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  9. Robinsons ROYDON Victorian 10 3/4 SPAN. Dwarf User manual

Robinsons ROYDON Victorian 10 3/4 SPAN. Dwarf User manual

NOMINAL SIZE A (mm) B (mm)
10 X 6
2929
1990
10 X 8 2610
10 X 10 3230
10 X 12 3850
2
Thank you for purchasing your new Robinsons greenhouse. We recommend you familiarise yourself with the instructions and read all safety
information before you commence assembly. This instruction manual is also available online at www.robinsonsgreenhouses.co.uk
in our technical help section should you need to reprint it. Should you require any additional advice you can always call us on 01782 385409.
These instructions are divided into sections highlighted by a white number/letter on a black background at the bottom corner of most pages (see opposite
page for details); part lists, B-base, P-preparation, 1-side, 2-door gable, 3-plain gable, 4-joining the sides, 5-louvre, 6-roof, 7-vent, 8-glazing, 9-vent at-
tachment, 10-door attachment, 11 anchoring down, 12 finishing touches, 13 optional shelf, 14 optional staging. If you need to contact us for assistance
please refer to the relevant section/s. If your building is longer than 12’, i.e. has an extension then please also refer the separate extension manual.
Safety Warning
 Glass and aluminium can potentially cause injury. Please ensure you wear protective goggles, gloves, headgear and suitable footwear when
assembling and glazing the building.
 Please remember that glass is fragile and should be handled with extreme care. Always clear up and dispose of any breakages immediately.
 Do not assemble the greenhouse in high winds.
 For safety reasons and ease of assembly, we recommend that this greenhouse is assembled by a minimum of two people.
 Please clear all lying snow from the greenhouse roof as it can cause the roof to buckle or collapse.
Site Preparation
 When selecting a site for your greenhouse, it is vital that you choose as flat and level an area as possible.
 A concrete or slabbed base will provide the most solid foundation for your greenhouse.
 IMPORTANT: The back wall and dwarf wall need to be flat, vertical and perpendicular to one another and made from solid bricks.
 IMPORTANT: Do not fix your building down to the dwarf wall until the building is fully assembled, including glazing.
 Avoid placing your greenhouse under trees or in other vulnerable locations.
 To minimise the risk of wind damage, try to select as sheltered a site as possible, e.g. beside a hedgerow or garden fence.
Additional Considerations
 Please bear in mind that assembling your greenhouse can be time consuming. You may need to spread the construction over two or more
days. We recommend that you avoid leaving the building partially glazed. If you ever have to leave your greenhouse half assembled and not
anchored down, weigh it down with slabs or bags of sand to stop the wind moving it.
 You will find it helpful to prepare a large, clean and clear area in which to work in. A garage floor or flat lawn area is ideal.
 If you have arranged for someone to install your greenhouse for you, please check that all
components are included. The components can be identified by their distinctive profiles,
lengths and quantities detailed in the parts list (see next page).
 Anchoring down your greenhouse should be the final stage of construction (including glazing).
 Once installed your greenhouse requires little maintenance, but to maintain the smooth running
of your door(s) WD40 or similar can be applied to the door pivot pins / lock etc...
Guarantee
 Your new Robinsons greenhouse is guaranteed for 10 years against faulty manufacture of the
framework. This does not include glazing, moving parts, accidental damage or wind damage.
KEY
SYMBOL KEY DESCRIPTION
EXTERNAL VIEW
THINK
THIS SECTION
RELATES TO
ANOTHER
(e.g. 1 to 5)
CORRECT
DO NOT FIX DOWN!
