Rivet King FreeSet RK-777C-1Q User manual

OPERATING INSTRUCTIONS
FreeSet
®
- Operating instructions -
Battery blind rivet tool
RK-777C-1(Q/STR)
Issue date: March 2021
Tool Firmware: from 2.2.6.0
Freeset Manager: from 2.0.6.0
NOTE

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Table of contents
41 Operating principles
1.1 Scope of delivery 4
1.2 General information 4
1.3 Signs and symbols used 6
1.4 Structure of the warnings 7
1.5 Technical terms and abbreviations used 7
1.6 Intended use 8
1.7 Improper use 8
1.8 Duties of the operator 9
1.9 Duties of personnel 9
1.10 Training of personnel 10
1.11 Guarantee and liability 10
1.12 Copyright 11
12 2 General safety information for power tools
2.1 Occupational safety 12
2.2 Electrical safety 13
2.3 Safety of people 13
2.4 Use and handling of power tools 14
2.5 Use and handling of battery tools 15
2.6 Service 16
17 3 Important information about this tool
3.1 Handling the associated lithium ion battery 17
3.2 Information on the associated charger 18
3.3 Structural modifications 18
3.4 Cleaning the device and disposal 19
20 4 Start-up and use
4.1 Tool structure 21
4.2 Operation 22
4.2.1 Inserting and removing the battery 22
4.2.2 Press start button 23
4.2.3 Front LED 23
4.2.4 LED indicator at the back and sound signals 24
4.2.5 OLED display 24
4.2.6 Empty remaining collection container 25
4.2.7 Reducing pipes 27
4.2.8 Selection of nose piece 27
4.2.9 Selection of nose assembly 28
4.2.10 Set fastener 29
4.2.11 Contact pressure sensor 30
4.2.12 QuickRiv-Technology 31
4.2.13 Overload 32
4.2.14 Standby and Shut-down mode 32
4.2.15 Charge state of the battery 33
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4.2.16 Display notifications 34
4.3 Freeset Manager Software 35
4.3.1 Setup 38
4.3.2 General →Energy & Lighting 38
4.3.3 General →TM version 39
4.3.4 Management 40
4.3.5 Signals →OLED-display 41
4.3.6 Signals →Sound signals 42
4.3.7 Update 43
4.3.8 Programming 44
4.3.9 Program 45
4.3.10 Program →Option 50
4.4 Maintenance and service 52
4.5 Cleaning 52
4.5.1 General information 52
4.5.2 Clean clamping jaws 53
4.5.3 Service interval counter 54
55 5 Storage
56 6 Technical data
58 7 Troubleshooting and Fault repair
59 CE Declaration of conformity
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1Operating principles
Dear customers,
thank you for choosing a RivetKing product.
This quality product fulfils the highest requirements with regard to performance, quality
and accuracy. When used correctly the product will undoubtedly perform very well for
many years.
These operating instructions contain information on safety and for the operation of the
tool. In addition it contains information on the dimensions and technical data. We would
be happy to assist you with additional information or to answer your questions. Our
technical support and our technicians would be happy to assist you.
1.1 Scope of delivery
•Cordless blind riveting tool
•USB Cable (Type A on Mini B)
•Operating instructions
1.2 General information
Read the tool operating instructions before initial operation. Please pay particular
attention to Chapter 2 „General Safety Notes“.
This operating instruction should make it easier for the operator to get to know the tool
and to use it for its intended purpose. The operating instructions include important
information related to the safe and proper operation of the tool. Compliance with these
instructions helps you to:
•Avoid hazards
•Avoid repair costs and downtimes
•Increase the reliability and the lifespan of the product.

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This operating instructions must be read and applied by every person who is assigned to
conduct work using this tool.
In addition to this operating instructions the applicable regulations on accident prevention
and environmental protection should be observed.
NOTE
After reading, keep the operating instructions in a place accessible to every
operator. If you have any further questions, please feel free to contact us.

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1.3 Signs and symbols used
The following signs and symbols will be used in this operating instructions or on the product:
Do not dispose the battery in a fire
Defective battery
Direct current
Read this operating instructions
Do not dispose with household waste
Symbol Explanation
EU conformity marking
®
Registered trademark
Use only indoors
Intrinsically safe transformer
Battery is charging
Protection class II
Do not throw the battery into water
Battery fully charged
Universal Recycling Symbol

