Rockwell Automation Allen-Bradley Kinetix 5700 Series User manual

Installation Instructions
Original Instructions
Kinetix 5700 DC-bus Power Supply
Catalog Numbers 2198-P031, 2198-P070, 2198-P141, 2198-P208
Summary of Changes
Topic Page
Summary of Changes 1
About the DC-bus Power Supply 2
Catalog Number Explanation 2
Before You Begin 2
Remove the Ground Screw in Select Power Configurations 3
Install the DC-bus Power Supply 4
Drill Hole Patterns 5
Connector Data 8
Wiring Requirements 11
Circuit Breaker/Fuse Specifications 12
Specifications 14
Additional Resources 14
Topic Page
Revised mounting guidelines for the DC-bus power supply and inverter modules. 5
• Removed inch conversions from hole spacing dimensions to avoid errors due to rounding.
• Added 2198-DCBUSCOND-RP312 DC-bus conditioner module to diagram. 6
Added 24V shared-bus input wiring connector to top view. 8
Corrected wire size specifications for 2198-P031 and 2198-P070 DC-bus power supplies. 11
Updated the UL/CSA and IEC circuit protection specifications. 13

2Rockwell Automation Publication 2198-IN009C-EN-P - March 2019
Kinetix 5700 DC-bus Power Supply
About the DC-bus Power Supply
The Kinetix® 5700 DC-bus (converter) power supply with 400V-class three-phase AC input
provides continuous output power and current to servo drives for applications with requirements
in the range of 7…46 kW and 10.5…69.2 A, respectively. For additional output power (kW) you
can install two or three 2198-P208 DC-bus power supplies. You can also extend the DC-bus to
additional inverter clusters via accessory modules.
See the Kinetix 5700 Servo Drives User Manual, publication 2198-UM002, for detailed
information on wiring, applying power, troubleshooting, and integration with ControlLogix®
EtherNet/IP communication modules or CompactLogix™ 5370 controllers.
Catalog Number Explanation
This publication applies to the following Kinetix 5700 DC-bus power supplies.
DC-bus Power Supply Catalog Numbers
Before You Begin
Remove all packing material, wedges, and braces from within and around the components. After
unpacking, check the item nameplate catalog number against the purchase order.
Parts List
The DC-bus power supplies ship with the following:
•DC-busendcaps
• Wiring plug connector set for mains input power (IPD), 24V control input power (CP),
digital inputs (IOD), shunt power (RC), and contactor enable (CED)
• Wiring plug connector for shunt power (RC) connections installed on the drive
• These installation instructions, publication 2198-IN009
DC-bus Power Supply
Cat. No.
Module
Width
mm
Input Voltage
Continuous
Output Power
kW
Continuous
Output Current
ADC rms
2198-P031
55
324…528V rms,
three-phase
710.5
2198-P070 17 25.5
2198-P141
85
31 46.9
2198-P208 46 69.2
TIP Replacement connector sets are also available. See the Kinetix Servo Drives Specifications
Technical Data, publication KNX-TD003, for more information.

Rockwell Automation Publication 2198-IN009C-EN-P - March 2019 3
Kinetix 5700 DC-bus Power Supply
Remove the Ground Screw in Select Power Configurations
Remove the ground screw when using ungrounded, corner-grounded, and impedance-grounded
power configurations.
We recommend that you remove the ground screw before mounting the power supply to the
panel. Place the power supply on its side, on a solid surface equipped as a grounded static-safe
workstation.
To access the ground screw, open the small plastic door on the right side of the module.
Remove the Ground Screw
IMPORTANT If you have grounded-wye power distribution, you do not need to remove the screw. Go to
Install the DC-bus Power Supply on page 4.
EMC performance can be affected if you remove the ground screw.
ATTENTION: To avoid personal injury, the ground-screw access door must be kept closed when
power is applied. If power was present, and then removed, wait at least 5 minutes for the DC-bus
voltage to dissipate, and verify that no DC-bus voltage exists before accessing the ground screw.
ATTENTION: Risk of equipment damage exists. The drive-module ground configuration must be
accurately determined. Leave the ground screw installed for grounded power configurations
(default). Remove the screw for ungrounded, corner-grounded, and impedance-grounded power.
Ground screw installed
for grounded power configuration
(ground screw installed is default setting).
Remove screw for ungrounded, corner-grounded, and
impedance-grounded power configurations.
Ground Screw
Access Door
DC-bus Power Supply
(side view) Ground Screw

