Roger BIONIK Series Product manual

16
EN
16
1 GENERAL SAFETY PRECAUTIONS
Failure to respect the informaon given in this manual may cause personal injury or damage to
the device.
This installaon manual is intended for qualied personnel only.
ROGER TECHNOLOGY cannot be held responsible for any damage or injury due to improper use or any use other the intended usage indicated in this
manual.
Installaon, electrical connecons and adjustments must be performed by qualied personnel, in accordance with best pracces and in compliance
with applicable regulaons.
Read the instrucons carefully before installing the product. Bad installaon could be dangerous.
Before installing the product, make sure it is in perfect condion: if in doubt, do not use the equipment and contact qualied personnel only.
Do not install the product in explosive areas and atmospheres: the presence of inammable gas or fumes represents a serious safety hazard.
Before installing the motorisaon device, make all the necessary structural modicaons to create safety clearance and to guard or isolate all the
crushing, shearing, trapping and general hazardous areas.
Make sure the exisng structure is up to standard in terms of strength and stability.
ROGER TECHNOLOGY is not responsible for failure to observe Good Working Methods when building the frames to be motorised, or for any
deformaon during use.
The safety devices (photocells, safety edges, emergency stops, etc.) must be installed taking into account: applicable laws and direcves, Good
Working Methods, installaon premises, system operang logic and the forces developed by the motorised door or gate.
The safety devices must protect against crushing, cung, trapping and general danger areas of the motorised door or gate.
The European standards EN 12453 and EN 12445 dene the minimum safety requirements for the operaon of automac doors and gates. In
parcular, these standards require the use of force liming and safety devices (sensing ground plates, photocell barriers, operator detecon funcon
etc.) intended to detect persons or objects in the operang area and prevent collisions in all circumstances.
Where the safety of the installaon is based on an impact force liming system, it is necessary to verify that the characteriscs and performance of
the automaon system are compliant with the requisites of applicable standards and legislaon.
The installer is required to measure impact forces and programme the control unit with appropriate speed and torque values to ensure that the door
or gate remains within the limits dened by the standards EN 12453 and EN 12445.
ROGER TECHNOLOGY declines all responsibility if component parts not compable with safe and correct operaon are ed.
Display the signs required by law to idenfy hazardous areas.
Each installaon must bear a visible indicaon of the data idenfying the motorised door or gate.
An omnipolar disconnecon switch with a contact opening distance of at least 3mm must be ed on the mains supply.
Make sure that upline from the mains power supply there is a residual current circuit breaker that trips at no more than 0.03A and overcurrent cutout
upstream of the electrical system in accordance with best pracces and in compliance with applicable regulaons.
When requested, connect the automaon to an eecve earthing system that complies with current safety standards.
During installaon, maintenance and repair operaons, cut o the power supply before opening the cover to access the electrical parts.
The electronic parts must be handled using earthed anstac conducve arms.
Only use original spare parts for repairing or replacing products.
The installer must supply all informaon concerning the automac, manual and emergency operaon of the motorised door or gate, and must
provide the user with the operang instrucons.
The packaging materials (plasc, polystyrene, etc.) should not be discarded in the environment or le within reach of children, as they are a potenal
source of danger.
Dispose of and recycle the packing components in accordance with the standards in force.
These instrucon must be kept and forwarded to all possible future user of the system.
2 DECLARATION OF CONFORMITY
I the undersigned, as acng legal representave of the manufacturer:
Roger Technology - Via Bocelli 8, 31021 Bonisiolo di Mogliano V.to (TV)
hereby DECLARE that the appliance described hereaer:
Descripon: Automac barrier
Model: BIONIK serie
Is conformant with the legal requisites of the following direcves:
• Direcve 2006/42/EC (Machinery Direcve) and subsequent amendments;
• Direcve 2014/35/EU (Low Voltage Direcve) and subsequent amendments;
• Direcve 2011/65/EC (RoHS Direcve) and subsequent amendments;
• Direcve 89/106/CEE CPD Direcve) and subsequent amendments;
and that all the standards and/or technical requirements indicated as follows have been applied:
EN 61000-6-3
EN 61000-6-2
EN 13241-1
Last two gures of year in which marking was applied | 17.
Place: Mogliano V.to Date: 21-04-2017 Signature
3 INTENDED USE
The BIONIK automated barrier is specically conceived for installaons in private or public car parks, in residenal, commercial or industrial areas or
in high trac zones.
This product may only be used for its expressly intended purpose. Any other usage is prohibited.
ROGER TECHNOLOGY cannot be held directly or indirectly responsible for any damage resulng from incorrect, inappropriate or unreasonable usage
of this product.

