Rockwell Automation 9VT201-007HTNNN User manual

VTAC 9 AC Drive
Firmware Version 3.xx
User Manual

Important User Information
Solid state equipment has operational characteristics differing from those of
electromechanical equipment. Safety Guidelines for the Application, Installation
and Maintenance of Solid State Controls (Publication SGI-1.1 available from your
local Rockwell Automation sales office or online at http://
www.rockwellautomation.com/vtac/) describes some important differences between
solid state equipment and hard-wired electromechanical devices. Because of this
difference, and also because of the wide variety of uses for solid state equipment,
all persons responsible for applying this equipment must satisfy themselves that
each intended application of this equipment is acceptable.
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or
consequential damages resulting from the use or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative
purposes. Because of the many variables and requirements associated with any
particular installation, Rockwell Automation, Inc. cannot assume responsibility or
liability for actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of
information, circuits, equipment, or software described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written
permission of Rockwell Automation, Inc. is prohibited.
Throughout this manual, when necessary we use notes to make you aware of safety
considerations.
Important: Identifies information that is critical for successful application and
understanding of the product.
VTAC 9 and VS Utilities are registered trademarks of Rockwell Automation, Inc.
WARNING: Identifies information about practices or circumstances
that can cause an explosion in a hazardous environment, which may
lead to personal injury or death, property damage, or economic loss.
ATTENTION: Identifies information about practices or circumstances
that can lead to personal injury or death, property damage, or economic
loss. Attentions help you:
•identify a hazard
•avoid the hazard
•recognize the consequences
Shock Hazard labels may be located on or inside the equipment (e.g.,
drive or motor) to alert people that dangerous voltage may be present.
Burn Hazard labels may be located on or inside the equipment (e.g.,
drive or motor) to alert people that surfaces may be at dangerous
temperatures.

Summary of Changes
The information below summarizes the changes to the VTAC 9 User
Manual since the June 2007 release.
Manual Updates
Description of New or Updated Information Page
Additional documentation needed when installing Bypass Package
(Style B) Drives.
1-1, 1-23, 1-30
Suggested Analog Signal Wiring section added. 1-23, 1-30
Interlock Connection Considerations added. 1-24, 1-31
Important statement regarding the two types of I/O Terminal Blocks
added.
1-25, 1-32
Parameter 178 [Sleep Wake Mode] description updated. 3-38
Sleep Wake Mode definitions updated. C-11

soc-2

Publication 9VT-UM001D-EN-P
Table of Contents
Preface Overview
Who Should Use this Manual? . . . . . . . . . P-1
What Is Not in this Manual . . . . . . . . . . . . P-1
Getting Assistance from
Rockwell Automation . . . . . . . . . . . . . . P-1
Manual Conventions . . . . . . . . . . . . . . . . . P-2
General Precautions . . . . . . . . . . . . . . . . . P-3
VTAC 9 Catalog Numbers . . . . . . . . . . . . P-4
System (VTAC Builder/Order)
Catalog Number Explanation . . . . . . . . P-4
Model Number Explanation . . . . . . . . . . . P-5
Chapter 1 Installation/Wiring
Bypass Package (Style B) Drives . . . . . . . 1-1
Opening the Cover . . . . . . . . . . . . . . . . . . 1-2
Mounting Considerations . . . . . . . . . . . . . 1-4
AC Supply Source Considerations . . . . . . 1-5
General Grounding Requirements . . . . . . 1-6
Fuses and Circuit Breakers . . . . . . . . . . . . 1-7
Power Wiring . . . . . . . . . . . . . . . . . . . . . . 1-7
Using Input/Output Contactors . . . . . . . . 1-16
Disconnecting MOVs and
Common Mode Capacitors . . . . . . . . . 1-18
I/O Wiring . . . . . . . . . . . . . . . . . . . . . . . . 1-21
Speed Reference Control . . . . . . . . . . . . 1-35
Auto/Manual Examples. . . . . . . . . . . . . . 1-36
EMC Instructions . . . . . . . . . . . . . . . . . . 1-37
FCC Instructions . . . . . . . . . . . . . . . . . . . 1-40
Chapter 2 Start Up
Prepare For Drive Start-Up . . . . . . . . . . . . 2-2
Status Indicators . . . . . . . . . . . . . . . . . . . . 2-3
Running the Start-Up Routines. . . . . . . . . 2-4
Chapter 3 Programming and Parameters
About Parameters . . . . . . . . . . . . . . . . . . . 3-1
How Parameters are Organized. . . . . . . . . 3-3
Accessing the Parameters . . . . . . . . . . . . . 3-4
Ensuring Program Security . . . . . . . . . . . . 3-6
Monitor File . . . . . . . . . . . . . . . . . . . . . . 3-11
Motor Control File . . . . . . . . . . . . . . . . . 3-12
Speed Command File . . . . . . . . . . . . . . . 3-18
Dynamic Control File . . . . . . . . . . . . . . . 3-30
Utility File . . . . . . . . . . . . . . . . . . . . . . . . 3-41
Communication File . . . . . . . . . . . . . . . . 3-51
Inputs & Outputs File . . . . . . . . . . . . . . . 3-54
Parameter Cross Reference – by Name. . 3-66