4Rockwell Automation Publication 2198-IN009C-EN-P - March 2019
Kinetix 5700 DC-bus Power Supply
Ground Screw Settings
Install the DC-bus Power Supply
These procedures assume that you have prepared your panel and understand how to bond your
system. For installation instructions regarding equipment and accessories not included here, refer
to the instructions that came with those products.
Mount the DC-bus Power Supply
Observe these clearance requirements when mounting the DC-bus power supply:
• Additional clearance is required for cables and wires or the shared-bus connection
system connected to the top of the drive module.
• Additional clearance is required if other devices are installed above and/or below the
drive and have clearance requirements of their own.
• Additional clearance left and right of the drive module is required when mounted
adjacent to noise sensitive equipment or clean wire ways.
• The recommended minimum cabinet depth is 300 mm (11.81 in.).
Ground Configuration (1)
(1) Refer to the Kinetix 5700 Servo Drives User Manual, publication 2198-UM002, for example configurations.
2198-Pxxx DC-bus Power Supply
Grounded (wye) Ground screw installed (default setting) (2)
(2) Ground screw is factory installed.
• AC-fed ungrounded
• Corner grounded
• Impedance grounded
Remove ground screw
SHOCK HAZARD: To avoid hazard of electrical shock, perform all mounting and wiring of the
Kinetix 5700 drive prior to applying power. Once power is applied, connector terminals can have
voltage present even when not in use.
ATTENTION: Plan the installation of your system so that you can perform all cutting, drilling,
tapping, and welding with the system removed from the enclosure. Because the system is of the
open type construction, be careful to keep any metal debris from falling into it. Metal debris or
other foreign matter can become lodged in the circuitry and result in damage to components.

Rockwell Automation Publication 2198-IN009C-EN-P - March 2019 5
Kinetix 5700 DC-bus Power Supply
Minimum Clearance Requirements
The Kinetix 5700 drive system must be spaced by aligning the zero-stack tab and cutout. For
mounting, sizing, and configuring shared-bus configurations, refer to the Kinetix 5700 Servo
Drives User Manual, publication 2198-UM002.
Mount the Kinetix 5700 drive module to the cabinet subpanel with M5 (#10-32) steel bolts
torqued to 4.0 N•m (35.4 lb•in), max.
Drill Hole Patterns
This section provides hole patterns for Kinetix 5700 drive modules that are mounted in zero-
stack (shared-bus) configurations:
• Mount the DC-bus power supply anywhere within the cluster, whatever makes the best
use of panel space. If multiple 2198-P208 power supplies are mounted within the same
cluster, mount them adjacent to each other anywhere within the cluster.
IMPORTANT Mount the drive module in an upright position as shown. Do not mount the drive module on
its side.
MOD
NET
2
1
1
4
I/O
Clearance right of the
drive is not required.
Clearance left of the
drive is not required.
Kinetix 5700 DC-bus
Power Supply
100 mm (3.94 in.) clearance below
drive for airflow and installation.
40 mm (1.57 in.) clearance above
drive for airflow and installation.
Refer to Product Dimensions on page 7
for DC-bus power supply dimensions.
MOD
NET
MOD
NET
MOD
NET
Zero-stack Tab and
Cutout Aligned
Shared-bus connection system is
not shown for clarity.