TWIST TO LOCK
TIGHTEN
PUSH AND HOLD
CUT TO LENGTH
INTERNAL VIEW
UPDATE: Robinsons plastic / aluminium cover strips -
On a Robinsons building the glazing capping is in two parts. The lower plastic
capping screws into the glazing bars pressing the glass down onto its rubber
beading. The upper plastic / aluminium covers then need to be applied to cover
the heads of the self-tapping screws. If you are struggling to press on the cover
strips then we recommend the use of a rubber mallet or perhaps a wooden block
and hammer, a short sharp tap onto the cover at one end is all that is needed to
stretch the cover around the lower capping protrusions locking it into place. You
can then either continue to use the mallet along the length of the cover or con-
tinue just using the palm of your hand. Once in the building and the edges are
protected Robinsons 4mm thick toughened safety glass is very strong and can
cope with the vibrations caused by hitting the covers though we would not rec-
ommend that you hit the glass directly. Some of the aluminium cover caps have a
hole in them at one end which is sometimes used to hang the parts for powder
coating. You can if you wish use the hole to stop the covers from sliding in the
roof using a glazing screw, note you will have to use a countersunk screw under
the vents to avoid interference with the vent bottom.
3
SECTION
No TITLE ASSEMBLY SYNOPSIS: IMPORTANT INFORMATION / CONSIDERATIONS
PARTS LIST Identify and separate all like for like components prior to assembly. The ‘parts list’ also separates parts into the various
sections 1 - 12 shown below. Parts can also be identified by their profile pictures and stated lengths etc..
B
BASE Base dimensions and recommendations. Ensure that your base is level as this will make assembly of the building, es-
pecially the glazing of the roof much more straight forward. Please be aware that the hinge door on your greenhouse
opens inwards, make sure that there will be no interference between the door and the foundations.
P PREPARATION Tools required. IMPORTANT: Use WD40 or similar in the glazing bar channels and insert the black glazing rubber prior
to frame assembly.
1
SIDE Take the side glazing bars ‘D609’ with the rubber inserted and the diagonal braces ‘D604’, use 10mm bolts to join them
to the gutter and 15mm bolts to the cills (note how the head of the bolt slides into each glazing bar during construction).
Please also remember to slide in your 22mm bolts for attaching the decorative eave spandrels ‘DV100’ in section 6.
2 DOOR END
2LH / 2RH? 2L = Door end on the left, 2R = Door end on the right, 3L = Plain end on the left, 3R = Plain end on the right.
Again ensuring that the gable framework is rubbered-up follow the diagrams to assemble each end of the building.
Make sure that you have inserted the extra bolts utilised in sections 4 and 6. On the roof and side corner bars not every
rubber channel will require rubber unless it is to be utilised in a partition (see separate manual and section P).
3 PLAIN END
3LH / 3RH?
4 JOINING THE
SIDES Take the side (1) and both gables (2 & 3) and join them together on your base. It is a good idea to tie some ladders to
the sides to support them if you do not have anyone to hold them for you. Check that the D234 foam is still attached to
your wall bars ‘DV471’ (also detailed on page 20).
5
LOUVRE They attach to the building during the glazing process (8) like a piece of glass with a black separator above them. If you
are fitting an optional auto-louvre then you need to carefully drill (3mm bit) out the rivets which mount the handle to the
frame. You can then either utilise those holes or create more to mount the unit.
6
ROOF
Attach the ridge and then the rubbered-up roof bars ensuring that they are fully butted up to the ridge and down onto
the gutter. Attach your cresting before you glaze the building to give yourself more room to work. Utilise the 22mm bolts
slid into the side (section 1) and roof bars to attach your DV100 and DV101 spandrels. On longer models you may need
to carefully prop up the roof and tie the sides together to keep the ridge and gutters straight (i.e. not sagging or bowed)
until the building is fully glazed.
7a VENT Once the vent is glazed add silicone to the vent sides and top. Stand the vent/s on their hinge (vent top) and then leave
the silicone to set.
7b VENT SLAM The slam bar ‘D079’ can be moved up and down between the roof glazing bars so that it can be butted down onto the
pane of glass beneath, the autovent will be attached to it later on (9).