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Publication 9VT-UM001D-EN-P
Chapter 4 Troubleshooting
Drive Faults . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Manually Clearing Faults . . . . . . . . . . . . . 4-4
Fault Descriptions . . . . . . . . . . . . . . . . . . . 4-4
Drive Alarms . . . . . . . . . . . . . . . . . . . . . . . 4-8
Clearing Alarms. . . . . . . . . . . . . . . . . . . . . 4-9
Alarm Descriptions . . . . . . . . . . . . . . . . . 4-10
Diagnostic Parameters. . . . . . . . . . . . . . . 4-12
Common Symptoms and
Corrective Actions . . . . . . . . . . . . . . . . 4-13
Troubleshooting Using the LCD OIM. . . 4-16
Appendix A Supplemental Drive Information
Specifications. . . . . . . . . . . . . . . . . . . . . . . A-1
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . A-8
Drive, Fuse & Circuit Breaker Ratings . . A-21
Appendix B Using the LCD OIM
External and Internal Connections . . . . . . B-1
Install/Remove the Local LCD OIM . . . . . B-5
Display Description. . . . . . . . . . . . . . . . . . B-6
LCD OIM Menu Structure . . . . . . . . . . . . B-8
Power Up and Adjust the LCD OIM . . . . . B-9
Select a Device in the System . . . . . . . . . . B-9
Program the Drive . . . . . . . . . . . . . . . . . . B-10
Monitor the Drive Using the
Process Display Screen . . . . . . . . . . . . B-12
Control the Drive From the LCD OIM . . B-18
Appendix C Application Notes
External Brake Resistor. . . . . . . . . . . . . . . C-1
Motor Overload . . . . . . . . . . . . . . . . . . . . . C-2
Motor Overload Memory Retention
Per 2005 NEC . . . . . . . . . . . . . . . . . . . . C-3
Overspeed . . . . . . . . . . . . . . . . . . . . . . . . . C-4
Power Loss Ride Through . . . . . . . . . . . . . C-5
Process PI . . . . . . . . . . . . . . . . . . . . . . . . . C-6
Skip Frequency . . . . . . . . . . . . . . . . . . . . . C-9
Sleep Wake Mode . . . . . . . . . . . . . . . . . . C-11
Start At PowerUp. . . . . . . . . . . . . . . . . . . C-13
Stop Mode . . . . . . . . . . . . . . . . . . . . . . . . C-14
Index

Publication 9VT-UM001D-EN-P
Preface
Overview
The purpose of this manual is to provide you with the basic information
needed to install, start-up and troubleshoot the VTAC 9 Adjustable
Frequency AC Drive Packages.
This manual is intended for qualified personnel. You must be able to
program and operate Adjustable Frequency AC Drive devices. In
addition, you must have an understanding of the parameter settings and
functions.
The VTAC 9 User Manual is designed to provide basic start-up and drive
operation information. For detailed installation information, please refer
to the VTAC 9 Installation Instructions, publication 9VT-IN001.
Manuals are available online at http://www.rockwellautomation.com/vtac/.
If you have any questions or problems with the products described in this
instruction manual, contact your authorized Rockwell Automation
VTAC drive representative.
For technical assistance, call 1-440-646-7271.
Before calling, please review the troubleshooting section of this manual
and for additional information visit VTAC Drives online at
http://www.rockwellautomation.com/vtac/.
When you call this number, you will be asked for the drive model
number and this instruction manual number.
For information on… See page…
Who Should Use this Manual? P-1
What Is Not in this Manual P-1
Manual Conventions P-2
General Precautions P-3
VTAC 9 Catalog Numbers P-4
Who Should Use this Manual?
What Is Not in this Manual
Getting Assistance from Rockwell Automation