6Rockwell Automation Publication 2198-IN009C-EN-P - March 2019
Kinetix 5700 DC-bus Power Supply
• Mount the inverter modules according to power rating (highest to lowest) from left to
right or right to left, depending on where the power supply is mounted, with the highest
rated inverter adjacent to the power supply.
Calculate the left-to-right hole pattern for any Kinetix 5700 drive module configuration by
following these steps.
1. The first hole location is zero.
2. The second hole location is module width minus 55 mm.
3. The next hole location is 55 mm.
4. Repeat step 2 and step 3 for the remaining holes.
Kinetix 5700 Mounting Hole Patterns
27.5 mm
Module Top
176 mm
Lower Mounting Hole
345 mm
Lower Mounting Hole
420 mm
Lower Mounting Hole
465 mm
Lower Mounting Hole
Ø 6.0 mm Typical
Ø 6.0 mm Typical
00.0 mm
Upper Mounting Holes
32.0 mm
Module Top, reference
45.0 mm See Mounting Hole Pattern Calculations
30.0 mm See Mounting Hole Pattern Calculations
100 mm Wide
Module
85 mm Wide
Module
55 mm Wide
Module
55 mm Wide
Module
Applies to only 2198-S160-ERSx
Single-axis Inverters
Applies to 2198-P141 and 2198-P208 Power Supplies
2198-S086-ERSxand 2198-S130-ERSxInverters,
and 2198-D057-ERSxInverters
Applies to 2198-P031 and 2198-P070 Power Supplies,
2198-D006-ERSx2198-D012-ERSx
2198-D020-ERSxand 2198-D032-ERSx Inverters,
2198-CAPMOD-2240 Capacitor Module,
2198-DCBUSCOND-RP312 DC-bus Conditioner Module
First Mounting Hole
(typical) Upper and Lower
Mounting Hole
(all drive modules)
Applies to only
2198-CAPMOD-DCBUS-IN
Extension Module

Rockwell Automation Publication 2198-IN009C-EN-P - March 2019 7
Kinetix 5700 DC-bus Power Supply
When your Kinetix 5700 system configuration includes 2198-S263-ERSxor 2198-S312-ERSx
single-axis inverters, see the Kinetix 5700 Servo Drives User Manual, publication 2198-UM002,
for those mounting hole patterns.
Also available to assist you with mounting holes is the Kinetix 5700 System Mounting Toolkit,
catalog number 2198-K5700-MOUNTKIT.
Product Dimensions
Refer to the Kinetix Servo Drives Technical Data, publication KNX-TD003, for product
dimensions of all Kinetix 5700 drive modules.
DC-bus Power Supply
Cat. No.
A
mm (in.)
B
mm (in.)
C
mm (in.)
D
mm (in.)
2198-P031
55 (2.17) 300 (11.8) 358 (14.1)
252 (9.9)
2198-P070
2198-P141
85 (3.35) 375 (14.8) 433 (17.0)
2198-P208
B
MOD
NET
2
1
1
4
I/O
C
AD
12.0
(0.47)
Dimensions are in mm (in.)
2198-P031
DC-bus Power Supply is Shown

8Rockwell Automation Publication 2198-IN009C-EN-P - March 2019
Kinetix 5700 DC-bus Power Supply
Connector Data
Use this illustration to identify the DC-bus power supply features and indicators.
DC-bus Power Supply Features and Indicators (2198-P031 power supply is shown)
Item Description Item Description Item Description
1 Digital inputs (IOD) connector 7 LCD display 13 Shunt resistor (RC) connector
2 Ethernet (PORT1) RJ45 connector 8 Navigation push buttons 14 DC bus (DC) connector
3 Ethernet (PORT2) RJ45 connector 9 Link speed status indicators 15 24V control input power (CP) connector
4 Zero-stack mounting tab/cutout 10 Link/Activity status indicators 16 AC Input power (IPD) connector
5 Module status indicator 11 Contactor enable (CED) connector 17 Cooling fan
6 Network status indicator 12 Ground terminal
5
210
3
7
6
9
44
11
15
14
8
12
1
13
2
1
1
4
I/O
DC+
SH
DC+
DC–
24V–
24V+
L3 L2 L1
16
17
MOD–
NET–
5700
DC-bus Power Supply
(top view)
DC-bus Power Supply
(bottom view)
DC-bus Power Supply
(front view)
Shared-bus 24V Input
Wiring Connector