8
GLAZING
Layout the bar cappings and covers around the building like a sundial checking that all is present and correct. You can
also place the roof cappings in the gutters so they are closer to hand. The glass in the ends has to bevel on the black
separator strip, this bevelling action allows the glass to tuck underneath the roof corner canopy. Use the capping and
the self tapping screws to then hold the glass in place. The covers then enclose the screw heads giving a neat finish. It
is a good idea to glaze two roof sections first to ensure the building is square followed by two side sections to ensure
the building isn't leaning. Note that on the long side of the roof the glass overlaps one another.
IMPORTANT: On the roof sections please make sure that you place a screw around 25mm / 1” from the bottom of each
capping strip (create a hole in the plastic if required) and that the screws are nice and tight to avoid any glass slippage.
9 VENT
ATTACHMENT Take the assembled vent and slide the vent hinge ‘D866’ into the end of the ridge allowing the vent to pivot open and
closed. Vent stops go either side of the vent to stop any lateral movement (so insert stop / vent / stop). Attach the Bay-
liss XL autovents.
10 DOOR
ATTACHMENT Your door comes pre-constructed and locked minus the handles and their pivot pin but now it needs to be mounted to
the front end of your building. Utilise the ‘D522’ plates and twist in crop headed bolts to join the door and its frame to the
building (pinch the door frame against your long front verticals whilst tightening your ‘D522’ plates to ensure that there
is no gap). If you are struggling to eradicate the gap between the door frame and verticals then some silicone can be
carefully applied to the area to create a vertical seal. Be careful not to lock yourself in the building and to avoid damage
do not open the door until it is attached to the front gable. Getting the door to swing perfectly without dropping or rub-
bing on the ground may require some small but vital adjustments. You may also need to insert a packer underneath the
door frame hinge to increase ground clearance. Part ‘DV275’ canopies the door frame top hiding the clearance space at
the top of the door. The door can only be made to swing inwards.
IMPORTANT: Please do NOT let the door slam open or closed as it is likely to cause damage to the door and the
frame. Please twist the handle to open and close. Please also be aware that your door KEYS (3 provided) are unique to
the building so they should not be stored together.
11 ANCHORING
DOWN Now that the greenhouse is finished and the door and vent/s are operating without interference then you need to an-
chor the building down using 2” rawl plugs and screws. Use a 7mm masonry bit in a hammer drill to create the holes.
12 FINISHING
TOUCHES Now that the main body of the structure is complete you can add; downpipe fittings, eave bungs, gutter stop ends. It is
also important to carefully apply some silicone to the internal eaves corners and external and internal ridge corners to
minimise the chance of water entering the structure.
13 OPTIONAL
SHELVING
Robinsons integral cantilever staging and shelving attaches to the inside of the greenhouse frame using either square
head bolts (insert four into each side glazing bar ’D609’ during construction of the side (1)) or rectangular ‘crop head’
bolts which can be fitted retrospectively (both sets of bolts accompany the shelving/staging). This system allows the
height of either the staging or the shelf to be set at an operator specific height. Commonly the staging brackets are set
900mm from the cills though you can alter this to suit the end user/s. The aluminium shelf / staging slats come in two
lengths; (4’):1240mm ‘D2002’ and (6’):1860mm ’D2003’. These slats can combine to create any length of staging re-
quired, i.e. 4’+6’ = 10’ etc...
