Roberts Gorden Combat HVE 400 Manual

Roberts-Gordon Europe Limited
Unit A, Kings Hill Business Park
Darlaston Road, Wednesbury
West Midlands, WS10 7SH UK
Telephone: [phone]
Fax: [phone]
Service Telephone: [phone]
Service Fax: [phone]
E-mail: [email protected]
E-mail: [email protected]
www.robertsgordon.co.uk
www.blackheatheaters.co.uk
WARNING
Installation must be done by an electrician qualified
in the installation and service of control systems
for heatingequipment.
Improper installation, adjustment, alteration, service
or maintenance can result in death, injury or
property damage. Read the Installation, Operation
and Service Manual thoroughly before installingor
servicingthis equipment.
Installer
Please take the time to read and understand
these instructions prior to any installation.
Installer must give a copy of this manual to the owner.
Owner
Keep this manual in a safe place in order to provide
your service technician with necessary information.
© 2014 Roberts-Gordon Europe Limited P/N 160101UK Orig 07/14
Combat®HVE
Energy Saving Fans
with Control Options
Installation, Operation &
Service Manual

© 2014
Roberts-Gordon Europe Limited
All rights reserved. No part of this work covered by the copyrights herein may be reproduced
or copied in any form or by any means - graphic, electronic, or mechanical, including
photocopying, recording, taping or information storage and retrieval systems - without the
written permission of Roberts-Gordon Europe Limited.
TABLE OF CONTENTS
SECTION 1: Introduction........................................................ 2
1.1 Electrical Requirements ............................................... 2
1.2 Check Installation Materials .........................................2
1.3 Safety Labels and Their Placement ............................. 3
SECTION 2: Specifications .................................................... 4
2.1 Electrical Specifications ............................................... 4
2.2 Fan Specifications........................................................4
2.3 Dimension Data ........................................................... 4
SECTION 3: Critical Considerations ..................................... 5
3.1 Location and Suspension ............................................ 5
3.2 Minimum Required Installation Clearances. ................ 5
SECTION 4: Installation.......................................................... 6
4.1 Preparation .................................................................. 6
4.2 Electrical Supply ..........................................................7
SECTION 5: Typical External Wiring Diagrams .................... 8
5.1 External Wiring Connection Details .............................8
SECTION 6: Troubleshooting............................................... 10
6.1 Sequence of Operation.............................................. 10
SECTION 7: Replacement Parts .......................................... 11
Printed in U.K.

TABLE OF FIGURES
Figure 1: Label Placement ........................................................3
Figure 2: Dimension Data ......................................................... 4
Figure 3: Mounting Hole Layout................................................6
Figure 4: Suspension Methods ................................................. 7
Figure 5: BJ8 Fan Control Wiring Diagram................................8
Figure 6: DP5 Fan Control Wiring Diagram...............................8
Figure 7: WAC6 Fan Control Wiring Diagram............................ 9
Figure 8: HVE Fan Without Speed Control Wiring Diagram...... 9
Figure 9: Internal Components Diagram................................. 12

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Product Approval
ROBERTS GORDON
®
appliances have been tested and CE certified as complying with the
essential requirements of the Gas Appliance Directive, the Low Voltage Directive, the
Electromagnetic Compatibility Directive and the Machinery Directive for use on natural gas and
LPG when installed, commissioned and maintained in accordance with these instructions.
These instructions refer to appliances designed to operate in the European Union.
Appliances designed for other countries (Non-European Union) are available on request.
This appliance must be installed in accordance with the local and national codes in force and used
only in a sufficiently ventilated space, as specified in these instructions.
Before installation, check that the local gas distribution systems, nature of gas and pressure, and
adjustment of the appliance are compatible.