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1.4 Structure of the warnings
The warnings are structured as follows:
1.5 Technical terms and abbreviations used
°C Degrees Celsius, temperature
Ah Amp hours, electric charge, battery capacity
dB(A) Decibels, sound pressure level (A-weighted)
Hz Hertz, Frequency
LpA Emission sound pressure level, workplace-related
m/s² Acceleration, Vibration
DANGER
Indicates an immediate dangerous situation that can lead to serious or even
deadly injuries and/or that could seriously damage or even destroy the tool.
WARNING
Indicates a potentially dangerous situation that can lead to serious injuries
and/or damage to the tool.
NOTE
Important and useful information on using this tool.
Abbreviation Meaning
AC Alternate current
Overall vibration
DC Direct current
Li-Ion Lithium-ion, battery technology

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min
- 1Revolutions per minute, Speed
SN Serial number
W Watts, electrical power
1.6 Intended use
This battery operated blind riveting tool was designed to prepare rivet joints.
The tool may only be used for this purpose as described in this operating instructions.
Only materials that are suitable for this type of tool may be used.
Any other use or use beyond that is considered improper use. Industrial Rivet &
Fastener is not liable for any damage resulting from this.
1.7 Improper use
We accept no liability for damage and malfunctions resulting from non-observance of
these operating instructions and improper use.
Abbreviation Meaning
mNN Meters above sea level, height
V Volts, electrical voltage
WARNING
Intended use also includes
•following all indications of the operating instructions and
•observance of inspection and maintenance works.
DANGER
The use of this tool for other purposes, e.g. for hammering, is not permitted.
Improper use or incorrect accessories can lead to dangers with unforeseeable
consequences.

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1.8 Duties of the operator
The operator undertakes to only allow people who are familiar with the basic regulations
on occupational safety and accident prevention and who have been trained on how to use
the tool at the workplace to work with this tool.
The safety awareness of the personnel while working has to be reviewed at regular
intervals.
In addition it is necessary to established safety measures for operator safety which are
based upon an estimation of the vibration load during actual conditions of use.
1.9 Duties of personnel
Prior to its use all people who work with this tool are obligated to inform themselves of
the applicable workplace safety and accident prevention regulations for this power tool
and to observe them.
It is recommended that every operator wears hearing protection.

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1.10 Training of personnel
Only trained and instructed personnel should work with this tool. The responsibilities of
the personnel must be clearly defined. Trainees may only work with this power tool under
the supervision of an experienced person.
1.11 Guarantee and liability
Guarantee and liability claims for personal injury and property damage are excluded, if
caused by one or more of the following:
•improper use
•failure to observe these operating instructions
•improper installation, commissioning, operation and maintenance of the device
•Operating the device with defective safety devices or improperly installed, or non-
functioning safety and protective devices
•Failure to observe the information in the operating instructions regarding transport,
storage, assembly, commissioning, operation and maintenance of the device
•unauthorised structural modifications to the device
•improperly performed repairs
•catastrophes due to external influences and acts of God

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1.12 Copyright
These operating instructions are intended solely for the operator and its personnel.
They contain guidelines and information which may not be fully, or partially
•reproduced
•distributed or
•otherwise shared.
The copyright of these operating instructions is retained by its owners.
Company address:
Industrial Rivet and Fastener Co.
35 Maple Street
Norwood, New Jersey 07648
Telephone: [phone]
Fax: [phone]
E-mail: [e-mail]
Internet: www.rivet.com

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2General safety information for power tools
The term „power tool” used in the safety information refers to mains-operated power
tools (with mains cable) and to battery-operated power tools (without mains cable).
2.1 Occupational safety
a) Keep your work area clean and well-lit. Cluttered or dark work areas can lead to accidents.
b) Do notworkwiththepowertoolin an explosiveenvironmentin whichthereareflamma-
ble liquids, gases or dust. Power tools generate sparks that can ignite the dust or fumes.
c) Keep children and other people away while using the power tool. You can lose
control of the power tool if you are distracted.
DANGER
Read all the safety information, instructions, illustrations and technical data
which is provided with this power tool. Failure to follow the instructions
below may result in electric shock, fire and/or serious injury.
WARNING
This power tool was manufactured in according with current state-of-the-art
technology and recognized technological safety guidelines. However, its use
may jeopardize the health and life of the user or third parties, or risk damage
to other property.
WARNING
The workplace must only be used in accordance with its intended use and in
perfect condition.
NOTE
Keep all safety information and instructions for the future.
NOTE
Only have your device repaired by qualified professional staff and only with
original replacement parts which are available at RivetKing®. This ensures
that the safety of the device is maintained.