14 OPTIONAL
STAGING
4
Section
Ref Part
No. Section Size
(mm) 10
6 10
8 10
10 10
12 Section
Ref Part
No. Section Size
(mm) 10
6 10
8 10
10 10
12
D866
639
2
2
3
4
D863L
613
2
2
3
4
D863R
613
2
2
3
4
D862
593
2
2
3
4
D079
PLUS FLUFF
590
2
2
3
4
D114
N/A
4
4
6
8
D220
PLUS FS6060
SCREW
N/A
4
4
6
8
D205
N/A
4
4
6
8
D043 1894 1
D021 2514 1
D022 3134 1
D023 3754 1
DV213 1897 1
DV210 2517 1
DV211 3137 1
DV212 3757 1
D604 1316 2
D609
1160
2
3
4
5
RUBBER 1000 5 7 9.5 12
D174
N/A 2 2 4 4
DV204 1897 1
DV201 2517 1
DV202 3137 1
DV203 3757 1
DV253 1345 2 3 4 5
DV255 2450 2 3 4 5
DV100 N/A 2 3 4 5
RUBBER 1000 16 23 31 38
DV101 N/A 2 3 4 5
DV461 (LH) 2937 1?
DV464 (RH) 1?
DV303L
1319 1?
DV303R 1?
DV538 (LH)
708 1?
DV541 (RH) 1?
D1122 (LH)
241 1
D1126 (RH) 1
D608
1160
2
DV066L
1505 1
DV066R 1
DV239L
2960 1
DV239R 1
DV310L
1972 2
DV310R 2
DV312L
2438 1
DV312R 1
DV259 2879 1
DV264 1398 1
DV471 1840 2
DV271L
1249 1?
DV271R 1?
DV467 (LH)
2864 1?
DV470 (RH) 1?
DV532 (LH)
711 1?
DV535 (RH) 1?
DV307 1350 2
DV250L
1345 1
DV250R 1
DV252L
2451 1
DV252R 1
DV275
904
1
DV104
N/A
2
DV548
N/A
2
DV105
N/A
2
D163 90 2
D1070 3857 1
D1071 3237 1
D1072 2617 1
D1073 1997 1
D1076 3757 1
D1077 3137 1
D1078 2517 1
D1079 1897 1
D1082
N/A 2
D1089 N/A
4 5 6 7
EV0329 13 4
SYSCR2 50 8 10 12 14
SYRAWL 50 8 10 12 14
RUBBER 1000 73
D174
N/A 7
5
Section
Ref Part
No. Section Size
(mm) 10
6 10
8 10
10 10
12
D522
N/A
10
10mm
SYBOL
M6X11
10mm
78
83
88
SYBOL
M6X15
15mm
27
30
33
SYBOL
M6X22
22mm
16
24
32
93
36
40
SYNUTM6
M6
NUT
101
157
173
189
SYBOL
M6X11
CROP
20
20
20
20
MAIN FRAME QUANTITIES
VENTS / DOORS etc SEPERATE
Section
Ref Part
No. Section Size
(mm) 10
6 10
8 10
10 10
12
1 D618 1144 2 3 4 5
5 DV653 1378 2 3 4 5
2 / 3 DV403L/R 1505 1 + 1
2 /10 DV479 1384 1
2 / 3 DV610L/R 1972 2 + 2
3 DV612L/R 2438 1 + 1
2 DV639L/R 2960 1 + 1
5 DV655 1880 2 3 4 5
3 DV659 2879 1
2 / 10 DV664 1373 1
2 / 3 D815 1830
5 D870 601 2 3 4 5
2
2 / 3 D610 1160 2
1 D620 1144 2
5 D871 601 2
5 DV652 1871 2
5 DV650 1345 2
2 / 3 D614 1162
1 D619 1144 4 5 6 7
2 / 10 DV480 1384 1
2 / 3 DV611L/R 1972 2 + 2
3 DV613L/R 2438 1 + 1
2 / 3 DV615L/R 1505 1 + 1
2 DV640L/R 2960 1 + 1
5 DV658 2481 4
3 DV665 2879 1
2 / 10 DV670 1373 1
2
5 6 7
2 / 3 D827 1832 2
5 DV656 1378 4 5 6 7
D119
N/A
1
DV120 N/A 4
D841 N/A
SLIM 1
D211
PLASTIC
1625
SLIM 1
D207 N/A
SLIM 1
D214 N/A
SLIM 1
D201 N/A
SLIM 1
D208 N/A 1
D1107
PLASTIC 2250
BIG 2
D1090
PLASTIC N/A
BIG 2
D1091
PLASTIC N/A
BIG 2
D1092
PLASTIC N/A
BIG 2
DV219 N/A 1
DV218 N/A 1
EV0329 13 4
D1124 227 2
SILICONE
THRESHOLD THERE MUST BE A PROJECTION OF BRICKWORK /
TITLE:
Property of 'Robinsons Greenhouses' © 2023
IN ORDER TO SUPPORT THE OUTER EDGE OF THE DOOR
CONCRETE DIRECTLY INFRONT OF THE DOORWAY WITH A
MINIMUM WIDTH OF 50mm. THIS NEEDS TO BE
LEVEL WITH THE DOOR THRESHOLD OPENING.
