RKI Instruments 65-2643XL-05-04 User manual

RKI Instruments, Inc.
www.rkiinstruments.com
65-2643XL-05-04
M2A-XL Transmitter
Operator’s Manual
Part Number: 71-0645
Revision: P1
Released: 11/16/23

2• 65-2643XL-05-04 M2A-XL Transmitter Operator’s Manual
WARNING
Read and understand this instruction manual before operating
instrument. Improper use of the gas monitor could result in bodily
harm or death.
Periodic calibration and maintenance of the gas monitor is essential
for proper operation and correct readings. Please calibrate and
maintain this instrument regularly! Frequency of calibration depends
upon the type of use you have and the sensor types. For most
applications, typical calibration frequencies are between 3 and 6
months but can be more often or less often based on your usage.

65-2643XL-05-04 M2A-XL Transmitter Operator’s Manual • 3
Product Warranty
RKI Instruments, Inc. warrants gas alarm equipment sold by us to be free from defects in
materials, workmanship, and performance for a period of one year from the date of shipment from
RKI Instruments, Inc. Any parts found defective within that period will be repaired or replaced, at
our option, free of charge. Parts must be returned to RKI Instruments, Inc. for repair or
replacement. This warranty does not apply to those items which by their nature are subject to
deterioration or consumption in normal service, and which must be cleaned, repaired or replaced
on a routine basis. Examples of such items are:
• Absorbent cartridges
•Fuses
• Pump diaphragms and valves
•Batteries
• Filter elements
Warranty is voided by abuse including mechanical damage, alteration, rough handling, or repair
procedures not in accordance with instruction manual. This warranty indicates the full extend of
our liability, and we are not responsible for removal or replacement costs, local repair costs,
transportation costs, or contingent expenses incurred without our prior approval.
THIS WARRANTY IS EXPRESSLY IN LIEU OF ANY AND ALL OTHER WARRANTIES AND
REPRESENTATIONS, EXPRESSED OR IMPLIED, AND ALL OTHER OBLIGATIONS OR
LIABILITIES ON THE PART OF RKI INSTRUMENTS, INC. INCLUDING BUT NOT LIMITED TO,
THE WARRANTY OF MERCHANTABILITY OR FITNESS FOR APARTICULAR PURPOSE. INNO
EVENT SHALL RKI INSTRUMENTS, INC. BE LIABLE FOR INDIRECT, INCIDENTAL, OR
CONSEQUENTIAL LOSS OR DAMAGE OF ANY KIND CONNECTED WITH THE USE OF ITS
PRODUCTS OR FAILURE OF ITS PRODUCTS TO FUNCTION OR OPERATE PROPERLY.
This warranty covers instruments and parts sold to users only by authorized distributors, dealers
and representatives as appointed by RKI Instruments, Inc.
We do not assume indemnification for any accident or damage caused by the operation of this gas
monitor and our warranty is limited to the replacement of parts or our complete goods. Warranty
covers parts and labor performed at RKI Instruments, Inc. only, and does not cover field labor or
shipment of parts back to RKI.

4• 65-2643XL-05-04 M2A-XL Transmitter Operator’s Manual
Table of Contents
Chapter 1: Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
About the M2A-XL Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
About this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Chapter 2: Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
External Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Internal Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Chapter 3: Installation & Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Mounting the M2A-XL Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Wiring the M2A-XL Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Start Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Chapter 4: Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Normal Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Information Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4 - 20 mA Signal Output Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Alarm Indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Chapter 5: Configuration Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Viewing & Changing M2A-XL Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Chapter 6: Gas Type Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Selecting the Gas Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

65-2643XL-05-04 M2A-XL Transmitter Operator’s Manual • 5
Chapter 7: Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Preventive Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Calibration Frequency. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Replacing Components of the Oxygen Detector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Chapter 8: RS-485 Modbus Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Wiring the M2A-XL in a Modbus System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Using the M2A-XL in a 4-wire Modbus System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Modbus Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Supported Modbus Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Chapter 9: Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Appendix A: Control Button Quick Reference Guide . . . . . . . . . . . . . . . . . . . . 58
Appendix B: PLC and DCS Device Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Appendix C: Function Code 16 Registers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

6• Overview 65-2643XL-05-04 M2A-XL Transmitter Operator’s Manual
Chapter 1: Introduction
Overview
This chapter briefly describes the 65-2643XL-05-04 M2A-XL Transmitter. This chapter also
describes the 65-2643XL-05-04 M2A-XL Transmitter Operator’s Manual (this document). Table 1
at the end of this chapter lists the specifications for the M2A-XL.
About the M2A-XL Transmitter
The M2A-XL transmitter is a fixed mount, continuous-monitoring detector head. All user
adjustable parameters may be accessed using push button switches. In addition, calibration may
be performed non-intrusively by use of a magnetic wand accessory which activates magnetic
switches through a window at the front face of the detector head.
The M2A-XL displays the current gas reading on an OLED display which is visible through the
window in the cover (front face) and provides a 4 - 20 mA signal which indicates the target gas
reading for use by a gas monitoring controller, recording device, or programmable controller. The
M2A-XL also provides an RS-485 Modbus output. Three sets of relay contacts, two controlled by
the gas alarms and one by the fail alarm, rated at 115 VAC 5 amps are available for controlling
devices such as lights or horns or for controlling higher rated relays.
Four operating modes allow you to display and change setup and calibration settings and change
the gas type. They are Calibration Mode, Configuration Mode, Gas Type Mode, and Modbus
Mode.
About this Manual
The M2A-XL Transmitter Operator’s Manual uses the following conventions for notes, cautions,
and warnings.
NOTE: Describes additional or critical information.
CAUTION: Describes potential damage to equipment.
WARNING: Describes potential danger that can result in injury or death.

