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  9. Rockwell Automation 1485P KwikLink User manual

Rockwell Automation 1485P KwikLink User manual

1
Installation Instructions
Bulletin 1485P KwikLinktLite, 5-Pin Insulated Displacement connector
IMPORTANT: SAVE THESE INSTRUCTIONS FOR FUTURE USE.
Refer to the product catalog pages for additional information.
Safety Precautions
SDo not pull on the connector or the cable. The connector
may be damaged or the cable conductors may be broken.
STo prevent connector damage and broken cable
conductors, install the cable and connetor in locations
where they will not be stepped on, entangled in people’s
legs, or otherwise subjected to excessive stain. If
installation in such locations cannot be avoided, install
protective covers to protect the connector and cable.
SDo not mate the connector in the wrong direction. The
connector may be damaged.
SDo not use the connector if the lock lever is broken. The
connector may become disconnected, possibly causing
machine malfunction.
SWhen installing the cable, do not bend it past the
specifications given for the cable.
SDo not apply a current exceeding the rated current.
SDo not use pliers or similar tools to remove the connector.
SHold the connector firmly when working on it, but do not
apply excessive force to it.
SOnce a connector has been assembled, do not take it
apart and reuse it. If the assembly is not successful, use a
new connector.
SThis connector is not water-proof. Do not allow it to be
subjected to water or oil during operation
SWire correctly and double-check all the wiring before
turning ON the power supply.
Precautions for Correct Use
SOperating Environment Precautions
SDo not install the control system in the following
locations.
SLocations subject to direct sunlight
SLocations subject to temperatures or humidity outside
the range specified in the specifications
SLocations subject to condensation as a result of severe
changes in temperature
SLocations subject to corrosive or flammable gases
SLocations subject to dust (especially iron dust) or salts
SLocations subject to exposure to water, oil, or chemicals
SLocations subject to shock or vibration
Take appropriate and sufficient countermeasures when using
systems in the following locations
SLocations subject to static electricity or other forms of
noise
SLocations subject to strong electromagnetic fields
SLocations close to power lines
SWiring Work
SDo not perform wiring work or connect/disconnect the
connector while the power supply is ON. Electrical
shock or machine malfunction may result.
SWire the cable according to the wiring diagrams for the
machine being used.
SConfirm that there are no short-circuits caused by wires
sticking out of the connector
SDo not drop the connectors or give the connectors
excessive vibration or shock. Doing so may cause a
failure or malfunction
SWire correctly as specified in the manual.
SDo not pull on the cables or bend the cables beyond
their natural limit.
SAbide by the specifications for a communication
distance and the number of units to be connected.
SConnecting the Connector
SAlways hold onto the body of the connector when
connecting/disconnecting the connector.
SBe sure the connector is connected all the way to the
back and then pull in the reverse direction to be sure the
connector will not disconnect.
SConfirm that cable labels and cable colors match
before connecting the cable.
Parts and Nomenclature
1485P--K1G4--Y5
2
Wiring Procedure
1. Cutting the Cable
SCut cables perpendicular to the length of the cable
STo prevent short-circuits, cut the cable with a sharp
instrument and be sure there are no whiskers on the
conductors.
2. Connecting the Cable
SAlign the cable labels and cable colors, and place the
cable on the connector.
SThe cover is translucent. Visually confirm that the cable
has been inserted all the way to the back.
3. Assembling the Connector
SBefore assembling connectors, check that the cable is
inserted all way to the cable stopper and be sure that it
is securely connected.
SGrip the connector in the center with the crimp tool and
assemble the connector. When finished, confirm that the
connector has been properly assembled.
SConfirm that the locks on the housing are completely
caught on the hooks on the cover.
Pressure-welding Pressure-weld the
connector until
there is no gap.
Pressure-welding
Before pressure-welding
After pressure-welding
Cover hook
Basic Specifications
Rated current 5A
Rated voltage 25V DC
10000030663 Ver 00
PrintedinUSA

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