Robar Industries 1906RSCHH User manual

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ROBARROBAR
ROBAR
INDUSTRIES LTD.
12945 - 78 Avenue
Surrey, B.C. V3W 2X8 Canada
Phone:[phone]
Fax:[phone] or [phone]
E-mail: w[email protected]m
Website: www.robarindustries.com
1906RSCHH
COUPLING
-INSTALLATION GUIDE-
TOOLS REQUIRED
1. OD measuring tape
2. Suitable lifting devices and equipment like
slings, long reach cranes, and milled wood
for stacking in order to brace and support
the coupling or pipes throughout the
installation.
3. Torque wrench
4. 1-1/16” Deep socket
5. 24mm Socket
6. 1-1/16” Standard wrench
7. Wooden shims
8. Rubber mallet
9. Gasket lubricant –If using on a potable
water line, lubricant must be NSF 61
certified
10.Anti-Galling compound for tie rods and
gripper bolts
11.Suitable tools/equipment for cleaning pipe
ends such as a belt sander and scraping
tools.
12.Polyethylene wrap –if incasing the
coupling in concrete
COUPLING PREPARATION
The 1906RSCHH (restrained coupling for HDPE to HDPE connections) comes factory pre-assembled
ready to be installed; however, there are a few points to check out prior to installation:
1. The bottom tie rod nuts may have backed off during
transportation. Hand tighten them prior to moving the
coupling off its pallet.
2. (6) 2”x4” wood spacers are placed in between the glands
and the mid ring of the barrel, (3) each side. These keep
the glands stationary during transportation and
throughout the positioning of the coupling during
installation. Ensure that these are securely in place. If
one has come out put it back in place.
3. Look inside of the coupling to check the gaskets as they
may have migrated inwards during transportation. If they
have to the point where the coupling will not fit over the
pipe, sling the coupling and lift it up off the pallet. Take a
rubber or plastic mallet and pound the gasket back.
Should this not work, back off the respective gland nuts
and try again.

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4. MAKE SURE THAT THE
GRIPPERS ARE PUSHED
ALL THE WAY TOWARDS
THE GASKET AS SHOWN
IN THIS PICTURE.
5. APPLY LOTS OF GASKET LUBRICANT –IF USED ON A POTABLE WATER LINE BE
SURE TO USE A NSF CERTIFIED LUBRICANT:

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6. Sling the coupling, lift it off of the pallet and
position it at a comfortable working height so
that all tie rods can be easily accessed.
7. Lubricate all radial gripper bolts and tie rods
and with anti-galling compound - apply anti-
galling compound to the tie rods inside of
each gland –no need to apply any in the area
of the barrel ring:
PIPE PREPARATION
8. Reconfirm the circumference of the pipe to ensure that the pipe is within the coupling range.
Note that the pipe will neck down 3” from the end so take your measurements beyond this
zone.
9. Check the roundness of the pipe by taking 3-measurements equally spaced across the end of
the pipes. Out of roundness must not exceed 9/16”
10.(2) Rigid stainless inserts are provided with each coupling. 1-side of each has a lead-in
chamfer. This is the side that goes into the pipe first. Robar recommends that the inside edge
of the pipe be chamfered ½” x 45-degrees as this will further aid insertion - Ideally, the end of
the pipes are cut clean at the time of installation, as this will minimize the amount of time the
pipe has to neck down again. Better yet, if available a pipe expander is recommended to
assist installation.
11.Do a quick size check of the insert - it should not slide into the pipe by hand. Some force will
be necessary to install. In some cases the insert may be too big. It is permissible to cut the
insert lengthwise and fit it to suit the ID of the pipe. If this is necessary, please contact Robar
for further instructions. All re-welding of the insert must be done by a qualified welder in
accordance with AWS D1.6.
12.Clean the exterior working area of the pipe –remove any sharp burrs and smooth out any
scrapes and gouges as best as possible.

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INSTALLATION
13.Safely push the inserts fully into each pipe.
14.Apply lubricant to the exterior working area of the pipe. If the coupling is being used on a
potable water line then the lubricant must be NSF 61 certified.
15.Locate the coupling over the pipe gap, making sure that the coupling is centered over the gap.
16.Remove the (6) 2”x4” wood spacers that are placed in between the glands and the mid ring of
the barrel, (3) each side. Discard them.
17.Hold the coupling so that there is as even a gap as possible between the outside of the pipe
and the coupling all the way around both pipes. Use wooden shims to keep the coupling
centered over the pipes –just ensure the shims are not located beneath the grippers.
18.Please note that there are (3) nuts per tie rods with a single nut butted against the barrel ring,
but that the locations of the nut alternates sides of the barrel ring –these nuts are circled in the
image below and will NEVER need torquing. Torquing of the tie rods will be done in stages
with the first 2-stages being the most critical:
1st –start on 1-gland (end) only. Use a
star bolting pattern and torque only
those gland nuts that have an opposite
barrel ring nut (circled in the image right)
to 30 ft-lbs, drawing the gland in parallel
to the barrel ring. Periodically, measure
the distance from the barrel ring to the
gland and ensure that the difference
does not exceed 3/8” around the
coupling. Always ensure the glands
draw in evenly.
2nd –Do the same to the other gland (repeat 1st step).
3rd –Repeat the above 2-stages torquing the exact same nuts to 60 ft-lbs for both glands.
4th –Continuing to use a star pattern now torque all the gland nuts to 60 ft-lbs for both glands.
Always ensure the glands draw in evenly. At this point any wood shims used in Step #15 can
be carefully removed.
5th –Completely back off all barrel ring nuts (circled in the above image) leaving a gap of ½”
or more.
6th - Then torque all the gland nuts to 90 ft-lbs using a star bolting pattern on both glands.
Wait 15-minutes or longer and then re-torque all nuts.

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7th –Using your hands only, butt the loose barrel ring nuts against the barrel ring.
19.Drive all radial gripper bolts of both glands inwards so that they just touch the pipe. Apply no
amount of torque to do this. No special pattern is required to do this.
20.In a star bolting pattern torque the gripper bolts to 50 ft-lbs on each gland, then 80 ft-lbs each
gland, and then finally to 100 ft-lbs each gland.
21. Wait 15-minutes or longer and then re-tighten all gripper bolts.
22.THE COUPLING AND PIPES MUST BE FIRMLY SUPPORTED PIOR TO
PRESSURE TESTING. CAREFULLY BACK FILL COMPLETELY OR
COMPLETELY COVER THE COUPLING AND PIPE TO THE MINIMUM
DISTANCE “X” FROM THE MIDPOINT OF THE COUPLING. CONTACT
ROBAR SHOULD THIS NOT BE POSSIBLE.
23.Pressure test.
Pipe Size
“X”
12” to 24”
5-feet
Greater than 24”
10-Feet