ROBLON FL 150-3 B User manual

F L 1 5 0 - 3 B
Metal Halide Light Generator
for Fiber Optic Lighting Systems User Manual
This user manual describes the following product:
Item number 0161 0000 FL 150-3 B. White light.
99082019 Rev. 30.06.09

FL150-3 User Manual
Page 02
1.0 Introduction
The ber optic lighting system consists of a light generator as the electrical device and the ber harnesses
as the light. The functionality depends on how it is operated and on the maintenance of the components.
This guide should serve you as a guideline and the forms and lists should be a helpful tool to assure a well
operated and maintained system. The compliance with the maintenance formalities is the main contribution
to
· guarantee functionality
· an expanded life span of the components
· save avoidable replacement costs
· have a satisfying, uninterrupted system illumination
Your Roblon Fiber Optics metal halide light generator, type FL 150 - 3, is intended for indoor use in ber
optic lighting systems using either glass or PMMA bers.
The metal halide light generator has been developed to meet the requirements of a ber optic lighting
system, where the light output intensity and efciency must be optimized in order to ensure the best
performance. Furthermore, this generator is prepared for use in cabinets or showcases, either semi-closed
or closed compartments.
This document describes the following product: Item number 0161 0000 FL 150-3B. White light.
1.1 Contents
1.0 Introduction page 02
1.1 Contents page 02
1.2 Product overview page 03
1.3 Technical data page 03
2.0 Installation instructions page 04
2.1 General mounting of FL 150-3 page 04
2.2 Mounting in closed compartments page 05
3.0 Fiber types page 06
4.0 Switching on page 06
5.0 Care, maintenance and replacement page 07
5.1 Maintenance tasks and explanations page 07
5.2 Replacement tasks and explanations page 09
6.0 Troubleshooting page 10
7.0 Spare parts and accessories page 11

FL150-3 User Manual
1.2 Product overview and packing list
When opening the box, the following should be included:
1.3 Technical data
1 FL 150-3 B light generator
1Lamp (tted in the light generator)
1 Power cord
13mm Allen key (tted in the lid)
1 User manual
Lamp: CDM-SA/R 150W Metal halide
CRI: 96
Colour temp: 4200K
Light port: Ø28
Supply: 100 - 240V (Nominal) 50 or 60 Hz
Power consumption: 178W
Cooling system: 12VDC axial fan (80x80mm)
Fan Noise level: 28,5 dB(A)
Thermal protection: Auto reset
Ambient temperature: -30°C to 40°C
Dimensions (WxDxH): 170x257x110mm
Weight: 1,9kg
Safety approvals: cUL, UL153 (portable cabinet luminaire, E233873)
CB, IEC 60598
FCc, Part 15
EMC, EN 50015, EN 61000, EN 61547
PSE, CE
Supply fuse
Air exhaust
Lid
Air intake
Light port
Allen key
Page 03

FL150-3 User Manual
Page 04
1
125 mm
2.0 Installation instructions
Unpack the unit, and make sure that the grounded power supply cord is suitable for your country. The light
generator is prepared for universal power input, capable of running from 100 - 240 V (nominal) 50 or 60 Hz.
1. Insert the ber harness’ common end fully into the output port of the light generator.
2. Tighten the grille screw with the supplied Allen key, which is stored in the lid.
3. Connect the power supply lead into the back of the light source.
Note.
Before switching on, make sure that the requirements from the installation instructions
are observed.
2.1 General mounting of the FL150-3
Are available for mounting two unidirectional keyholes (1) with a distance of
125 mm. The keyholes are suitable for screws with a head diameter of max. Ø9 mm.
One of the keyholes is accessible from the inside of the light generator for
fastening the mounting screw.
Free-standing on a shelf: Ceiling suspension - upside down:
Horizontally wall mounted: Vertically wall mounted:
Note.
When installing in any direction, please make sure that the hot air from
one light generator does not blow directly into the air intake of the
light generator next to it.

