Robland NZ 3200 - AXIS ERGO User manual

NZ 3200/3800
www.roblandmachines.com
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AXIS - ERGO

Hauptsäge
Abmess. Quertisch mm 1420x650
Abmess. Schiebeschlitten mm 3200/3800
Abmessungen Tischverbreit. mm 1100x450
Abmessungen Sägetisch mm 885x700
Abmessungen Tischverläng. mm 650x700
Bohrung mm 30
Durchmesser Hauptsägeblatt max. mm 400
Durchmesser Hauptsägeblatt min. mm 300
Geschwindigkeit Hauptsägeblatt
U/min 3000 / 4000 / 5000
Länge Queranschlag mm 2100
(teleskopisch bis 3000 mm)
Vorritzer
Absaugstutzen mm 120 + 80
Bohrung mm 20
Durchmesser Vorritzsägeblatt mm 120
Geschwindigkeit Vorritzsägeblatt
U/min 8200
Schnitthöhe bei Durchmesser Vorritzblatt
120 mm mm 3,5
Schrägstellung Vorritzsägeblatt ° 90 - 45
Leistung Vorritzmotor kW 0,94
Leistung Hauptsägemotor ps 7, 5
Schrägverstellung ° 90 - 45
Schnittbreite am Parallelanschlag mm 1525
Schnitthöhe maximal (400 mm Blatt)
bei 45° mm 100
bei 90° mm 125
Schnittlänge mm 3200
Konfig.
Abmessungen Verpackung (LxWxH) mm
2270 x 1330 x 1020 + 3250 x 450 x 200
Betriebsspannung Drehstrom V 230 - 400
Gewicht kg 1050
Servoantrieb KEB 0.55 nm mit Resolver. Endlosschleife Sys-
tem für höchste Genauigkeit.
Standardbreite von 1525 Millimeter.
Schweres Alu-Extrusionsprofil.
Kugelumlaufspindel, Spielfrei.
Spielfreies Führungssystem.
Exakter Servo-Regler, sehr höhe Wiederholgenauigkeit.
Ausgestattet mit EMC Filter.
Standard mit Touch Screen.
Technische Daten
Technical Specifications
GR TE MARKT 20 - P STBUS 22
NL-4524 CD SLUIS - NEDERLAND
TEL: [phone]
FAX: [phone]
***
WWW.R BLANDMACHINES.C M
INF @R BLAND.C M
AXIS - ERGO
AXIS - ERGO
Configuration
Dimensions crate (LxWxH) mm 2270 x
1330 x 1020 + 3250 x 450 x 200
Voltage three phase V 230 - 400
Weight kg 1050
Main Saw
Dimensions cross-cut table mm 1420 x 650
Dimensions sliding table mm 3200/3800
Dimensions right hand table extension mm
1100 x 450
Dimensions sawtable mm 885 x 700
Dimensions saw table extension mm 650 x
700
Scoring saw
Dust suction ports mm 120 + 80
Bore mm 20
Diameter scoring saw blade mm 120
R.P.M. scoring saw R.p.m. 8200
Cutting depth with 120 mm diameter blade
mm 3,5
Scoring saw blade tilt ° 90 - 45
Scoring saw motor power kW 0,94
Auto Star-Delta starter standard.
Motorised rise, fall and tilt of the sawblades
as a standard.
Overhead control switch panel standard.
Bore mm 30
Diameter saw blade maximum mm 400
Diameter saw blade minimum mm 300
R.P.M. main saw blade R.p.m.
3000/4000/5000
Length cross-cut fence mm 2100 (tele-
scopes to 3000 mm)
Motor power main saw hp 7, 5
Sawblade tilting ° 90 - 45
Parallel rip capacity mm 1525
Cutting depth maximum
(400 mm saw blade) at 45° mm 100
Cutting depth maximum
(400 mm saw blade) at 90° mm 125
Saw stroke mm 3200
Servo motor KEB 0.55 nm with resolver. Closed loop system
for high and constant accuracy.
Standard width of 1525 mm.
Based on a stable machined aluminium extrusion.
Ball screw, free of backlash.
Guide free of backlash.
Precise servo-regulator to guarantee a very high
repetition accuracy.
Equipped with EMC filter.
Touch screen, easy to use.