65-2643XL-05-04 M2A-XL Transmitter Operator’s Manual Specifications • 7
Specifications
Table 1 lists specifications for the M2A-XL.
WARNING: When using the M2A-XL, you must follow the instructions and warnings in this
manual to assure proper and safe operation of the M2A-XL and to minimize the
risk of personal injury. Be sure to maintain and periodically calibrate the M2A-
XL as described in this manual.
Table 1: M2A-XL Specifications
Target Gas/Detection Range Oxygen: 0 - 25.0% volume, 0.1% increments
Alarm Settings (Alarm 1/
Alarm 2)*
19.5% volume (decreasing) / 23.5% volume (increasing)
Construction (housing) Explosion-proof junction box, NEMA 4X
Area Classification Explosion-proof for Class I, Groups B, C, and D
Sampling Method Diffusion
Input Power 10 - 30 VDC
Controls Three push button switches
Three magnetic switches for non-intrusive calibration
Weight 5.5 lbs.
Signal Output
4 to 20 mA with impedance maximums listed below
• -12 VDC: 500 ohms impedance max
• -24 VDC: 1000 ohms impedance max
RS-485 Modbus
Operating Temperature -20°C to 45°C
Accuracy ± 0.5% O2
* These are the RKI factory settings. You can change the alarm settings in Configuration
Mode. See “Viewing & Changing M2A-XL Parameters” on page 29.

8• Overview 65-2643XL-05-04 M2A-XL Transmitter Operator’s Manual
Chapter 2: Description
Overview
This chapter describes the components of the M2A-XL transmitter. The transmitter is a 4 - 20 mA
type detector head. It consists of the oxygen detector, calibration adapter/splash guard, terminal
PCB, the M2A-XL junction box, and the detector junction box. The two-junction-box
configuration is intended for situations where the detector needs to be installed at an inaccessible
location. The detector junction box can be installed at the inaccessible location and the M2A-XL
junction box can be installed in a more readily accessible area.
External Description
This section describes the junction boxes and all external components of the M2A-XL transmitter.
Figure 1: M2A-XL External Components
Magnetic
Wand
Window
M2A-XL
Junction Box
3/4 NPT
Conduit Hub
Oxygen Detector
Detector
Junction Box
Calibration Adapter/
Splash Guard
3/4 NPT Conduit Hub
Mounting Hole (2x) Terminal
Strip

65-2643XL-05-04 M2A-XL Transmitter Operator’s Manual External Description • 9
M2A-XL Junction Box
The M2A-XL’s cast aluminum junction box is dust and weather resistant. The junction box also
protects the M2A-XL and all connections made to it. Use the three 3/4 NPT conduit hubs to wire
the remotely installed combustible gas detector and connect wiring from an external device,
typically an RKI controller. The top hub is shipped with a factory installed and sealed conduit
plug to avoid leaks into the junction box. If necessary, the conduit plug can be removed and the
top hub can be used for wiring.
WARNING: If the top conduit hub is used for wiring, be sure to seal the threads to ensure
water does not enter the junction box. See “Wiring the M2A-XL Transmitter” on
page 18 for complete wiring instructions.
Use the junction box’s two mounting holes to mount the M2A-XL to a vertical surface at the
monitoring site. The window in the cover on the front of the junction box allows you to view the
OLED display and use the magnetic wand to actuate the magnetic control switches so you can
perform non-intrusive calibration. Removing the cover allows you to access the interior of the
junction box.
Detector Junction Box
The detector junction box is intended to be installed remotely from the M2A-XL junction box.
The oxygen detector is factory installed in the bottom 3/4 NPT conduit hub. A terminal strip is
provided for wiring connections and the detector is factory wired to one side of this terminal strip.
The other side of the terminal strip is for user-supplied wiring to the detector terminal strip located
in the M2A-XL junction box. This wiring should go through the top 3/4 NPT conduit hub. Three
spacers installed on the back of the junction box controls the distance of the junction box from a
mounting surface. A ground boss near the top conduit hub provides an external earth ground
connection.

10 • External Description 65-2643XL-05-04 M2A-XL Transmitter Operator’s Manual
Oxygen Detector
The oxygen detector consists of the detector housing body, detector housing cap, cap gasket, and
the plug-in sensor.
Figure 2: Oxygen Detector Component Location
Detector Housing Body
The detector housing body protects the electronic components within the housing. Use the
mounting threads at the top of the housing to screw the oxygen detector into the 3/4 NPT hub on
the bottom of the detector junction box. Two wires extend from the top of the detector housing
body. Use these wires to connect the oxygen detector to the terminal strip. One of the wires is
green and one of the wires is white.
The housing includes a two-socket pattern. This socket pattern accepts the sensor’s two pins to
secure the sensor within the detector housing. A pre-amplifier, located between the sockets and
two interconnect wires, conditions the sensor’s signal before the signal reaches the controller.
Housing Cap & Cap Gasket
The housing cap screws onto the detector housing. It retains the plug-in sensor and protects it
from damage. The housing cap also includes a flame arrestor which contains any sparks that may
occur within the detector and a flame arrestor guard which protects the flame arrestor from
damage. Unscrew the detector cap to access the plug-in sensor for maintenance or replacement. A
cap gasket seals the interface between the housing and cap. A flame arrestor guard is permanently
bonded to the cap.
Plug-In Oxygen Sensor
The sensor is secured within the detector assembly by the housing cap. Through a series of
chemical and electrical reactions, the sensor produces an electrical output that corresponds to the
detection range of the transmitter.
Flame Arrestor
Guard
Detector Housing Cap
Oxygen Sensor
Detector Housing Body
Cap Gasket