommended)
• Spray boots by use of spray gun (Recommended)

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2.4 Work area
• Mark the work area clearly.
• Minimum distance “work area - demarcation”: 6 meters.
• Remove all lose parts inside the demarcation.
• Never spray from an unstable place (ladder, boat, scaffold,...)
• Working with artificial light: Adjust lighting armatures (waterproof)
2.5 Use in closed room
Look to it that the combustion gas is adequate carried away.
The room must be ventilated properly. Prevent CO-poisoning!
2.6 Water outlet
Look to it that the water is adequate carried away.
If you clean with harmful chemicals, or when the cleared object is polluted, the
water must be cleaned before it is drained away into the sewer.
2.7 Spray pause (leave the area for a short time)
Stop the machine
Depressurize the system:
A Open the HP valve and press button .
B If the spray lance gun is attached you must also pull the trigger.
2.8 Warnings
Do not let the machine operate without supervision.
Keep children and animals away from the machine.
It is strongly forbidden to spray on humans and animals. When the skin is pen-
etrated: inform immediately a doctor.
Prevent damage by spattered or flying parts.
Look out for electric connections and other electric components if you are
cleaning with a spray gun!
Never block the control levers in any way, otherwise mentioned.
Put the personnel protection outfit on BEFORE you start the machine.
Ensure that the spraying nozzle does not leave the drain.
Before using a spray gun, you must always set the pressure below the maxi-

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mum (±the half of the maximum pressure). You must do this before you start
the machine.
Never exceed the maximum pressure that is marked on the manometer when
using the spray gun.
After use of the high-pressure circuit depressurise it.
Never let the high-pressure hose spray outside a sewer, drain, or pipe.
Rewind hose onto reel under pressure to avoid crushing.
2.9 Personnel qualification and education
Personnel that use, maintain and inspect the machine must have the right qual-
ifications for this job.
Responsibility and authorisation of the personnel and the supervision on the
personnel must be embedded. If the knowledge is not present, the user must
provide for the necessarily education.
2.10 Danger that can occur if the security regulations are not observed
If the security regulations are not observed, danger can occur for personnel
and for the environment.
No amends are given if the regulations are not observed.
If the regulations are not observed, this can results in:
• Failure of important functions of the machine.
• Failure of prescribes methods for maintenance.
• Exposure of persons to dangers of electrical or mechanical failures
2.11 Working safely
The in this manual named security prescriptions, the national prescriptions to
prevent accidents and the internal labour, company and security prescriptions
must be followed by the user.
2.12 Security regulations for the user and technical service
• Protections of moving parts (for example couplings) may not be re-
moved if the machine is working.
• Leakage of dangerous mediums must dispose in a manner that there
is no danger for the personnel and environment. Statutory regulations
must be followed.
• Danger caused by electricity must be excluded.
2.13 Security regulations for maintenance, inspection and mounting
activities
• The user sees to it that qualified technicians do all maintenance, in-
spection and mounting activities. They must study the manual thor-
oughly.

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• Maintenance may only be done when the machine is not functioning.
• The in the user’s manual mentioned handling to stop the machine must
be notified.
• Directly after maintenance of the machine, all the security and protec-
tion facilities must be functionally.
• Before starting the machine again, you must follow the instructions
correctly.
2.14 Making changes and fabricate spare parts
Changes to the machine are only permitted if Rioned has given written author-
isation. The use of original spare parts and accessories are for the safety nec-
essary. Rioned is not responsible for injuries or damages if other spare parts
are used.
2.15 Improper use
The security during working with the machine is only guaranteed if the use of
the machine is conforming the user’s manual. The limits that are written in
chapter “Technical Specifications” and “Appendix” may never be overstepped.
If the machine does not work or give troubles, it is forbidden to work further
with the machine. Telephone your dealer or the technical department of your
dealer.
This manual contains all the necessary information concerning control and
maintenance. If the device is positioned correctly, properly controlled, and reg-
ularly maintained, a warranty will be given according to the general conditions
of delivery. However, should it arise that the control and maintenance proce-
dures are not diligently followed, the warranty will become invalid.

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3 TECHNICAL SPECIFICATIONS
3.1 General
Description (symbol) Unit
Dimensions : see chapter 15.3 Dimensions page: 79
Weight : >440 kg
Quantity water tank : 300 l (2x standard)
Fill medium : Water (H2O)
Maximum temperature medium : 55 °C (333,15 K)
Total length high-pressure hose : 60 m
Total length supply hose : 35 m
Diameter supply hose : ¾” (NW19)
Quantity oil tank : 5,5 l
Oil hydraulic : Hestia 46 (order number: 71003500046)
Important! : Replace once a year!
Max. temperature : 80 °C
Postition chassis number : On typeplate
Year of construction : See type plate on frame
3.2 Pump
Description (symbol) Technical unit
Type : Speck P45
Number of cylinders : 3
Number of valves : 6
Maximum pressure (p) : See type plate on frame
Maximum output : See type plate on frame
Oil : GX 80W90
Quantity oil : 3,5 l
Weight : 50 kg
Type : Speck P52
Number of cylinders : 3
Number of valves : 6
Maximum pressure (p) : See type plate on frame
Maximum output : See type plate on frame
Oil : GX 80W90
Quantity oil : 3,5 l
Weight : 54 kg
For more information concerning the pump, you can find it in the pumpappendix
delivered with this machine.

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3.3 Motor
Description (symbol) Technical unit
Type : Kubota V1505 Turbo
Number of cylinder : 4
Bore x stroke (d x l) : 78 x 78,4 mm (3.07 x 3.09 in.)
Power (P) : 32,7 kW at 3000 min-1 DIN 70020
Fuel : Diesel
Cooling : Water cooled
Weight (m) : 114 kg 251 lb
Battery (U,I) : 12 V, 63 A
Starter : 12 V x 1,2 kW
Oil : 10W30 API/SF-CC or better
Quantity : 4 l 8.5 pt (UK), 7 pt (UK)
Normal coolant engine is protected to -28 °C
Special coolant engine is protected to -38 °C
For more information concerning the engine you can find it in the book deliv-
ered with this machine.

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4CONSTRUCTION
The high-pressure machine contains the following main parts:
1. High-pressure hose on reel
2. Supply hose on reel
3. Reel locking device
4. Control box
5. Switch box
6. Emergency stop
7. High-pressure (HP) valve
8. Supply pipe
9. Water filter
10. Drain valve/draw-off tap
11. Pressure regulator
12. Pressure gauge
13. Swivel locking device
14. Cap fix nipple
15. Supply valve water filter
16. Pump
17. Connection supply hose
18. Water tank
19. Manhole
20. Valve supply hose
21. Engine
22. Fuel tank
23. Hose holder
24. Hose guide
25. Hydraulic reel control
26. Oil reservoir
27. Battery
28. Connection supply pipe
29. Valve suction ventury
30. Pulsator valve open/close

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5 eControlPlus
5.1 Control box:
31. Corona
32. Navigation bullets
33. Function
34. Tachometer
35. Pointer
36. ECO Mode
37. Icons Left
38. Icons Right
39. Engine LED
40. Engine symbol
41. High Pressure LED
42. High Pressure symbol
43. Vacuum LED
44. Vacuum symbol
45. Navigator
46. Emergency Stop
47. Key (Off-Manual-Riomote)
31
33
35
37
39
40
45
43
46
32
34
36
38
41
42
44
47