525525
GUIDANCE NOTE FOR ROBINSONS DWARF WALL GREENHOUSES.
FOOTINGS
CONCRETE STRIP FOOTINGS SHOULD BE A MINIMUM OF 400mm
WIDE X 200mm DEEP. IF THE SITE IS ON MADE UP GROUND IT IS
IMPORTANT THAT THE FOOTINGS ARE CUT INTO THE COMPACTED
GROUND BELOW. WHERE THE GROUND IS LIABLE TO MOVEMENT
SUCH AS HEAVY CLAY OR LOOSE SANDY SOIL REINFORCING
SHOULD BE ADDED TO THE CONCRETE FOOTINGS.
WALLS
IT IS MOST IMPORTANT THAT THE BRICKWORK IS IN ACCORDANCE
WITH THE 'mm' DIMENSIONS PROVIDED AND IS SQUARE, LEVEL AND
UPRIGHT, THE DIAGONAL MEASUREMENTS SHOULD BE EQUAL.
WALLS SHOULD BE DOUBLE SKIN.
THE TOP COURSE OF BRICKS SHOULD BE LAID FROG DOWN. IF
ENGINEERING BRICKS ARE USED FOR THE TOP COURSE PLEASE
ENSURE THEY ARE SOLID NOT CELLULAR (WITH HOLES THROUGH
THEM) OR FIXING DOWN OF THE GREENHOUSE WILL BE A
PROBLEM. BRICKS SHOULD BE A GOOD QUALITY STOCK BRICK,
SAND FACED FLETTON TYPE BRICKS ARE NOT SUITABLE.
GABLE DOOR OPENING
THE DOOR THRESHOLD REQUIRES BRICK WORK ACROSS THE
OPENING WHICH SHOULD BE LEVEL WITH THE FINISHED FLOOR
LEVEL (F.F.L) OF THE GREENHOUSE. THE OPENING FOR THE
DOORWAY AND THE HEIGHT TO THE TOP OF THE WALL FROM THE
THRESHOLD LEVEL REQUIRE THE HIGHEST ACCURACY AND ARE
MOST IMPORTANT SO THAT THE DOOR FITS THE APERTURE
CORRECTLY. PLEASE ALSO BE AWARE THAT THE DOOR OPENS
INWARDS AND THEREFORE THE FOUNDATIONS NEED TO AVOID
ANY DOOR INTERFERENCE. IT IS ADVISABLE TO MAKE A WOODEN
TEMPLATE TO CHECK THE DOOR APERTURE DIMENSIONS.
ROYDON
3/4 SPAN VIC V-TYPE BRICKWORK
DOOR AT ONE END ONLY PLAN
DOORWAY
OPENING
974mm
MIRROR LINE FOR DOORWAY AT OTHER END
OVER ALL LENGTH 'L' = BASIC GREENHOUSE LENGTH
+ EXTENSION IF REQUIRED, e.g. 14 LONG = 6+8EXT
BASIC
GREENHOUSE LENGTH GREENHOUSE
EXTENSION
EX.