SYSTEM CONTROL INSTALLATION, OPERATION AND SERVICE MANUAL
2 of 12
SECTION 1: INTRODUCTION
Your Safety is Important to Us!
This symbol is used throughout
the manual to notify you of
possible fire, electrical or burn
hazards. Please pay special atten-
tion when reading and following
the warnings in these
sections.
Installation, service and annual inspection of
controller must be done by an electrician qualified in
the installation and service of control systems for
heating equipment.
Installation, service and annual inspection of heater
must be done by a contractor qualified in the
installation and service of gas or oil fired heating
equipment.
Read this manual carefully before installation,
operation, or service of this equipment.
The equipment must be applied and operated under
the general concepts of resonable use and installed
using best building practices.
This equipment is not intended for use by persons
(including children) with reduced physical, sensory or
mental capabilities, or lack of experience and
knowledge, unless they have been given supervision
or instruction concerning use of the appliance by a
person responsible for their safety.
Children should be supervised to ensure that they do
not play with the equipment.
For optimum heater performance and safe heating
conditions, inspect and maintain heater(s) before
every heating season and as necessary. Also, know
and maintain heater clearances to combustibles, see
heater Installation, Operation and Service Manual for
further details. If you require additional manuals, con-
tact Roberts-Gordon at [phone] or at
www.robertsgordon.co.uk.
1.1 Electrical Requirements
Failure to comply with the installation instructions will
invalidate the limited warranty.
All wiring must comply with current wiring regulations
and any local regulations which may apply. Always
switch off electrical supply to equipment and discon-
nect by removing plug before working on equipment.
Equipment must be electrically grounded in accor-
dance with local specifications and codes.
1.2 Check Installation Materials
Before proceeding with installation of ROBERTS
GORDON®COMBAT® HVE Fan, check the following
points:
1.2.1 Control Options
Each HVE Fan has a built in thermostat that allows it
to turn on when ambient temperature at fan exceeds
thermostat’s setpoint. In addition, HVE Fans can be
used with a number of different speed control
options.
Control Options Specifications
DANGER
Electrical Shock Hazard
Disconnect electric before service.
Equipment must be properly grounded.
Failure to follow these instructions can
result in death or electrical shock.
Model WAC6 DP5 BJ8
Control Unit Capacity (No. of Fans) HVE400 1 4 8
HVE450 N/A 1 2
HVE650 N/A 1 2
Manual On/Off Yes Yes Yes
Manual Fan Speed Adjustment Yes Yes No
Automatic Fan Speed Adjustment No No Yes
Fans ‘ON’ Neon Indicator Yes No No
Temperature Sensor Range [°C] N/A N/A 0-40
Temperature Sensor Cable Length [m] N/A N/A 10
Maximum Starting Current [A] 3 10 20
Maximum Running Current [A] 1.5 5 10

SECTION 1: INTRODUCTION
3 of 12
1.2.2 Electrical Installation Materials
A 230 V, 50 Hz, 1 ph, 20 A power supply to
equipment must be installed and comply with current
wiring regulations and any local regulations which
may apply.
1.3 Safety Labels and Their Placement
Product safety signs or labels should be replaced by
product user when they are no longer legible. Please
contact Roberts-Gordon Europe Limited or your
ROBERTS GORDON®independent distributor to
obtain replacement signs or labels.
FIGURE 1: Label Placement
Description Part Number
Logo Label 91040030
Shock Hazard Label 91008001
Address Label 91040006
Wiring Diagram Label 91040400
Terminal Connection Label (not shown) 91040401
Rating Plate Label 91010450

SYSTEM CONTROL INSTALLATION, OPERATION AND SERVICE MANUAL
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SECTION 2: SPECIFICATIONS
2.1 Electrical Specifications
Supply: 230 V, 50 Hz, 1 Ø, 20 A
2.2 Fan Specifications
2.3 Dimension Data
FIGURE 2: Dimension Data
Model HVE 400 HVE 450 HVE 650
Air Capacity [m3/h]
[ft3/min]
3,600
2,120
6,300
3,710
10,800
6,360
Fan Diameter [mm] 400 500 650
Motor Speed [RPM] 1400 1430 890
Electrical Load [W] 179 499 598
Capacitor [μF] 3 8 12
Electrical Supply 230 V / 50 Hz / 1 Ø
Starting Current [A] 1.5 6.4 6.0
Running Current [A] 1.0 1.6 2.6
Noise Level @ 3m NR dB [A] 55 68 70
Maximum Ambient Temperature [°C] 60 65 40
Thermostat
Recommended Minimum Setting [°C] 15 15 15
Maximum Setting [°C] 30 30 30
Recommended Minimum
Setting above room temperature [°C] 3 3 3
Model HVE 400 HVE 450 HVE 650
‘A’ Depth [mm] 300 305 284
‘B’ Casing Width [mm] 527 610 790
‘C’ Overall Width [mm] 582 665 845
Weight [kg] 15 25 33
Minimum Recommended Mounting Height [m] 6 11 14
Maximum Recommended Mounting Height [m] 11 18 25
Minimum Wall Clearance [m] 1.75 1.75 1.75
Minimum Roof Clearance [m] 1 1 1