Technical features
Servo-motor KEB 0,55nm with resolver.
Closed-loop-system for a continuous accuracy.
Based on a stable aluminium profile.
Ball rotation without play.
Linear fence without play of 25 mm
Accurate servo-drive which guarantees
exact functioning
Fitted with power choke and an EMC filter
to secure insensitivity to hitches
User-friendly touch screen.
Standard width of 1525mm
3.

Composition of the saw lade
4.
LUBRICATE N8063
only with
TRIBOL 420/220-1
(N8065), to prevent
technical pro lems!!

Assem ly
5.
▼Unwrap the machine (plastic or fibreboard).
▼Take all accessories of the machine and wait with the AX S.
▼Take the lever out of its packaging so you can tilt the saw-frame and fasten the nuts
on to the AX S.
▼Turn the two nuts M16, furthermost from the motor, of the AX S.
▼Fix the AX S to the table.
* Firstly, adjust and secure in the front. Measure above the bolt, on a par with or
<0,2mm, under the table. Measure the rear side under equal conditions. Make sure
that the height is the same at both sides.
▼Assemble the overhead saw guard :
4x bolt 912 10 90
8x pinion 125 10
4x nut 10
▼First fix above the 2 top
most bolts, so you can
easily pull the cables.

Assem ly sequel
6.
▼Assemble the upper arm. Fasten the nylon bolts M8-20, this to avoid turning
▼Assemble the upper control:
2x bolt 912 6 25
2x pinion 125 6
2x thick nut M6
2x plug N D-H6
Pull the cables
▼ Communication cable KEB-ESA cable
▼ In case of option digi OH (digital read out)
▼ Feeding cable 24 VDC
▼ Bind together the steering cable 24 x 0,5 and pull up and put through with pulling
cable
Make sure you don’t cause any damage while pulling the cables.
¶ Assemble this. Fasten the screws in the plugs to prevent hitches.
Mount everything. (error is not possible since connectors are all different and are not inter-
changeable)
Always secure the plugs and connectors well thus avoiding problems.
Very important: do not forget to connect the earth connector cable to the ESA touch screen.
Secure the cables with 3 tie straps in order to avoid trapping between electrical cabinet door.
Wrap the cables with the protective sleeve and mount cover plate (Z1727).

Assem ly sequel
7.
▼Fit the 2 bottom bolts to the saw guard overhead support arm and attach it parallel to the table
▼Adjust the touch screen so it is straight
▼Put the belt of the motor on the right rotational speed and tighten it
▼Turn NAP-8-45 in the service door behind and close
Assem le the ta le extension H1635 (the smallest)
▼Turn the bolts out of the saw table (3x). Make sure the plaattafel fits to the AX S, with bolts 933-8-25 (which are screwed
into the table). Adjust the plaattafel against the cast-iron table (<0,2mm). Then adjust the table at the same height to the
AX S (with the 6 bolts). Only then you can tighten nut M16 to the AX S.

Assem ly sequel
8.
▼Connect the 2 cables to the servo-motor. (You can‘t make any mistakes fixing the plugs,
they can only be fixed in one position).
* Attach the cables with 3 tie straps. Make sure they can‘t be damaged by the trolley of the fence.
Assem le the ta le extension H1638 (the iggest)
* First level the supports, regulating bolts M16, to the saw table (+/- 3mm under the table)
* Fix the table on a par with the saw bench (the side of the sliding table) and adjust the height
1 at the side of the sliding table, adjust on a par with or <0,2mm above the saw bench
2 at the rear side, adjust under the same conditions
* Put a straight lath on the sliding table and adjust the 2 control points equally (<0,2mm)

Assem ly sequel
9.
▼Mount the bracket to the saw cap support (bolt 8 90+2x thick pinion + nut M8)
▼Mount the saw guard with the accessory screws and adjust it so it is flat, with the saw blade in the middle
* Mount the plastic plugs in the tubes of the saw guard support
* Fix the 2 supports under the table. Make sure that, if the table still has to be put in place,
the supports have to be put on afterwards and have to be adjusted to the ground.
* Fix the accessory cast-iron saw fence and the accessory aluminium profile to the AX S.
Assem le the cross-cut ta le
▼Attach the cross-cut table to the sliding table and fix the telescopic arm under the sliding table
▼Mount the mitre guide to the cross-cut table with pre-fixed T-bolts
▼Assemble the profile support. H1212 + 2 x Z1205 (plate) + 2 car pinion 10 + 2 x Z493 (serrated nut)
and push the aluminium profile over it.