LENGTH
6 LONG 1990mm + 8 LONG EXT. 2480mm
8 LONG 2610mm
10 LONG 3230mm
12 LONG 3850mm
IMPORTANT: THE BACK WALL NEEDS TOBE AT LEAST 2479mm TALL FROM THE F.F.L.
IT ALSO NEEDS TO BE STRAIGHT AND PERPENDICULAR TO THE DWARF WALL. THE BRICKS SHOULD
BE SOLID AND IN GOOD CONDITION TO ENSURE THE VALLEY CASTINGS GET A GOOD FIXIING.
676mm
LENGTH 'L' mm
2929mm
1279mm
90°
50mm FOR
DOOR
THRESHOLD
7
PARTITION
ONLY
REFER TO
SEPARATE
MANUAL
Feed glazing rubber into each glazing bar and
trim to length. Notice that some channels are
only used on a partition. Applying a lubricant to
the aluminium channels will speed up insertion.
The frame is assembled by feeding square
headed bolts, either 10mm or 15mm in length
into the slots on glazing bars and then locating
those bolts through holes in purlings and cills,
etc… Twist in (rectangular) crop headed bolts
are also used towards the end of construction
to attach components to the frame when the
glazing bar slots are no longer exposed at the
ends. 10mm
15mm
PARTITION
ONLY
REFER TO
SEPARATE
MANUAL
8
12
10
DV213
D043
DV210
D021
DV211
D022
DV212
D023
Part No mm Quantity
DV213 1897 1
D043 1894 1
D609 1160 2
D604 1316 2
D174 2
SYBOLM6X11 2
SYBOLM6X15 4
SYNUTM6 6
6 DWARF SIDE
Rubber 1000 5
SYBOLM6X22 4
Part No mm Quantity
DV210 2517 1
D021 2514 1
D609 1160 3
D604 1316 2
D174 2
SYBOLM6X11 3
SYBOLM6X15 5
SYNUTM6 8
8 DWARF SIDE
Rubber 1000 7
SYBOLM6X22 6
Part No mm Quantity
DV211 3137 1
D022 3134 1
D609 1160 4
D604 1316 2
D174 4
SYBOLM6X11 4
SYBOLM6X15 6
SYNUTM6 10
10 DWARF SIDE
Rubber 1000 9.5
SYBOLM6X22 8
Part No mm Quantity
DV212 3757 1
D023 3754 1
D609 1160 5
D604 1316 2
D174 4
SYBOLM6X11 5
SYBOLM6X15 7
SYNUTM6 12
12 DWARF SIDE
Rubber 1000 12
SYBOLM6X22 10
6
8
9
D604
D604
15mm
D609
10mm
D609
TRANSIT
BOLT ON
DIAGONALS
15mm
22mm
10
Part No mm Quantity
D1122 241 1
DV066R 1505 1
DV239L 2960 1
DV239R 2960 1
DV250L 1345 1
DV252R 2451 1
DV264 1398 1
DV271R 1249 1
DV275 904 1
DV303R 1319 1
DV307 1350 1
DV310L 1972 1
D608 1160 1
DV310R 1972 1
DV471 1840 1
DV532 711 1
DV538 708 1
DV104 1
DV105 1
D163 2
D174 3
D227 36m
M6X10 36
M6X15 6
M6NUT 42
DV548 1
DV239L /
DV239R
DV303R /
DV538
D174
D608
DV303R
DV307
DV303R
D174
D608
10mm
10mm
10mm
10mm
DV307
DV310R
DV264
DV252R
10mm
15mm
10mm
15mm
15mm
15mm
10mm
10mm
DV066R
10mm
15mm
10mm
10mm
DV250L
DV275
DV310L
10mm
10mm
10mm
10mm
DV239R
DV239L
DV271RDV532
DV303RDV538
DV471
D1122
10mm
10mm
10mm
15mm
10mm
10mm
10mm
10mm
10mm
10mm
10mm
10mm
11
DV250L
DV252R
DV105 DV264
DV250L /
DV252R
DV239L /
DV239R
DV275
D163
DV307
D608
DV104
DV104
FLIP VIEW
DV271R
DV252R
DV252R
DV250L
D1122
DV310L
DV548
DV471
D234
12
D174
D608
DV239L /
DV239R