17
EN
17
4 LIMITATIONS USE
BIONIK barriers are suitable for VERY HEAVY DUTY operaon and may be used with booms up to 4 metres in length.
5 DESCRIPTION OF THE PRODUCT
BI/004 36V DC BIONIK BRUSHLESS barrier for 3 or 4 metre booms, with control unit and on-board nave encoder, complete with a fastening base with
e rods and screws and boom fastening anges.
BI/004/115 36V DC BIONIK BRUSHLESS barrier for 3 or 4 metre booms, with control unit and on-board nave encoder, complete with a fastening base with
e rods and screws and boom fastening anges. For 115 V line power supplies.
6 DIMENSIONS
7 PACKAGE CONTENT
ACCESSORIES -
BOLTS AND SCREWS
ASSEMBLED BOOM
SUPPORT
HEAD COMPLETE
WITH DIFFUSER AND
BI/BLED FLASHING
LAMP UNIT
COMPLETE BIONIK BARRIER
CABINET WITH INTEGRATED
CONTROL UNIT
All measurements are expressed in mm unless otherwise indicated.
310287
3000 / 4000
97 50
210 280
1203
890

18
EN
18
8 TECHNICAL CHARACTERISTICS
BI/004 BI/004/115
POWER SUPPLY 230 Vac - 50 Hz ±10% 115 Vac - 60 Hz ±10%
MOTOR POWER SUPPLY FROM 0 TO 36 Vdc FROM 0 TO 36 Vdc
POWER CONSUMPTION FROM 0 TO 15 A FROM 0 TO 15 A
POWER MOTOR 220 W 220 W
TORQUE FROM 0 TO 200 Nm FROM 0 TO 200 Nm
OPEN / CLOSE TIME 90 ° FROM 3 TO 6 sec FROM 3 TO 6 sec
CONTROL SYSTEM ABSOLUTE ENCODER DIGITAL ABSOLUTE ENCODER DIGITAL
USE FREQUENCY CONTINUOUS CONTINUOUS
OPERATING CYCLES PER DAY
(OPENING/CLOSING
- 24 HOURS NO STOP)
2500 2500
GRADE OF PROTECTION IP54 IP54
OPERATING TEMPERATURE -20°C +55°C -20°C +55°C
CONTROL UNIT (INTEGRATED) 36 Vdc AG/CTRL AG/CTRL
ACCESSORIES POWER SUPPLY 24 Vdc 24 Vdc
BOOM UP TO 4 METRES UP TO 4 METRES
EMERGENCY BATTERY OPTIONAL OPTIONAL
RELEASE SYSTEM KEY WITH A STANDARD CYLINDER KEY WITH A STANDARD CYLINDER
9 TYPICAL INSTALLATION
1Automac Barrier BIONIK serie
2Integrated control unit
3Flashing lights
4External Photocell
5Boom with shockproof rubber
6Strip led
7Reecve scker
8Internal Photocell
9Fixed end rest for boom complete with a shock-resistant rubber
mechanical stop
10 Release system
11 Key or keypad release switch
11 4986
75432110

19
EN
19
Code Descripon
1BI/004 Barrier unit cabinet, in carbon steel with an-corrosion
treatment and painted.
BI/004/115
2Key release with a standard lock
RL670 Key release with DIN cylinder (OPTIONAL)
3Boom support arm rear cover
4
BI/BA3/01 Ellipcal boom up to 3 m, in white painted aluminium
with slot cover proles and shock-resistant rubber.
BI/BA4/01 Ellipcal boom up to 4 m, in white painted aluminium
with slot cover proles and shock-resistant rubber.
5Boom support arm in die-cast aluminium.
6Boom support arm front cover.
7
Head in die-cast aluminium with an-corrosion tre-
atment and painted, complete with diuser in transpa-
rent polycarbonate and BI/BLED led lights.
8AG/CTRL Controller unit
9Gate open/close mechanical stop
10 Steel spring fastening linkage lever
11 Gear motor complete with brushless motor and abso-
lute encoder
12 Corrosion-proof, painted steel inspecon hatch.
13 KT240 Galvanised base plate for barrier fastening.
14 BI/ALED4C 4 m LED strip.
15 AG/SP61/01 Blue Ø61 spring (for booms and accessories, see chap. 12).
16 AG/SP72/01 Red Ø72 spring (for booms and accessories, see chap. 12)
10 REFERENCES AND ACCESSORIES
Code Descripon
17 KT231 Fixed end rest fastening plate.
18 AG/BAFS/01 Fixed end rest, non-adjustable, with rubber buer.
19 AG/BAFS/03 Fixed end rest with rubber, non-adjustable, with holes
for a latch chain and rubber buer.
20 AG/BAFS/02 Fixed end rest with rubber, adjustable, telescopic with
rubber buer.
21 AG/BAFS/04 Fixed end rest with rubber, adjustable, telescopic with
holes for a latch chain and rubber buer.
22 AG/BAFS/05 Fixed end rest with rubber, adjustable, telescopic with
rubber buer and integrated magnet.
23 AG/BAMS/01 Hinged end rest for booms.
24 AG/BAMS/01/EXT Extension for hinged end rest
25 AG/BARK/02 Drop skirt in painted aluminium. L = 2 m.
26 BI/BAJ/02 Joint with 90° pivot point with lower e-rod
27 BI/BAJ/03 Joint with 90° pivot point with upper e-rod
28 BI/BAT/KIT Emergency baery kit complete with baery charger
and wiring (oponal).
29 BI/BCHP Baery charge board complete with wiring (oponal)
30 KT239 DIN bar
31 AG/BASB40 Package of 40 refracve adhesive strips for the boom.
32 RS/GR1/100 Lithium grease (EP LITIO).
9
7
8
9
10
1
4
3
2
5
6
14
4
11
12
13
15 16 18 19 20 2221
24
25
28
29 30 31
32
26 27
17
23