P-2 Overview
Publication 9VT-UM001D-EN-P
•In this manual we refer to the VTAC 9 Adjustable Frequency AC
Drive as; drive, VTAC 9 or VTAC 9 Drive.
•To help differentiate parameter names and LCD display text from
other text, the following conventions will be used:
–Parameter Names will appear in [brackets].
For example: [DC Bus Voltage].
–Display Text will appear in “quotes.” For example: “Enabled.”
•The following words are used throughout the manual to describe an
action:
Manual Conventions
Word Meaning
Can Possible, able to do something
Cannot Not possible, not able to do something
May Permitted, allowed
Must Unavoidable, you must do this
Shall Required and necessary
Should Recommended
Should Not Not recommended

Overview P-3
Publication 9VT-UM001D-EN-P
General Precautions
!
ATTENTION: This drive contains ESD (Electrostatic Discharge)
sensitive parts and assemblies. Static control precautions are required
when installing, testing, servicing or repairing this assembly.
Component damage may result if ESD control procedures are not
followed. If you are not familiar with static control procedures,
reference A-B publication 8000-4.5.2, “Guarding Against Electrostatic
Damage” or any other applicable ESD protection handbook.
!
ATTENTION: An incorrectly applied or installed drive can result in
component damage or a reduction in product life. Wiring or application
errors, such as, undersizing the motor, incorrect or inadequate AC
supply, or excessive ambient temperatures may result in malfunction of
the system.
!
ATTENTION: Only qualified personnel familiar with adjustable
frequency AC drives and associated machinery should plan or
implement the installation, start-up and subsequent maintenance of the
system. Failure to comply may result in personal injury and/or
equipment damage.
!
ATTENTION: To avoid an electric shock hazard, verify that the
voltage on the bus capacitors has discharged before performing any
work on the drive. Measure the DC bus voltage at the +DC terminal of
the Power Terminal Block and the -DC test point (refer to Chapter 1 for
locations). The voltage must be zero.

P-4 Overview
Publication 9VT-UM001D-EN-P
Each VTAC 9 drive can be identified by its catalog number. There are
two distinct catalog numbers associated with each rating: the System
(VTAC Builder/Order) Catalog Number and the Model Number.
System (VTAC Builder/Order) Catalog Number
Explanation
The System (VTAC Builder/Order) Catalog Number is used for ordering
and may appear on shipping or order documentation.
VTAC 9 Catalog Numbers
Position
9VT –5041H0N–D00
a bcde f g h i j
a
Drive
Code Type
9VT VTAC 9
g
Control and I/O
Code Control I/O Drive
Frame
N Standard 24V B, C, D, E
A Standard 24V 2, 3, 4, 5, 6
h
Option Enclosure
Code Option
D Drive Only
i
Input Power
Code Option
0 None
j
Reactor
Code Type
0 None
b1
Horsepower Rating
208V, 60 Hz Input
Code Hp Drive Frame
22B
33B
55C
7 7.5 D
10 10 D
15 15 D
20 20 E
25 25 E
30 30 4
40 40 5
50 50 5
60 60 6
75 75 6
100 100 6
b2
Horsepower Rating
480V, 60 Hz Input
Code Hp Drive Frame
33B
55B
7 7.5 C
10 10 C
15 15 D
20 20 D
25 25 D, 2
30 30 D, 3
40 40 E, 3
50 50 E, 3
60 60 4
75 75 5
100 100 5
125 125 6
150 150 6
200 200 6
b3
Horsepower Rating
650V dc Input
Code Hp Drive Frame
75 75 5
100 100 5
125 125 6
150 150 6
200 200 6
c
Voltage Rating
Code Voltage Phase Precharge
2 208V ac 3 –
4 480V ac 3 –
R 650V dc – Yes
d
Enclosure
Code Enclosure
1 Panel Mount - NEMA Type 1
F
Flange Mount - Front Chassis
NEMA Type 1, Rear Heatsink
UL Type 4X/12 for
Indoor/Outdoor Use
Drive Frame B, C, D, E only.
e
OIM
Code OIM
H LCD OIM
f
Communications
Code Communications
0 None