FL150-3 User Manual
Page 05
2.2 Mounting in closed compartments
The FL 150 - 3 is suitable for mounting in closed compartments such as cabinets or showcases.
When installing in closed compartments two very important criteria must be fullled.
1. When installing one or more light generators in a closed compartment
the volume of the chamber cannot be less than 0,35m3per light generator.
Furthermore, the back of the light generator cannot be placed closer than 15
cm to any of the walls of the compartment
The temperature of the surrounding area inside the compartment cannot
exceed 40°C.
2. In compartments smaller than 0,35 m³ the light generator needs to »breathe« to keep cool.
Ventilation holes must be made in the compartment corresponding to min. 50 cm² of air intake and min. 50
cm² of exhaust air. When using this installation method, the air intake and exhaust of the light generator
must be separated. Also the holes of the cabinet must be pointed in different directions. When doing so, it is
possible to install the light generator in very small compartments.
Also here, the temperature of the surrounding area cannot exceed 40 °C.
Some examples of seperation of air intake and air outlet holes are given below.
Example 1.
In this example, the air intake and the exhaust is separated by a space
dividing plate. This plate can be placed anywhere along the sides of the light
generator as long as it ts exactly to the light generator.
Example 2.
In this second example, a hose-like tting is made. In order to ensure an
airtight separation of the airow. This method is the most exible, as the air
separator can be formed to suit the needs of exactly your application. Use e.g.
ventilation ange [phone] for standard Ø100 mm exible ventilation hose.
1.
Min.
15 cm
Volume: Min. 0.35 m3
Temperature: Max. 40oC
Note.
If the mounting and ventilation instructuion are not observed, the light generator will become
too hot, causing the thermal protection to activate and the light generator to switch off.
Min.
15 cm
Volume: Min. 0.35 m3
Temperature: Max. 40oC
Min.
15 cm
Volume: Min. 0.35 m3
Temperature: Max. 40oC

FL150-3 User Manual
Page 06
CAUTION
To reduce the risk of re, electric shock, or injury to persons:
a) Use only insulated staples or plastic tie to secure cords.
b) Route and secure the cords so that they will not be pinched or damaged when the cabinet is pushed
to the wall.
c) Position the portable cabinet light generator with respect to the cabinet so that the lamp replacement
markings can be read during relamping.
d) Not intended for recessed installation in ceilings or softs.
When using the light generator mounted on a surface, the following must be observed
a) Not intended for surface installation inside built-in furnishings such as kitchen cabinets, china cabinets
or trophy cases.
b) The portable cabinet light generator may be installed under a kitchen cabinet when the power supply
cord is not concealed or run through openings in the cabinet.
c) Do not conceal the power supply cord (or power supply) inside a wall, ceiling, soft, kitchen cabinet or
similar permanent structure.
d) Do not run the power supply cord through holes in walls, ceilings or oors.
SAVE THESE INSTRUCTIONS
3 . 0 Fiber types
All glass and plastic (PMMA) optical bers can be used with the FL 150 - 3.
Endlight as well as sidelight is applicable.
4 . 0 Switching on
When the ber bundle is secured and the power cord is inserted, the unit may be connected to the main
supply.
Note.
With this type of lamp about 2 - 5 minutes will elapse from switching on until the lamp is
delivering full light output.
!
For all ber types:
• Do not bend more than the max
allowable bend radius
• Do not pull or jerk the ber
• Do not step on the ber

FL150-3 User Manual
Page 07
Min.
15 cm
Volume: Min. 0.35 m
3
Temperature: Max. 40
o
C
5.0 Care, maintenance and replacement
Please observe the maintenance schedule very carefully in order to ensure the optimal performance of the
lighting system.
5.1 Maintenance tasks and explanations
Component Tasks and explanation Inspection
period
Operator
A. Light generator
environment
vacuuming
Vacuum the surrounding space of the light
generator.
The generator needs a dust-free environment.
therefore please remove the dust by vacuuming
the surrounding space.
The outer housing of the light generator can be
cleaned with a soft damp cloth when necessary.
Monthly Retailer
B. Light generator
environment
Inspect the surrounding space of the light
generator.
The ventilation slits and the ventilator can not
be covered; good air circulation is absolutely
necessary.
Note:
Light generators placed in a cabinet have a
certain space, which is dertemined for the
generator and this space has to be kept free!
Please refer to the installation instructions in
this manual for specic measures.
Monthly Retailer
C. Light generator fan Inspect the light generator fan and if
necessary change.
The running fan usually gives a slight noise. You
can feel the air blowing by holding the hand next
to the fan.
The fan should be cleaned with a damp cloth
and the cooling grille can also be cleaned with a
damp cloth.
If the fan is not running, unplug the main supply
cord, let the generator cool down and take the
generator out of the cabinet.
If the fan fails to work because it has reached
end of life, it needs to be replaced. Then follow
the instructions in section 5.2.
Note: Do not operate with a defective fan.
Once a year Retailer