Assem ly sequel
10.
▼Fasten the aluminium cube (Z1230) and push the scale in it
▼Mount the cross-cut fence on the cross-cut table
▼Fix the Flip-over stops on to the cross-cut fence
▼Adjust the roller on the cross-cut table. The roller has to be levelled with the aluminium pro
file which holds the cross-cut fence.
▼Secure the cross-cut fence so it is hooked. Then put the mitre guide ‘hook cross-cut fence’
at 0°, and fasten at the bottom.
▼Mount the plastic end to the telescopic arm.
Mount the accessories on the sliding ta le
▼f wanted, mount the hold-down plate
▼Mount the mitre fence met aanslag and wood clamp
▼Fix the end of the sliding table

Assem ly sequel
11.
▼Mount the handle to the sliding table. Make sure the pinion of 0,5mm thickness is fixed between the handle and the lever.
▼Seal the aluminium ends with the accessory plastic plugs
▼Put the machine in place and level it with bolts 2 x M16 x 40 + nut under the sliding table and 2 x M30 (behind the door to
change the belt). Also, adjust the supports of the tables to the ground.
▼Now the machine is assembled mechanically
Electrical connection
▼Connect the machine electrically 3 x 400V + PE (earthing) in the electrical cabinet. A wire diameter of 4 mm²
is advisable, especially for the earthing.
▼The earthing has to be in a good state and has to be connected to the earthing pin or earthing loop with
a recommended resistance of maximum 10Ω. This to avoid hitches.
▼Turn off the main switch. f everything is connected securely, the power can be turned on. Check the charge on the
clamps.
▼Check the sense of rotation of the motors
Motor up and down saw blade
Motor saw tilt saw-frame
Motor saw blade has to turn right!!
Motor scorer saw blade has to turn left (it can only turn if the main motor turn and after switchover to triangle)
* After control of the sense of rotation, the saw blades can be fixed and they can turn
Pay attention to the rotational speed and the sense of the teeth on the saw blade. Fix and adjust the riving knife to the saw
blade.

Assem ly sequel
12.
▼Adjust the measures on the scale to the Flip-stops
▼Then follow the touch screen of the AX S to refer ( → manual AX S)
▼Retrieve a couple of measures on the saw blade on the touch screen. Check the measures on the saw blade
(with a meter)
For example: 1500mm, 1000mm, 500mm, 100mm. This is in the safety zone (→ manual AX S)
This measure can deviate from the wanted measures. f so, follow the procedure “calibration” (→ manual AX S)
▼Do a saw test to make sure the machine is adjusted correctly and adjust what isn’t correct
Set up and saw
Box – packaging
Tool set VZ060
Booklet according to country
Assembly documentation + manual
Bag 1 Assembly accessories – assembly tables in general
Bag 2 Assembly accessories – overhead saw guard
Bag 3 Assembly accessories cross-cut table
Hold-down plate
VZ051 → assembly bolts hold-down plate 2x
P12209 complete wood clamp
Z413 spindle
VZ003 mitre fence 1x
VZ002 small stop mitre fence
X398 pusher
H1490 pre-mounted handle
Stops 2x – Attention: in case of digi stop→ only 1 H292
Z1253 calibration scale
3 NOP 70 plugs tube 70 wall 4mm
1 NOP 70 plugs tube 70 wall 3mm
Z1205 2x fix aluminium lath
VZ0173 end telescopic arm 1x
Z14903 pre-fixed end piece aluminium 1x + 2x 913 8 16
Small riving knife - Attention: according to country
2 locking knobs for the door VZ100
Lever up-and-down, other hook VX166 1x
VZ170 plastic steps 1x
VE227 regulating plate support table
Hook Z1639 1x

