Rockwell Automation Allen-Bradley Kinetix 5700 Series User manual

Installation Instructions
Original Instructions
Kinetix 5700 DC-bus Power Supply
Catalog Numbers 2198-P031, 2198-P070, 2198-P141, 2198-P208
Summary of Changes
Topic Page
Summary of Changes 1
About the DC-bus Power Supply 2
Catalog Number Explanation 2
Before You Begin 2
Remove the Ground Screw in Select Power Configurations 3
Install the DC-bus Power Supply 4
Drill Hole Patterns 5
Connector Data 8
Wiring Requirements 11
Circuit Breaker/Fuse Specifications 12
Specifications 14
Additional Resources 14
Topic Page
Revised mounting guidelines for the DC-bus power supply and inverter modules. 5
• Removed inch conversions from hole spacing dimensions to avoid errors due to rounding.
• Added 2198-DCBUSCOND-RP312 DC-bus conditioner module to diagram. 6
Added 24V shared-bus input wiring connector to top view. 8
Corrected wire size specifications for 2198-P031 and 2198-P070 DC-bus power supplies. 11
Updated the UL/CSA and IEC circuit protection specifications. 13

2Rockwell Automation Publication 2198-IN009C-EN-P - March 2019
Kinetix 5700 DC-bus Power Supply
About the DC-bus Power Supply
The Kinetix® 5700 DC-bus (converter) power supply with 400V-class three-phase AC input
provides continuous output power and current to servo drives for applications with requirements
in the range of 7…46 kW and 10.5…69.2 A, respectively. For additional output power (kW) you
can install two or three 2198-P208 DC-bus power supplies. You can also extend the DC-bus to
additional inverter clusters via accessory modules.
See the Kinetix 5700 Servo Drives User Manual, publication 2198-UM002, for detailed
information on wiring, applying power, troubleshooting, and integration with ControlLogix®
EtherNet/IP communication modules or CompactLogix™ 5370 controllers.
Catalog Number Explanation
This publication applies to the following Kinetix 5700 DC-bus power supplies.
DC-bus Power Supply Catalog Numbers
Before You Begin
Remove all packing material, wedges, and braces from within and around the components. After
unpacking, check the item nameplate catalog number against the purchase order.
Parts List
The DC-bus power supplies ship with the following:
•DC-busendcaps
• Wiring plug connector set for mains input power (IPD), 24V control input power (CP),
digital inputs (IOD), shunt power (RC), and contactor enable (CED)
• Wiring plug connector for shunt power (RC) connections installed on the drive
• These installation instructions, publication 2198-IN009
DC-bus Power Supply
Cat. No.
Module
Width
mm
Input Voltage
Continuous
Output Power
kW
Continuous
Output Current
ADC rms
2198-P031
55
324…528V rms,
three-phase
710.5
2198-P070 17 25.5
2198-P141
85
31 46.9
2198-P208 46 69.2
TIP Replacement connector sets are also available. See the Kinetix Servo Drives Specifications
Technical Data, publication KNX-TD003, for more information.

Rockwell Automation Publication 2198-IN009C-EN-P - March 2019 3
Kinetix 5700 DC-bus Power Supply
Remove the Ground Screw in Select Power Configurations
Remove the ground screw when using ungrounded, corner-grounded, and impedance-grounded
power configurations.
We recommend that you remove the ground screw before mounting the power supply to the
panel. Place the power supply on its side, on a solid surface equipped as a grounded static-safe
workstation.
To access the ground screw, open the small plastic door on the right side of the module.
Remove the Ground Screw
IMPORTANT If you have grounded-wye power distribution, you do not need to remove the screw. Go to
Install the DC-bus Power Supply on page 4.
EMC performance can be affected if you remove the ground screw.
ATTENTION: To avoid personal injury, the ground-screw access door must be kept closed when
power is applied. If power was present, and then removed, wait at least 5 minutes for the DC-bus
voltage to dissipate, and verify that no DC-bus voltage exists before accessing the ground screw.
ATTENTION: Risk of equipment damage exists. The drive-module ground configuration must be
accurately determined. Leave the ground screw installed for grounded power configurations
(default). Remove the screw for ungrounded, corner-grounded, and impedance-grounded power.
Ground screw installed
for grounded power configuration
(ground screw installed is default setting).
Remove screw for ungrounded, corner-grounded, and
impedance-grounded power configurations.
Ground Screw
Access Door
DC-bus Power Supply
(side view) Ground Screw