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2.2 Electrical safety
a) Avoid body contact with grounded surfaces such as pipes, heaters, stoves and refrig-
erators. There is an increased risk of electric shock if your body is grounded.
b) Keep power tools away from rain or moisture. Penetration of water into a power tool
increases the risk of electric shock.
c) Do not misuse the connection cable in order to carry, or hang up the charger, or to
pull the plug out of the socket. Keep the connection cable away from heat, oil, sharp
edges or moving parts. Damaged or tangled connection cables increase the risk of
electric shock.
d) If operating the charger in a damp environment cannot be avoided, use a fault-
current circuit breaker. The use of a fault-current circuit breaker reduces the risk of
electric shock.
e) Check the electrical equipment regularly. Immediately remove loose connections and
scorched cables. Loose connections or scorched cables can lead to electric shock and
risk of fire.
2.3 Safety of people
a) Be alert, pay attention to what you are doing and take care when you are working
with a power tool. Do not use a power tool when you are tired or under the influence
of drugs, alcohol or medication. A moment of inattention while using the power tool
can result in serious injury.
b) Wear personal protective equipment and always safety glasses. Wearing person-
al protective equipment such as a dust mask, non-slip safety shoes, safety helmet or
hearing protection, depending on the type and use of the power tool lowers the risk of
injury.
c) Prevent accidental starting. Ensure that the power tool is switched off before you
connect it to the power supply and/or the battery, pick it up or carry it. Accidents can
occur if you have your finger on the switch while carrying the power tool or if you
connect the power tool to the power supply when it is switched on.
d) Avoid abnormal postures. Make sure you have a secure footing and keep your
balance at all times. This gives you better control of the power tool in unexpected
situations.

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e) Wear suitable clothing. Do not wear loose clothing or jewellery. Keep hair and cloth-
ing away from moving parts. Loose clothing, jewellery or long hair can get caught in
moving parts.
f) Do not lull yourself into a false sense of security and do not disregard the safety rules
for power tools, even if you are familiar with the power tool after repeated use. Care-
less action can lead to serious injuries within a split second.
g) Actively avoid accidentally switching on the power tool. If the tool is to be in idle
mode for a long time, remove the battery beforehand. This prevents unintentional
start-up.
2.4 Use and handling of power tools
a) Do not overload the power tool. Use the power tool specific for the work you are do-
ing. With the appropriate power tool you will work better and more safely in the power
range indicated.
b) Do not use any power tool which has a defective switch. A power tool which can no
longer be switched on or off is dangerous and must be repaired.
c) Remove the detachable battery before you make changes to device settings, change
application tool parts or put away the power tool. This precaution prevents uninten-
tional start up of the power tool.
d) Keep unused power tools out of the reach of children. Do not let anyone use the pow-
er tool who is not familiar with it or has not read this operating instructions. Power
tools are dangerous when used by inexperienced people.
e) Maintain power tools and the application tool with care.Check whether moving parts
function properly and do not jam, whether parts are broken or damaged in such a way
that the function of the power tool is affected. Have damaged parts repaired before
using the power tool. Many accidents are caused by poorly serviced power tools.
f) Keep the tool sharp and clean. Carefully maintained tools jam less often and are easier
to manage.
g) Use power tools, application tools, etc. in accordance with these instructions. While
doing so observe the work conditions and the activities to be performed. The use of
power tools for anything other than the intended application can lead to dangerous
situations.

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h) Keep handles and gripping surfaces dry, clean and free of oil and grease. Slippery
handles and gripping surfaces do not allow safe operation and control of the power
tool in unforeseen situations.
i) Use the correct power tool. Do not use under-performing tools for heavy loads. Do not
use tools for purposes and work for which they are not intended.
j) Check your device for damage. Before continued use of the tool safety equipment
must be tested for proper and intended function. Check whether the function of mov-
ing parts is okay, whether they do not jam, whether any parts are broken, whether all
other parts function properly and whether all conditions which must be met for the
proper operation of the device have been met. Damaged protective devices and parts
should be properly repaired, or replaced by trained customer service unless otherwise
specified in this operating instructions. Damaged switches must be replaced by a cus-
tomer service workshop. Do not use any tools which cannot be properly switched on
and off using the start button.
2.5 Use and handling of battery tools
a) Charge the battery only with charging devices which are recommended by the man-
ufacturer. There is a risk of fire if the battery is used on an unsuitable charger and the
battery can be permanently damaged.
b) Use only the specifically designated battery for the power tool. The use of other bat-
teries can lead to injuries and the risk of fire.
c) Keep the unused battery away from paper clips, coins, keys, nails, screws or other
small metal parts which could cause a bypass of the contacts. Do not open the bat-
tery and do not short circuit. A short circuit between the battery contacts can lead to
burns or fire.
d) Fluid can leak out of the battery in the event of incorrect use. Avoid contact with it. In
the event of accidental contact with skin rinse with water. If the fluid comes into con-
tact with the eye seek medical help. Leaking battery fluid can lead to skin irritations or
burns.
e) Do not use damaged or altered batteries. Damaged or altered batteries can behave
unpredictably and can lead to fire, explosion or injury.
f) Do not expose a battery to fire or high temperatures. Fire or temperatures above
130°C can cause an explosion.

