Rockwell Automation Allen-Bradley 800G-ACGK1 User manual

Product Description
Specifications
ATTENTION:To help prevent electrical shock, disconnect from
power source before installing or servicing. Follow NFPA 70E
requirements or other applicable installation standards. Install in
suitable enclosure. Keep free from contaminants.
Only suitably trained personnel can install, adjust, commission,
use, assemble, disassemble, and maintain the product in
accordance with applicable codes of practice. If a malfunction or
damage occurs, do not attempt to repair the product.
IMPORTANT When working in hazardous areas, the safety of personnel
and equipment depends on compliance with the relevant
safety regulations. The people in charge of installation and
maintenance bear a special responsibility. They must be
knowledgeable of the applicable rules and regulations.
These instructions provide a summary of the most important
installation measures. Everyone working with the product
must read these instructions so that they are familiar with the
correct handling of the product.
Keep these instructions for future reference as they must be
available throughout the expected life of the product.
Cat. No. Description
800G-ACGK1 M20 plastic cable gland (1) with earth bracket (1)
800G-ACGK3 M25 plastic cable gland (1) with earth bracket (1)
Cat. No. Description
800G-ACGK5 M20 metal cable gland (1) with earth plate (1)
800G-ACGK6 M25 metal cable gland (1) with earth plate (1)
800G-ACGK7 M20S metal cable gland (2) with earth plate (1)
Plastic Cable Glands Metal Cable Gland
Certifications and Ratings (Bulletin 800G Assembled Stations)
c-UL-us Stations —E10314
ATEX (-EX Stations) CML 15 ATEX 3024 CML 15 ATEX 3024
IECEx (-EX Stations) IECEx CML 15.0014 IECEx CML 15.0014
INMETRO (-EX Stations) UL-BR 17.0366 UL-BR 17.0366
CCC (-EX Stations) 2020122304113731 2020122304113731
Gas and Dust protection type • II 2 G Ex db eb IIC T6 Gb
• II 2 D Ex tb IIIC T80C Db
• II 2 G Ex db eb IIC T6 Gb
• II 2 D Ex tb IIIC T80C Db
Ambient Temperature Range -55…+60 °C
(-67…+140 °F)
-55…+60 °C
(-67…+140 °F)
Degree of Protection IP64, IP66 IP64, IP66
Miscellaneous Cable Gland Kit Product Information
Cable Gland Material • Body/Cap: Polyamide
• Seal: Silicone
• Body/Cap: Nickel-plated
brass
• Seal/O-ring: Silicone
Cable Gland Outer Thread
Size and Pitch M20 x 1.5, M25 x 1.5 M20 x 1.5, M25 x 1.5
Cable Gland Clamping Range
(Inner Seal)
• M20: 7...13 mm
(9/32…33/64 in.)
• M25: 12...17 mm
(15/32…43/64 in.)
• M20S: 6...12 mm
(15/64…15/32 in.)
• M20: 8.5...14.5 mm
(21/64…37/64 in.)
• M25: 12...20 mm
(15/32…25/32 in.)
Cable Gland Clamping Range
(Outer Seal) —
• M20S: 8.5…16 mm
(21/64…33/64 in.)
• M20: 12…20 mm
(15/32…43/64 in.)
• M25: 16…26 mm
(33/64…1-1/32 in.)
Armor™ Wire Clamping
Range—
• M20S: 0.7…1.25 mm
(1/32…3/64 in.)
• M20: 0.9…1.3 mm
(1/32…3/64 in.)
• M25: 1.0…1.6 mm
(3/64…1/16 in.)
UKEx(-EX Stations) CML 21 UKEX 31392 CML 21 UKEX 31392
•Plastic Cable Gland Kits
These kits must be installed within Bulletin 800G”-EX”
assembled stations. They cannot be used in Bulletin 800G
c-UL-us stations for Class I Division 2 and Class I Zone 1
hazardous areas. They are not intended to be installed in
third-party explosion-proof or ame-proof enclosures. Cable
gland kit conects are as follows:
These kits must be installed within Bulletin 800G ”-EX”
assembled stations or Bulletin 800G c-UL-us assembled
stations for Class I Division 2 and Class I Zone 1 hazardous
areas. They are not intended to be installed in third-party
explosions-proof or ame-proof enclosures. Cable gland kit
conects are as follows:
•Metal Cable Gland Kits
Bul. 800G
Publication 800G-IN006B-EN-P - May 2022
Installation instructions
Montageanweisung
Notice de montage
Istruzioni di montaggio
Instrucciones de montaje
Инструкция по монтажу
Instruções de instalação
설치 매뉴얼
Latch Mount Back-of-Panel Modules
en
de
fr
it
zh
es
ru
pt
ko
At the end of its life, this
equipment should be
collected separately from
any unsorted municipal
waste.
PN-534159 DIR 10004603657 (Version 01)

Safety Instructions
Special Conditions for Safe Use
Harmonized/Designated Standards
Conformed To (800G “-EX” Assembled Station)
Assemble, Install, and Commission
GeneralAssembly
Plastic Cable Gland Installation
WARNING:
For gas and dust installations: Potential electrostatic
charging hazard. Clean only with anti-static cloths.