Rockwell Automation Publication 2198-IN009C-EN-P - March 2019 9
Kinetix 5700 DC-bus Power Supply
DC-bus Power Supply Connectors
Mains Input Power (IPD) Connector Pinout
Shunt Power (RC) Connector Pinout
Contactor Enable (CED) Connector Pinout
The contactor-enable circuitry includes a relay-driven contact within the 2198-Pxxx DC-bus
power supply. The relay protects the Kinetix 5700 drive system in the event of overloads or other
fault conditions.
An AC three-phase mains contactor must be wired in series between the branch circuit
protection and the DC-bus power supply. In addition, the AC three-phase contactor control
string must be wired in series with the contactor-enable relay at the contactor enable (CED)
connector. Refer to the Kinetix 5700 Servo Drives User Manual, publication 2198-UM002, for
wiring examples.
Designator Description Connector
IPD AC mains input power 4-position plug, terminal screws
DC DC common bus power DC-bus links and end caps
CP 24V control input power 2-position plug, terminal screws
RC Shunt power 2-position plug, terminal screws
IOD Digital inputs 4-position plug, spring terminals
CED Contactor enable 2-position plug, terminal screws
PORT1, PORT2 Ethernet communication ports RJ45 Ethernet
IPD Pin Description Signal
Chassis ground
L3
Three-phase input power
L3
L2 L2
L1 L1
RC Pin Description Signal
1
Shunt connections
SH
2DC+
CED Pin Description Signal
EN–
Contactor-enable connections
CONT EN–
EN+ CONT EN+
L3 L2 L1
1
2
EN–
EN+

10 Rockwell Automation Publication 2198-IN009C-EN-P - March 2019
Kinetix 5700 DC-bus Power Supply
Control Input Power (CP) Connector Pinout
Digital Inputs (IOD) Connector Pinout
Ethernet Communication PORT1 and PORT2 Pinout
ATTENTION: Wiring the contactor-enable relay is required. To avoid personal injury or damage to
the Kinetix 5700 drive system, wire the contactor-enable relay into your control string so that:
• three-phase power is removed and the DC-bus power supply is protected under various fault
conditions.
• three-phase power is never applied to the Kinetix 5700 drive system before control power is
applied.
CP Pin Description Signal
1 24V power supply, customer-supplied 24V+
2 24V common 24V-
IOD Pin Description Signal
1 Digital input #1 IN1
2 I/O common for customer-supplied 24V supply. COM
3 Digital input #2 IN2
4 I/O cable shield termination point. SHLD
Port Pin Description Signal
1 Transmit port (+) data terminal + TX
2 Transmit port (-) data terminal - TX
3 Receive port (+) data terminal + RX
4– –
5– –
6 Receive port (-) data terminal - RX
7– –
8– –
2
1
Pin 1
1
8
Standard RJ45

Rockwell Automation Publication 2198-IN009C-EN-P - March 2019 11
Kinetix 5700 DC-bus Power Supply
Wiring Requirements
Wire must be copper with 75 °C (167 °F) minimum rating. Phasing of mains AC power is
arbitrary and earth ground connection is required for safe and proper operation.
DC-bus Power Supply Wiring Requirements
IMPORTANT The National Electrical Code and local electrical codes take precedence over the values and
methods provided.
DC-bus Power Supply
Cat. No. Description
Connects to Terminals Wire Size
mm 2(AWG)
Strip
Length
mm (in.)
Torque
Value
N•m (lb•in)
Pin Signal
2198-P031
Mains input power
6…10 (1)
(10…8)
(1) Applies to solid wire. If using stranded wire, the maximum wire size is 6 mm2(10 AWG).
10.0 (0.39) 0.5…0.8
(4.4…7.1)
2198-P070 6…10 (2)
(10…8)
(2) Applies to solid wire. If using stranded wire, the maximum wire size is 6 mm2(10 AWG). To meet CE requirements above 45 °C (113 °F) for 6 mm2
stranded wires, single-core copper conductors must be used with 90 °C minimum rating.
2198-P141
2198-P208
10…35
(8…2) 20.0 (0.79) 2.5…4.5
(22…40)
2198-Pxxx
PELV/SELV
24V power
(connector plug)
CP-1
CP-2
24V+
24V–
0.5…4
(20…12) 7.0 (0.28) 0.22…0.25 (1.9…2.2)
DC Bus power Bus bar DC–
DC+ N/A (3)
(3) Shared DC-bus power connections are always made from drive to drive over the bus-bar connection system. These terminals do not receive discrete
wires.
N/A (3) N/A (3)
Contactor enable EN–
EN+
CONT EN–
CONT EN+
0.14…2.5
(26…12) 7.0 (0.28) 0.4…0.5 (3.5…4.4)
Shunt resistor RC-1
RC-2
SH
DC+
1.5…6
(16…10) 12.0 (0.47) 0.5…0.6
(4.5…5.3)
Digital inputs
IOD-1
IOD-2
IOD-3
IOD-4
IN1
COM
IN2
SHLD
0.14…1.5
(26…16) 10.0 (0.39) N/A (4)
(4) This connector uses spring tension to hold wires in place.
ATTENTION: To avoid personal injury and/or equipment damage, observe the following:
• Make sure that installation complies with specifications regarding wire types, conductor sizes,
branch circuit protection, and disconnect devices. The National Electrical Code (NEC) and local
codes outline provisions for safely installing electrical equipment.
• Use motor power connectors only for connection purposes. Do not use them to turn the unit on
and off.
• Ground shielded power cables to prevent potentially high voltages on the shield.
L3
L2
L1
L3
L2
L1