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g) Follow all instructions for charging and never charge the battery or the battery tool
outside of the temperature range specified in the operating instructions. Incorrect
charging or charging outside of the approved temperature range can damage the bat-
tery and increase the risk of fire.
2.6 Service
a) Only have your power tool repaired by qualified professional staff and only with orig-
inal replacement parts which can be available at Industrial Rivet & Fastener. This
ensures that the safety of the power tool is maintained.
b) Never perform maintenance on damaged batteries. All maintenance of batteries may
only be completed by the manufacturer or authorised customer service locations.

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3Important information about this tool
3.1 Handling the associated lithium ion battery
a) Observe the operating instructions of the Li-Ion battery.
b) If the battery will not be used over a longer period of time it may not remain on the
charger or on the machine. If an interruption of work of more than 3 hours is expected
the battery must be removed from the tool. Otherwise it cannot be excluded that the
battery will be permanently damaged.
c) For safety reasons the Li-Ion battery should not remain on the activated charger for
longer than 36 hours. Remove the battery from the charger as soon as possible after
charging is complete.
d) An empty battery should not be in contact with the machine or a charger disconnect-
ed from the mains for a longer period of time. In both instances low currents flow
which totally discharge the battery and can permanently damage it.
e) Always charge the Li-Ion battery as soon as possible after use and do not store it
when empty. If the battery is stored separately from the tool and the charger it’s ca-
pacity will remain constant for a long period of time (loss approx. 5% per year).
f) Always transport the battery separately from the machine if possible. This prevents
accidental switching on of the machine as well as a total discharge of the battery.
g) Do not subject the Lithium-Ion battery to high temperatures (above 50˚C) or direct
sunlight. If the battery gets warmer than 50°C during operation (charging or discharg-
ing) it must be immediately separated from the charger or the tool.
h) Under extreme use or temperature conditions batteries may leak. In the event of a
leaky battery avoid contact with the skin or eyes. The battery fluid is corrosive and can
cause chemical burns to tissue. If the fluid comes into contact with the skin it must be
washed immediately with soap and water and then rinsed with lemon juice or vinegar.
If the fluid comes into contact with the eyes they must be rinsed for at least 10 minutes
with water and a doctor must be consulted immediately.
i) Ensure that the Li-Ion battery does not fall or is not subjected to vibrations or shocks.
j) Clean the battery contacts regularly with a cotton swab dipped in high-proof alcohol.
NOTE
Lithium-Ion batteries have almost no self-discharge and have no memory
effect. With proper and professional handling your tool will be reliably
supplied with high energy density for a long period of time.

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3.2 Information on the associated charger
a) Observe the operating instructions of the charger.
b) The charger may not be connected to a step-up converter, generator or a direct
current outlet.
c) Ensure that the ventilation slots on the charger are not covered or blocked.
d) Never charge the battery inside a carton or a closed container. They battery may only
be charged in a well ventilated location.
e) Do not charge the battery at temperatures BELOW 10°C or ABOVE 40°C.
f) Do not store the power tool, the charger and the battery in locations in which tem-
peratures are above 50°C. In particular, avoid direct sunlight.
3.3 Structural modifications
No changes, additions or conversions to the power tool may be made without the approval
of the manufacturer.
All conversion measures require written consent and confirmation by Industrial Rivet &
Fastener.
WARNING
In the event of the replacement of wear and tear parts only original
replacement parts may be used.

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3.4 Cleaning the device and disposal
Substances and materials used must be handled and disposed of properly, particularly
when cleaning with solvents.
Do not throw the used battery into the household waste, fire or water, instead have it
professional disposed of by a specialist or the manufacturer.

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4Start-up and use
DANGER
Risk of injury from damaged tools
Damaged tools can lead to injuries or damages.
•All damaged parts must be repaired before use.
Risk of injury from falling tools
Falling tools can lead to injuries or damages.
•Ensure you are self-belayed and have a secure footing.
•Avoid dropping the tool.
Risk of burns due to hot exhaust air
Hot air can escape through exhaust openings.
•Do not place any sensitive body parts directly in front of exhaust openings.
Risk of injury due to improper use
Improper use can lead to injuries or damage.
•Use the tool only for the intended purposes.
Risk of injury from substances
Substances such as lubricating oil and grease are flammable on the skin.
•Avoid contact with such substances.
•Should you still come into contact wash the affected area carefully.
NOTE
Maintain your tool with care. Follow the operating instructions during
maintenance and cleaning. Keep the handle free of lubricants and dirt.
NOTE
Do not drop the tool, and do not let any other objects fall onto the tool.
Protect it from impacts.
NOTE
Ensure that the tool does not come into contact with splashing water or oil.