FL150-3 User Manual
Page 08
Component Tasks and explanation Inspection
period
Operator
D. Light generator
glass lters
Inspect and clean the glass lters and if
necessary change.
The glass lters and the harness common end
of the ber optics should be wiped with a dry,
lintfree cloth when cold.
Change the lters if the glass is broken or
cracked.
Note: do not use alcohol or any other solvent
to clean the bre harness common end.
Please take the following steps:
1. Take out the lamp
2. Release the lter system that keeps the lamp
in place.
3. Jiggle out the lter system by pulling the
bracket towards the back of the generator and
take it out of the box.
4. Clean the lters (Remove the lters from the
bracket by releasing the spring clip that holds
the lters.The lters´ relative position should
be observed when reinstalling). The thick
lter must always be placed closest to the ber
end.
5. Install the lters and the lamp by reversing the
above procedure.
The same procedure may be used when
installing an optional dichroic colour lter.
Note: The generator can not be used without
lters! Filters and surrounds can never be
inserted the wrong way.
Twice a year
and always
when you
change the
lamp
Retailer
E. Light generator
ber connection
Inspect and clean the bre connection
surface.
Clean the ber harness common end with a
damp lintfree cloth, but do not touch it with the
ngers.
If the surface looks burnt, has black dots on it
or looks yellow please inform Fiber Optics sales
representative. Further action will then be taken.
Note: Do not bend or pull the cable, as the
harness may be x connected with the
cabinet.
Always when
you change the
lamp
Retailer

FL150-3 User Manual
Page 09
5.2 Replacements tasks and explanations
Component Tasks and explanation Replace period Operator
A. Lamp replacement Before replacing the lamp, please make sure that
the unit is switched OFF. Allow it to cool off.
Please take the following steps:
1. Remove the lid.
2. Disconnect the lamp.
3. Release the lamp plug and lift out the lamp.
4. Install a new lamp, reversing the procedure.
See the instructions on the light generator !!!
By lamp defect
or after 6,000
operating hours
Retailer
B. Fan / ventilator
replacemnet
Changing the fan is easily done. It is only
necessary to release one Allen screw
Please take the following steps:
1. Remove the screw at the back. Use Allen Key.
2. Tip the back plate out, starting from the top.
3. Remove the bracket from the hinge.
5. Release the fan from the bracket.
6. Release the fan plug from the light generator.
7. Install a new fan by reversing 1 to 5.
8. Make sure that the fan runs freely after instal-
ling again.
When defective Retailer
C. Supply fuse
replacement
The supply fuse is placed in the mains supply
socket. The fuse is exchanged by releasing the
fuse drawer from the mains supply socket and
removing the fuse from here. Use Ø 5X20mm
type 5 AT.
When defective Retailer

FL150-3 User Manual
Page 10
6.0 Troubleshooting
If you experience a faulty unit, go through this checklist to be able to resolve the problem yourself.
If the unit has been fully checked corresponding to the above listed procedure and the light output is still
not satisfactory, please contact your supplier.
Warning.
Only a properly trained person should undertake the work of servicing other than the above
mentioned.
Symptom Cause? Solution
No light Is the power ON? Turn on the power.
Is the supply fuse intact? Replace the fuse.
Is the power cord properly
connected?
Reinsert the power cord.
Is the lid closed and the screw
turned completely tight (interlock
will be activated)? Tighten the
screw completely
Tighten the screw completely.
Close and secure the lid.
Is the light generator too hot? Check with the installation
instructions.
Cool off for 10 minutes then try
again.
No light, fan running Is the lamp blown Replace lamp with new one.
Light switches ON/OFF Is the light generator too hot
while operating?
Check with installation
instructions.
Is the fan blocked? Clear the airways.
Is the fan not running? Reinsert the fan plug.
Is the fan still not running? Replace the fan with a new one.
The light output has diminished. Is the lamp old? Replace the lamp with a new
one.
Are the lters dirty? Clean the lters.
Is the ber harness common end
dirty?
Clean the harness common end.

FL150-3 User Manual
Description Type Roblon item number
Lamp Philips CDM-SA/R 150W 6515 0005
Fan Sunon KDE 1208PTB3 6408 0124
CTC lter -900K Reduces colour temperature from
4200K to 3300K (40x40x1,3mm)
5100 0201
CTC lter -1200K Reduces colour temperature from
4200K to 3000K (40x40x1,3mm)
5100 0206
CTC lter KW65 Reduces colour temperature
(40x40x1,3mm)
5100 0208
Colour lter -
yellow
Yellow dichroic colour lter
(40x40x1,3mm)
5400 5002
Colour lter -
green
Green dichroic colour lter
(40x40x1,3mm)
5400 5003
Colour lter -
blue
Blue dichroic colour lter
(40x40x1,3mm)
5400 5005
Colour lter -
red
Red dichroic colour lter
(40x40x1,3mm)
5400 5006
Harness adaptor Reduces the lightport size from Ø28
to Ø9
7800 0130
Ventilation hose
adaptor
For connecting light generator to
Ø100mm exible ventilation hose.
7800 0505
7.0 Spare parts and accessories
Page 11

Roblon
Lighting Tel: [phone]
Nordhavnsvej 1 Fax:[phone]
9900 Frederikshavn [email protected]
Denmark www.roblon.com
Roblon accepts no responsibility for possible errors in printed and electronic material. Roblon reserves the right to alter
or discontinue products without notice. © 2012, Roblon A/S.