12 Rockwell Automation Publication 2198-IN009C-EN-P - March 2019
Kinetix 5700 DC-bus Power Supply
Ground Your DC-bus Power Supply to the Subpanel
Ground Kinetix 5700 drives and Bulletin 2198 capacitor modules to a bonded-cabinet ground
bus with a braided ground strap. Keep the braided ground strap as short as possible for optimum
bonding.
Connect the Braided Ground Strap
Circuit Breaker/Fuse Specifications
The Kinetix 5700 power supplies use internal solid-state motor short-circuit protection and,
when protected by suitable branch circuit protection, are rated for use on a circuit that can
deliver up to 200,000 A (fuses) and 65,000 A (circuit breakers).
Item Description
1 Ground screw (green) 2.0 N•m (17.5 lb•in), max
2 Braided ground strap (customer supplied)
3 Ground grid or power distribution ground
4 Bonded-cabinet ground bus (customer supplied)
MBRK
+
-
Braided Ground Straps
12 mm (0.5 in.) by 0.8 mm (0.03 in.)
Keep straps as short as possible.
4
3
2
1
DC-bus Power Supply
(typical example)
Kinetix 5700 Servo Drives
(typical system)

Rockwell Automation Publication 2198-IN009C-EN-P - March 2019 13
Kinetix 5700 DC-bus Power Supply
While circuit breakers offer some convenience, there are limitations for their use. Circuit breakers do not handle high-current inrush as well as fuses. Make sure that the selected components are properly coordinated and meet acceptable codes, which includes requirements for branch circuit protection. Evaluation of the short-circuit available current is critical and must be kept below the short-circuit current rating of the circuit breaker. IEC (non-UL/CSA) Circuit-protection Specifications UL/CSA Circuit-protection Specifications
DC-bus Power Supply Cat. No.
Input Voltage (three-phase) nom
DIN gG Fuses Amps, max
Miniature CB Cat. No.
Motor Protection CB Cat. No.
Molded Case CB Cat. No.
2198-P031
324…528V AC
16 1489-M3D250 N/A 140M-D8E-C25 140G-G6C3-C25
2198-P070 40 N/A 1492-SPM3D400 140M-F8E-C45 140G-G6C3-C50 2198-P141 75 N/A 1492-SPM3D630 140MG-H8E-C60 140G-G6C3-C90 2198-P208 110 N/A N/A 140MG-H8E-D10 140G-G6C3-D12 DC-bus Power Supply Cat. No.
Input Voltage (three-phase) nom
Bussmann Fuses (1)
Cat. No.
(1) For applications requiring CSA certification, fuses (Bussmann catalog number 170M1760) must be added to the DC link between the two drive clusters when circuit breakers are used for branch circuit protection. The DC bus fuses are not
required when AC line fuses are used for branch circuit protection.
Miniature CB (2) Cat. No.
(2) These Bulletin 140M circuit breakers, when used as self-protected (Type E) devices, and Bulletin 1489 circuit breakers can be used on only WYE power systems (480Y/277V).
Motor Protection CB, (2) Self Protected CMC Cat. No.
Molded Case CB Cat. No.
2198-P031
324…528V AC
LPJ-15SP (15A) 1489-M3D250 140M-D8E-C25 140G-G6C3-C25
2198-P070 LPJ-40SP (40A) N/A 140M-F8E-C45 140G-G6C3-C50 2198-P141 LPJ-70SP (70A) N/A N/A 140G-G6C3-C90 2198-P208 LPJ-100SP (100A) N/A N/A 140G-G6C3-D12