DV303L /
DV541
DV307
DV303L
DV303L
Part No mm Quantity
D1126 241 1
DV066L 1505 1
DV239L 2960 1
DV239R 2960 1
DV250R 1345 1
DV252L 2451 1
DV264 1398 1
DV271L 1249 1
DV275 904 1
DV303L 1319 1
DV307 1350 1
DV310L 1972 1
D608 1160 1
DV310R 1972 1
DV471 1840 1
DV535 711 1
DV541 708 1
DV104 1
DV105 1
D163 2
D174 3
D227 36m
M6X10 36
M6X15 6
M6NUT 42
DV548 1
D1126
10mm
10mm
10mm
10mm
D608
DV307
DV310R
DV264
DV250R
15mm
15mm
15mm
10mm
10mm
DV471
DV066L
10mm
15mm
10mm
10mm
DV275
DV310L
10mm
15mm
10mm
10mm
10mm
10mm
10mm
DV239R
DV239L
DV535DV271L
DV541
10mm
10mm
10mm 10mm
10mm
10mm
15mm
10mm
10mm
10mm
10mm
10mm
DV303L
DV252L
13
DV252L
DV250R
DV105 DV264
DV250R /
DV252L
DV239L /
DV239R
DV275
D163
D608
DV307
DV252L
DV104
DV104
FLIP VIEW
DV252L
DV271L
DV250R
D1126
DV310R
DV548
DV471
D234
14
Part No mm Quantity
D608 1160 1
D1122 241 1
DV066R 1505 1
DV250L 1345 1
DV252R 2451 1
DV259 2879 1
DV307 1350 1
DV310L 1972 1
DV310R 1972 1
DV312L 2438 1
DV312R 2438 1
DV461 2937 1
DV471 1840 1
DV104 1
DV105 1
DV548 1
D174 4
D227 37m
M6X10 32
M6X15 9
M6NUT 41
DV467 2864 1
D174
D608 DV307
DV461 DV461
D174
D608
10mm
10mm
10mm
10mm
DV307
DV310R
DV259
DV252R
10mm
15mm
10mm
15mm
15mm
15mm
10mm
10mm
DV066R
10mm
15mm
10mm
10mm
DV250L
DV310L
DV312R
DV312L
DV467
DV461
DV471
D1122
10mm
10mm
10mm
15mm
10mm
10mm
10mm
10mm
10mm
15mm
10mm
10mm
15mm
10mm
10mm
15mm
10mm
D234
15
DV250L /
DV252R
DV310R
DV066R DV312L /
DV312R
DV250L
DV252R
DV105 DV259
DV307
D608
DV104
DV104
FLIP VIEW
DV467
DV252R
DV252R
DV250L
D1122
DV310L
DV548
DV471
D234
16
D174
D608DV307
Part No mm Quantity
D608 1160 1
D1126 241 1
DV066L 1505 1
DV250R 1345 1
DV252L 2451 1
DV259 2879 1
DV307 1350 1
DV310L 1972 1
DV310R 1972 1
DV312L 2438 1
DV312R 2438 1
DV464 2937 1
DV470 2864 1
DV471 1840 1
DV104 1
DV105 1
DV548 1
D174 4
D227 37m
M6X10 32
M6X15 9
M6NUT 41
D1126
10mm
10mm
10mm
10mm
D608
DV307
DV310R
DV259
DV250R
15mm
15mm
15mm
10mm
10mm
DV471
DV066L
10mm
15mm
10mm
10mm
DV252L
DV310L
10mm
15mm
10mm
DV312R
DV312L
DV470
DV464
10mm
10mm
10mm 10mm
10mm
10mm
15mm
10mm
DV464 DV464
D174
10mm
15mm
10mm
10mm
15mm
10mm
10mm
15mm
10mm
17
DV252L
DV250R
DV105 DV259
D608
DV307
DV252L
DV104
DV104
FLIP VIEW
DV252L
DV470
DV250R
D1126
DV310R
DV250R /
DV252L
DV310L
DV066L DV312L /
DV312R
DV548
DV471
D234
18
EQUAL
19
6’
Part No mm Quantity
D1073 1997 1
D1079 1897 1
D1082 N/A 2
D1089 N/A 4
SYBOLM6X15 8
SYNUTM6 8
EV0329 13 4
SYSCR2 50 8
SYRAWL 50 8
8’
Part No mm Quantity
D1072 2617 1
D1078 2517 1
D1082 N/A 2
D1089 N/A 5
SYBOLM6X15 10
SYNUTM6 10
EV0329 13 4
SYSCR2 50 10
SYRAWL 50 10
10’
Part No mm Quantity
D1071 3237 1
D1077 3137 1
D1082 N/A 2
D1089 N/A 6
SYBOLM6X15 12
SYNUTM6 12
EV0329 13 4