Assem ly sequel
13.
BAG ASSEMBLY TABLES GENERAL 1
4x 912 socket – 10 – 90
8x 125-10 assembly saw guard
4x thick nut – 10
4x 8-12 Nylon bolt
8x20
2x912 socket – 6 – 20
2x 125-6 assembly panel – saw guard
2x thick nut -6
2x N D H6 plugs in tube
6x tie straps / cabinet control + cables motor
2x N799 – 6 – 15 fix large tables
3x N933 – 8 – 25
3x thick nut -8 2x attach tables
1x N912 socket -8-90
1x thick pinion – 8 bracket saw guard
1x thick nut – 8
2x flat nuts
1x car pinion – 10
1x Z1230 aluminium cube fix scale
1x Z446 bushing machine in case size
1x NAR-10 - 4 x in bushing M16-45
1x Z1238 tilted spindle
2x H1270 T-bolt
2x Z1224 plate 1mm fix mitre guide
2x N125-10 pinion Ø 10
2x N934-10 nut M10
2x N9021 – 10 car pinion fix loose alu
2x Z493 tilted nut
1x N7983-4, 2-13 parker screw
BAG OVERHEAD SAW GUARD 2
Cable protection 600mm
2 plates Z1727
2x N933 – 8 – 16 (hexagon)
2x N125 – 8 (pinion)
later in case of overhead in M8 then 4x 933 8 16
4x 125 8
Now transition to M8 in overhead saw guard
2x N912 – 8 – 90 socket
2x thick nut – 8
4x N125 – 8 pinion
BAG ACCESSOR ES SL D NG TABLE 3
Z254 pinion wood clamp
Lever handle VZ214
Pinion 0,5mm thickness N988-10-16-0,5
2x bolts N933-16-40 – Make sure they’re not longer, other
wise you can’t mount them

Setup
14.
Starting screen: here you can find
the data of the software
nitiation screen: by pressing START,
you can proceed in the program. The
fence will search for its reference and
will fix it. Make sure the table is clear.
Main screen: while looking for the
reference, the screen will say ‘look-
ing for reference’. When it disap-
pears, you can move the fence
between 3mm and 1527mm (limits of
the software).
Numerical screen: by pressing the
field ‘wanted position’, you will see
this screen. Here you can enter the
wanted measures, to 1 decimal
place. Confirm the wanted value by
pressing enter (arrow)
After the confirmation in the numeri-
cal screen, you need to confirm
again with START.
When the entered value is <150mm,
you’ll come into the safety zone. A
warning triangle appears and the
movement stops.
Continuous pushing of the warning
triangle will move the fence within the
safety zone to reach the wanted
value
There is also a parking position
(1527mm). Push the Robland logo to
park. Again, if the fence is in the
safety zone, push the warning
triangle continuously in order to leave
safety zone.
Refer and osition

Setup Sequel
15.
After pushing MENU, press OFFSET Login password 9876. Confirm with
ENTER
Press ‘OFFSET’ Enter the result of your saw test in
place of 0,0000. Confirm with
ENTER
Press CAL one time and wait until
the current position shows the same
measure
f the measures are the same, press
SAVE.
Do you want to overwrite the
measure? Confirm with ENTER
Leave the screen by pressing
ENTER
Calibration of the fence

Setup Sequel
16.
Press the C-list (Saw list) Press the numerical field and enter
the wanted measures.
Press the number of the wanted
position (1). The number will appear
on the screen (2). Only then you can
push START and will the fence go to
its position.
Attention: when the measure is
smaller than 150mm, you are in the
safety zone. In this case you have to
push the warning triangle
continuously to reach the position.
To leave the screen, push E TER
Password logout. Confirm with
ENTER
The current position is now correct Press MENU
How to use the saw list

Setup Sequel
17.
Press MENU to put the aluminium
profile horizontally
Press ALU Press the symbol of the profile Press SAVE to confirm
Press ENTER Press ENTER to leave the screen The measure and the profile have
changed. To change the direction of
the profile once again, follow the
same procedure.
How to tilt the aluminium rofile

Setup Sequel
18.
Press MENU Press the flag to change the lan-
guage
Pick a language and press ENTER
to leave the screen
How to change the language

Assem ly NZ Axis Ergo Sequel
19.

Assem ly NZ Axis Ergo Sequel
20.