4Rockwell Automation Publication 2198-IN009C-EN-P - March 2019
Kinetix 5700 DC-bus Power Supply
Ground Screw Settings
Install the DC-bus Power Supply
These procedures assume that you have prepared your panel and understand how to bond your
system. For installation instructions regarding equipment and accessories not included here, refer
to the instructions that came with those products.
Mount the DC-bus Power Supply
Observe these clearance requirements when mounting the DC-bus power supply:
• Additional clearance is required for cables and wires or the shared-bus connection
system connected to the top of the drive module.
• Additional clearance is required if other devices are installed above and/or below the
drive and have clearance requirements of their own.
• Additional clearance left and right of the drive module is required when mounted
adjacent to noise sensitive equipment or clean wire ways.
• The recommended minimum cabinet depth is 300 mm (11.81 in.).
Ground Configuration (1)
(1) Refer to the Kinetix 5700 Servo Drives User Manual, publication 2198-UM002, for example configurations.
2198-Pxxx DC-bus Power Supply
Grounded (wye) Ground screw installed (default setting) (2)
(2) Ground screw is factory installed.
• AC-fed ungrounded
• Corner grounded
• Impedance grounded
Remove ground screw
SHOCK HAZARD: To avoid hazard of electrical shock, perform all mounting and wiring of the
Kinetix 5700 drive prior to applying power. Once power is applied, connector terminals can have
voltage present even when not in use.
ATTENTION: Plan the installation of your system so that you can perform all cutting, drilling,
tapping, and welding with the system removed from the enclosure. Because the system is of the
open type construction, be careful to keep any metal debris from falling into it. Metal debris or
other foreign matter can become lodged in the circuitry and result in damage to components.

Rockwell Automation Publication 2198-IN009C-EN-P - March 2019 5
Kinetix 5700 DC-bus Power Supply
Minimum Clearance Requirements
The Kinetix 5700 drive system must be spaced by aligning the zero-stack tab and cutout. For
mounting, sizing, and configuring shared-bus configurations, refer to the Kinetix 5700 Servo
Drives User Manual, publication 2198-UM002.
Mount the Kinetix 5700 drive module to the cabinet subpanel with M5 (#10-32) steel bolts
torqued to 4.0 N•m (35.4 lb•in), max.
Drill Hole Patterns
This section provides hole patterns for Kinetix 5700 drive modules that are mounted in zero-
stack (shared-bus) configurations:
• Mount the DC-bus power supply anywhere within the cluster, whatever makes the best
use of panel space. If multiple 2198-P208 power supplies are mounted within the same
cluster, mount them adjacent to each other anywhere within the cluster.
IMPORTANT Mount the drive module in an upright position as shown. Do not mount the drive module on
its side.
MOD
NET
2
1
1
4
I/O
Clearance right of the
drive is not required.
Clearance left of the
drive is not required.
Kinetix 5700 DC-bus
Power Supply
100 mm (3.94 in.) clearance below
drive for airflow and installation.
40 mm (1.57 in.) clearance above
drive for airflow and installation.
Refer to Product Dimensions on page 7
for DC-bus power supply dimensions.
MOD
NET
MOD
NET
MOD
NET
Zero-stack Tab and
Cutout Aligned
Shared-bus connection system is
not shown for clarity.

6Rockwell Automation Publication 2198-IN009C-EN-P - March 2019
Kinetix 5700 DC-bus Power Supply
• Mount the inverter modules according to power rating (highest to lowest) from left to
right or right to left, depending on where the power supply is mounted, with the highest
rated inverter adjacent to the power supply.
Calculate the left-to-right hole pattern for any Kinetix 5700 drive module configuration by
following these steps.
1. The first hole location is zero.
2. The second hole location is module width minus 55 mm.
3. The next hole location is 55 mm.
4. Repeat step 2 and step 3 for the remaining holes.
Kinetix 5700 Mounting Hole Patterns
27.5 mm
Module Top
176 mm
Lower Mounting Hole
345 mm
Lower Mounting Hole
420 mm
Lower Mounting Hole
465 mm
Lower Mounting Hole
Ø 6.0 mm Typical
Ø 6.0 mm Typical
00.0 mm
Upper Mounting Holes
32.0 mm
Module Top, reference
45.0 mm See Mounting Hole Pattern Calculations
30.0 mm See Mounting Hole Pattern Calculations
100 mm Wide
Module
85 mm Wide
Module
55 mm Wide
Module
55 mm Wide
Module
Applies to only 2198-S160-ERSx
Single-axis Inverters
Applies to 2198-P141 and 2198-P208 Power Supplies
2198-S086-ERSxand 2198-S130-ERSxInverters,
and 2198-D057-ERSxInverters
Applies to 2198-P031 and 2198-P070 Power Supplies,
2198-D006-ERSx2198-D012-ERSx
2198-D020-ERSxand 2198-D032-ERSx Inverters,
2198-CAPMOD-2240 Capacitor Module,
2198-DCBUSCOND-RP312 DC-bus Conditioner Module
First Mounting Hole
(typical) Upper and Lower
Mounting Hole
(all drive modules)
Applies to only
2198-CAPMOD-DCBUS-IN
Extension Module