SYSCR2 50 12
SYRAWL 50 12
12’
Part No mm Quantity
D1070 3857 1
D1076 3757 1
D1082 N/A 2
D1089 N/A 7
SYBOLM6X15 14
SYNUTM6 14
EV0329 13 4
SYSCR2 50 14
SYRAWL 50 14
D1073
D1072
D1071
D1070
D1079
D1078
D1077
D1076
10º
25º
45º
One 15mm bolt needs to be slid into each of the
valley gutter bolt channels (see right) to enable
each support castings D1089 to attach.
Position the castings roughly 100mm from the
valley ends and also inline with each roof bar
(see below and next page).
It is intentional that your valley gutter e.g. D1079 is 100mm longer than its correspond-
ing flange e.g. D1073. The valley gutter should protrude away from the flanges by
50mm at either end. This allows the valley gutter to extend beyond the frame minimising
any chance of leaks.
On extended buildings the valley flange/s and valley gutter/s will continue to be stepped
away from each other to add strength, minimise leaks and to make sure that the valley
gutter always extends by 50mm at each end of the building. The valley gutter end caps
‘D1082’ will attach to this 50mm protrusion.
50mm
D1089
20
D1082
D1082
D1089
SYRAWL
SYSCR2
Insert the valley end caps D1082 (see right) into either end of
the valley gutter until they abut parts D1122 (shown) and
D1126.
The D1089 castings are used to secure the
valley gutter to the wall using 2” (50mm) rawl
plugs and screws. Ensure that everything is
square and level especially the valley.
Silicone is used to seal between the wall and valley, it is im-
portant to create a good seal otherwise water can run down
the wall into the building. You may want to consider putting
some lead flashing between the wall and the valley especially
if the adjoining wall is high or exposed. Take time to get this
right, test for leaks with a watering can.
Self tapping EV0329 screws (see below) are used to secure the valley end caps D1082. You can add silicone to the
D1082 end caps now or later when the valley downpipes are fitted.
D1122
D119
SILICONE
D1079
D1078
D1077
D1076
D1073
D1072
D1071
D1070
EV0329 There are various methods for attaching your wall bars DV471.
1) Drill through the vertical wall bars with a 7mm drill/hammer
drill using a 7mm masonry bit, Use 3” screws (not supplied)
to secure the wall bars.
2) Drill through the vertical wall bars with a 7mm drill bit and
enlarge the inner hole to 10mm. Use 2“ screws to secure the
wall bars hiding the screw heads inside the bars to give a
neat finish.
3) Use L-shaped brackets (D174) and 2” screws to secure the
frame to the wall similar to anchoring the greenhouse down.
DV471
D234
DV471
DV471

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