14 Rockwell Automation Publication 2198-IN009C-EN-P - March 2019
Kinetix 5700 DC-bus Power Supply
Specifications
Additional Resources
These documents contain additional information concerning related products from Rockwell
Automation.
You can view or download publications at
http://www.rockwellautomation.com/global/literature-library/overview.page.
Attribute 2198-P031 2198-P070 2198-P141 2198-P208
Surrounding air temperature
Operating
Storage
0…50 °C (32…122 °F)
-40…70 °C (-40…158 °F)
Weight, kg (lb) approx 4.33 (9.55) 4.42 (9.74) 6.91 (15.2) 7.04 (15.5)
Short-circuit current rating 200,000 A rms symmetrical
Branch-circuit short-circuit
protection
Integral solid-state short circuit protection does not provide branch circuit protection. Branch
circuit protection must be provided in accordance with the Nation al Electric Code (NEC) and any
additional local codes.
Leakage
current
• Kinetix 5700 drives produce leakage current in the protective-earthing conductor that exceeds 3.5 mA AC and/
or 10 mA DC. The minimum size of the protective-earthing (ground) conductor used in the application must
comply with local safety regulations for high-protective-earthing conductor current equipment.
• Kinetix 5700 drives produce DC current in the protective-earthing conductor and can reduce the ability of a
residual current device (RCD) or residual current monitor (RCM) of type A or AC to provide protection for the
drive module and other equipment in the installation.
Resource Description
Kinetix Servo Drives Specifications Technical Data,
publication KNX-TD003
Provides product specifications for the Kinetix Integrated
Motion over EtherNet/IP network, Integrated Motion over
sercos interface, EtherNet/IP networking, and component
servo drive families.
Kinetix Motion Accessories Specifications Technical Data,
publication KNX-TD004
Provides product specifications for Bulletin 2090 motor and
interface cables, low-profile connector kits, drive power
components, and other servo drive accessory items.
Kinetix 5700 Servo Drives User Manual, publication 2198-UM002 Provides information on how to install, configure, startup,
and troubleshoot your Kinetix 5700 servo drive system.
AC Line Filter Installation Instructions, publication 2198-IN003 Provides information on how to install and wire the AC line
filter for Kinetix 5500 and Kinetix 5700 servo drives.
Kinetix 5700 Passive Shunt Modules Installation Instructions,
publication 2198-IN011
Provides information on how to install and wire Kinetix 5700
external passive shunt modules.
Product Certifications website, rok.auto/certifications Provides declarations of conformity, certificates, and other
certification details.
Industrial Automation Wiring and Grounding Guidelines,
publication 1770-4.1
Provides general guidelines for installing a Rockwell
Automation industrial system.

Rockwell Automation Publication 2198-IN009C-EN-P - March 2019 15
Kinetix 5700 DC-bus Power Supply
Notes:

Allen-Bradley, CompactLogix, ControlLogix, Kinetix, Rockwell Software, and Rockwell Automation are trademarks of Rockwell Automation, Inc.
Trademarks not belonging to Rockwell Automation are property of their respective companies.
Rockwell Otomasyon Ticaret A.Ş., Kar Plaza İş Merkezi E Blok Kat:6 34752 İçerenköy, İstanbul, Tel: [phone]
Publication 2198-IN009C-EN-P - March 2019
Supersedes Publication 2198-IN009B-EN-P - June 2017 Copyright © 2019 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.
*PN-538011*
PN-538011
Rockwell Automation maintains current product environmental information on its website at
http://www.rockwellautomation.com/rockwellautomation/about-us/sustainability-ethics/product-environmental-compliance.page.
At the end of its life, this equipment should be collected separately from any unsorted municipal
waste.
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