Rockwell Automation Publication 2198-IN009C-EN-P - March 2019 7
Kinetix 5700 DC-bus Power Supply
When your Kinetix 5700 system configuration includes 2198-S263-ERSxor 2198-S312-ERSx
single-axis inverters, see the Kinetix 5700 Servo Drives User Manual, publication 2198-UM002,
for those mounting hole patterns.
Also available to assist you with mounting holes is the Kinetix 5700 System Mounting Toolkit,
catalog number 2198-K5700-MOUNTKIT.
Product Dimensions
Refer to the Kinetix Servo Drives Technical Data, publication KNX-TD003, for product
dimensions of all Kinetix 5700 drive modules.
DC-bus Power Supply
Cat. No.
A
mm (in.)
B
mm (in.)
C
mm (in.)
D
mm (in.)
2198-P031
55 (2.17) 300 (11.8) 358 (14.1)
252 (9.9)
2198-P070
2198-P141
85 (3.35) 375 (14.8) 433 (17.0)
2198-P208
B
MOD
NET
2
1
1
4
I/O
C
AD
12.0
(0.47)
Dimensions are in mm (in.)
2198-P031
DC-bus Power Supply is Shown

8Rockwell Automation Publication 2198-IN009C-EN-P - March 2019
Kinetix 5700 DC-bus Power Supply
Connector Data
Use this illustration to identify the DC-bus power supply features and indicators.
DC-bus Power Supply Features and Indicators (2198-P031 power supply is shown)
Item Description Item Description Item Description
1 Digital inputs (IOD) connector 7 LCD display 13 Shunt resistor (RC) connector
2 Ethernet (PORT1) RJ45 connector 8 Navigation push buttons 14 DC bus (DC) connector
3 Ethernet (PORT2) RJ45 connector 9 Link speed status indicators 15 24V control input power (CP) connector
4 Zero-stack mounting tab/cutout 10 Link/Activity status indicators 16 AC Input power (IPD) connector
5 Module status indicator 11 Contactor enable (CED) connector 17 Cooling fan
6 Network status indicator 12 Ground terminal
5
210
3
7
6
9
44
11
15
14
8
12
1
13
2
1
1
4
I/O
DC+
SH
DC+
DC–
24V–
24V+
L3 L2 L1
16
17
MOD–
NET–
5700
DC-bus Power Supply
(top view)
DC-bus Power Supply
(bottom view)
DC-bus Power Supply
(front view)
Shared-bus 24V Input
Wiring Connector

Rockwell Automation Publication 2198-IN009C-EN-P - March 2019 9
Kinetix 5700 DC-bus Power Supply
DC-bus Power Supply Connectors
Mains Input Power (IPD) Connector Pinout
Shunt Power (RC) Connector Pinout
Contactor Enable (CED) Connector Pinout
The contactor-enable circuitry includes a relay-driven contact within the 2198-Pxxx DC-bus
power supply. The relay protects the Kinetix 5700 drive system in the event of overloads or other
fault conditions.
An AC three-phase mains contactor must be wired in series between the branch circuit
protection and the DC-bus power supply. In addition, the AC three-phase contactor control
string must be wired in series with the contactor-enable relay at the contactor enable (CED)
connector. Refer to the Kinetix 5700 Servo Drives User Manual, publication 2198-UM002, for
wiring examples.
Designator Description Connector
IPD AC mains input power 4-position plug, terminal screws
DC DC common bus power DC-bus links and end caps
CP 24V control input power 2-position plug, terminal screws
RC Shunt power 2-position plug, terminal screws
IOD Digital inputs 4-position plug, spring terminals
CED Contactor enable 2-position plug, terminal screws
PORT1, PORT2 Ethernet communication ports RJ45 Ethernet
IPD Pin Description Signal
Chassis ground
L3
Three-phase input power
L3
L2 L2
L1 L1
RC Pin Description Signal
1
Shunt connections
SH
2DC+
CED Pin Description Signal
EN–
Contactor-enable connections
CONT EN–
EN+ CONT EN+
L3 L2 L1
1
2
EN–
EN+

10 Rockwell Automation Publication 2198-IN009C-EN-P - March 2019
Kinetix 5700 DC-bus Power Supply
Control Input Power (CP) Connector Pinout
Digital Inputs (IOD) Connector Pinout
Ethernet Communication PORT1 and PORT2 Pinout
ATTENTION: Wiring the contactor-enable relay is required. To avoid personal injury or damage to
the Kinetix 5700 drive system, wire the contactor-enable relay into your control string so that:
• three-phase power is removed and the DC-bus power supply is protected under various fault
conditions.
• three-phase power is never applied to the Kinetix 5700 drive system before control power is
applied.
CP Pin Description Signal
1 24V power supply, customer-supplied 24V+
2 24V common 24V-
IOD Pin Description Signal
1 Digital input #1 IN1
2 I/O common for customer-supplied 24V supply. COM
3 Digital input #2 IN2
4 I/O cable shield termination point. SHLD
Port Pin Description Signal
1 Transmit port (+) data terminal + TX
2 Transmit port (-) data terminal - TX
3 Receive port (+) data terminal + RX
4– –
5– –
6 Receive port (-) data terminal - RX
7– –
8– –
2
1
Pin 1
1
8
Standard RJ45