• EN 60079-0 • EN 60079-1 • EN 60079-7 • EN 60079-31
• IEC 60079-0 • IEC 60079-1 • IEC 60079-7 • IEC 60079-31
ATTENTION:Risk of serious injury due to incorrect assembly,
installation, and commissioning.
Earth Bracket 0.7…1.0 N•m
(6…9 lb•in)
Cable
Gland
Improper installation can cause malfunctioning and the loss of
explosion protection.
Cable glands can only be used within the specied ambient
temperature range and must be installed in a manner that maintains the
specied ingress protection raiting.
Use in areas other than those areas specied or the modication of the
product by anyone other than the manufacturer is not permitted and
exempts Rockwell Automation from liability for defects and any
further liability.
The applicable statutory rules and other binding directives that relate
to workplace safety, accident prevention, and environmental
protection must be observed.
Before you commission or restart operator, check compliance with all
applicable laws and directives.
All cable gland kits can only be used if they are in a clean and
undamaged condition. Do not modify these components in any way.
The cable glands must be mounted at the electrical apparatus in a way
that helps prevent accidental rotation and loosening. The cable glands
are only suitable for xed installations. Cables must be eectively
clamped to help prevent pulling or twisting.
The certicate does not cover hazards that come from environmental
conditions dierent from the hazards clearly and precisely indicated in
EN 60079-0 Clause 1.
•Only qualied personnel are allowed to assemble, disassemble,
install, and commission the device.
•Protect devices against mechanical damage or electrostatic
discharge.
•Use suitable tools and install cable rmly.
•Use cable that is rated with an appropriate temperature range
siutable for the application.
•In appropriate enclosures with “Ex e” increased safety type of
protection. The clearance and creepage distances under IEC/
EN60079-7 Clauses 4.3 and 4.4 must be observed.
•In an enclosure that corresponds to another approved type of
protection that is specied in IEC/EN 60079-0 Clause 1.
•Within an 800G “-EX” assembled station that has been
drilled/tapped at the manufacturing facility. Field
modication of 800G “-EX” enclosures is not permitted and
voids all certications and hazardous location ratings.
In hazardous areas, the cable glands must be used in the following ways:
Follow these steps to install the plastic cable gland:
1. Verify that the cable gland and earth bracket are intact with no
physical damage.
2. Thread the cable gland onto the appropriately sized opening
on the top or bottom of the Bulletin 800G“-EX” enclosure,
verifying that the red sealing washer is between the cable gland
body and the 800G “-EX” enclosure.
3. Tighten the gland to the following torque range:
• M20 cable glands - 1.5...2.5 N•m(13.3...22.1 lb•in)
• M25 cable glands - 2.0...3.0 N•m(17.7...26.6 lb•in)
4. Remove the red dust plug and route the eld cable through the
seal of the cable gland. Adjust the free length of the cable so it
can connect to all back-of-panel components inside of the
enclosure.
5. Position the earth bracket where the cable gland is installed
(top or bottom) and push the earth bracket between the rib
and inside wall of the enclosure.
6. Open the terminal cages of the earth bracket and insert the
conductors that must be grounded.
7. Tighten the earth bracket
terminals to a torque range
of 0.7...1.0 N•m (6...9
lb•in).
8. Tighten the cable gland
cap to the following torque
range:
• M20 cable glands -
5.5...6.5 N•m (48.7...57.5 lb•in)
• M25 cable glands - 8.0...10.0 N•m (70.8...88.5 lb•in)
PN-534159 DIR 10004603657 (Version 01)
Publication 800G-IN006B-EN-P - May 2022
Installation instruction for BUL. 800G, Cable Gland Kits
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Metal Cable Gland Installation
Figure 1 - Metal Cable Gland Parts
Maintenance
Repair and Replacement
Middle Body Assembly Lower Body Assembly
Item Description Item Description
A Cap F Grounding cone
B Upper sealing ring
C Middle body H Lower sealing ring
D O-ring
E Swivel braid retainer
IMPORTANT When completing steps 4, 5, 9, 10, and 13 for the two M20S
metal cable glands conguration, verify that the rst cable
gland is oriented as shown before installing the second cable
gland.
This orientation allows for both the proper threading and
installation of the cableglands.
A B C
D
EF H I
GG
ATTENTION: Risk of serious injury due to incorrect maintenance.
IMPORTANTPotential electrostatic charging hazard. Clean only with wet,
anti-static cloth.
ATTENTION: Defective cable glands cannot be repaired; they must
be replaced.
Earth Plate
0.7…1.0 N•m
(6…9 lb•in)
Cable
Gland
I Lower Body
GO-ring
1. Verify that the cable gland and earth plate are intact with no
physical damage
2. Position the earth plate where the cable gland will be installed
(top or bottom of enclosure) and push the earth plate between
the rib and inside wall of the enclosure.
3. Separate the lower body assembly and middle body assembly
from one another, verifying that the lower sealing ring and
grounding cone are on the lower body assembly of the cable
gland.
4. Thread the lower body assembly of the cable gland onto the
opening at the top or bottom of the 800G“-EX” or 800G
c-UL-US enclosure, verifying that the O-ring is between the
cable gland and the enclosure.
5. Tighten the lower body of the cable gland to the following
torque:
• M20 cable glands - 16.2...19.8 N•m (143...175 lb•in)
• M25 and M20S cable glands - 18...22 N•m
(159...195 lb•in)
6. Insert the eld cable through the middle body assembly of the
cable gland. Adjust the free length of the cable so it can
connect to all back-of-panel components inside of the
enclosure.
7. If the eld cable has armor of shielding, the length of the armor
or shielding must be no more than the height of the grounding
cone plus 2 mm (0.08 in.).
8. If the eld cable has armor, distribute it evenly along the outer
conical circumference of the grounding cone.
9. Insert the eld cable through the lower body assembly of the
cable gland. Begin to thread the middle body assembly onto
the lower body assembly.
10. Tighten the middle body to the following torque ranges:
• M20 cable glands - 13.5...16.5 N•m (119...146 lb•in)
• M25 and M20S cable glands - 16.2...19.8 N•m
(143...175 lb•in)
11. Open the terminal cages of the earth plate and insert the
conductors that must be grounded.
12. Tighten the earth plate
terminals to a torque
range of 0.7...1.0 N•m
(6...9 lb•in).
13. Tighten the cable gland
cap to the following
torque:
• M20 cable glands -
13.5...16.5 N•m (119...146 lb•in)
• M25 and M20S cable glands - 16.2...19.8 N•m
(143...175 lb•in)
• Only qualied personnel are allowed to do any maintenance.
• IEC/EN 60079-17 must be observed.
You must keep all cable gland kit components in good condition,
operate them properly, monitor them, and clean them regularly.
• Check all cable glands, grounding components, and cables
regularly for cracks, damage, or physical anomalies. Verify that
they are properly installed.
• Cable gland kits are defective if the integrity of the device or
seal has been compromised.
• Devices must be replaced with an equivalent catalog number
from the manufacturer.
PN-534159 DIR 10004603657 (Version 01)
Publication 800G-IN006B-EN-P - May 2022
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Installation instruction for BUL. 800G, Cable Gland Kits

Accessories and Replacement Parts Disposal
Approximate Dimensions
Dimensions are shown in millimeters (inches).
Declaration of Conformity
27.5
(1.08)
31.3
(1.23) 10
(0.39)
Cable Gland (M20 Plastic)
[Used with Kit Cat. No. 800G-ACGK1]
32.5
(1.28)
35.7
(1.41)
10
(0.39)
Cable Gland (M25 Plastic)
[Used with Kit Cat. No. 800G-ACGK3]
35
(1.38) 52
(2.05)
16
(0.63)
Cable Gland (M20 Metal)
[Used with Kit Cat. No. 800G-ACGK5]
44
(1.73)
61
(2.40)
18
(0.71)
Cable Gland (M25 Metal)
[Used with Kit Cat. No. 800G-ACGK6]
31.5
(1.2)
49
(1.93)
16
(0.63)
Cable Gland (M20S Metal)
[Used with Kit Cat. No. 800G-ACGK7]
For more accessories and replacement parts that Rockwell Automation
oers, see https://ab.rockwellautomation.com/Push-Buttons/
Hzardous-Location/800G.
At the end of its life, this equipment must be collected separately from
any unsorted municipal waste. Follow all local and national
requirements for disposal of this product.
Rockwell Automation, Inc., declares that plastic cable gland kits (800G-ACGK1, 800G-ACGK3) and metal cable gland kits (800G-ACGK5, 800G-ACGK6,
800G-ACGK7), when installed within Bulletin 800G “-EX”assembled stations, are in compliance with Essential Health and Safety Requirements of
Directive 2014/34/EU (ATEX) and Directive UKSI 2016:1107 (as amended) as follows:
• Equipment Group II, Equipment Category 2
• Type of protection “Ex ab ed IIC Gb / Ex tb IIIC T80C Db”
• Compliance to standards EN 60079-0:2018, EN 60079-1:2014, and EN 60079-7:2015+A1:2018 per ATEX Type Examination
Certicates CML 15ATEX3024 and UKEx Type Examination Certicate CML 21UKEX31392.
The full text of the EU declaration of conformity is available at rok.auto/certications.
PN-534159
DIR 10004603657 (Version 01)
Copyright © 2021 Rockwell Automation, Inc. All Rights Reserved. Printed in USA.
Publication 800G-IN006B-EN-P - May 2022
Product certificates are located in the Rockwell Automation Literature Library: rok.auto/certifications.
Rockwell Automation maintains current product environmental compliance information on its website at rok.auto/pec.
EEE Yönetmeliğine Uygundur.
For Technical Support, visit rok.auto/support.
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AMERICAS: Rockwell Automation, 1201 South Second Street, Milwaukee, WI 53204-2496 USA, Tel: [phone], Fax: [phone]
Installation instruction for BUL. 800G, Cable Gland Kits
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