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20
2
3
11 INSTALLATION
11.1 Preliminary checks
• Check that the material received is in good condion and suitable for
the applicaon.
• Check that the operang limits of the product are not exceeded.
• Check that the site chosen for installaon meets the overall space
requirements of the product and that there are no obstacles hindering
open or close manoeuvres.
• Check the concrete base for the barrier installaon. The base must be
cast in accordance with proper working pracces, perfectly level and
clean.
11.2 Installing base plate
The illustraons herein are indicave only. The space necessary for
fastening the automaon system and the accessories may vary depending
on the overall dimensions of the installaon. The installer is responsible for
determining the most suitable soluon.
• Excavate a foundaon pit measuring 1m x 1m x 0.4 m and ll with
concrete reinforced with steel mesh.
• Fasten the 4 anchor es to the plate (g. 1). N.B.: the boom nut must
be ghtened to the end of the thread on the screw so that the length Z
is at least 40 mm.
• Sink the base plate with the anchors in the centre of the foundaon pit,
so that the surface is ush with the concrete and perfectly level. The
corrugated cable conduits must protrude by a few cenmetres from the
centre of the plate.
PAY ATTENTION to the installaon direcon of the plate. See the
detailed view in g. 2. The inspecon side must be accessible from
inside the home / shop / business.
• Installaon on exisng surfaces. Place the base plate on the surface
and trace the posions of the fastener points. Drill the surface and t 4
expansion anchor bolts (purchased separately).
11.3 Installing the barrier
N.B.: the barrier is congured by default for installaon on the right hand
side (viewed from the inspecon hatch).
• Undo and remove the washers and nuts from the anchors on the base
plate (g. 3).
• Open the inspecon hatch, turning the key clockwise 90° (g. 4) and
remove it.
• Place the cabinet on the plate. The anchors on the base plate must t
through the four slots.
• Fit the washers and nuts removed previously. Move the cabinet as
necessary in the slots to adjust the posion of the barrier correctly.
• Tighten the nuts securely (g. 6).
280
210
216
125
1
280
210
Z=>40 mm
KT240
97
210
280
59 10051
116125
4xØ12,5
216
73
68
54 40
Lato sportello di ispezione
Inspection hatch side
53
118
≥160

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21
INSTALLAZIONE
A SINISTRA
INSTALLAZIONE
A DESTRA
4 6
7
5
11.4 Selecng direcon of aperture
BIONIK barriers are congured by default for installaon on the right hand side (seen from the
inspecon hatch side).
For le hand installaons:
• Unlock the barrier (see chapter 21).
• Turn the linkage lever as shown in gure.
• Move the mechanical stop.
• Lock the barrier (see chapter 21).
LEFT RIGHT
LEFT-HAND SIDE
INSTALLATION RIGHT-HAND SIDE INSTALLATION
90°

22
EN
22
8
11.5 Support and boom installaon
1. Unlock the barrier (see chapter 21).
2. Based on the opening direcon of the barrier (g. 7), turn the linkage lever unl reaching the stop on the mechanical limit switch (g. 7), in the
posion in which it is possible to install the boom horizontally.
3. Lock the barrier.
4. Open the boom support cover [A] by unscrewing the self-tapping screws TCC 4.2x19 [B] .
5. Loosen the screws [E1] and insert the boom support [C] on the drive sha [D] making sure that there is a maximum distance of 1 mm between
the support and the barrier cabinet, as shown in the detailed view.
6. Fasten the support with the TCEI M8x35 screws [E1], [E2] and [E3] ghtening them securely.
7. Fasten the rear cover with the provided self-tapping screws [F] TCC 4.2x19.
8. Unscrew the screws [G] TCC 4.2x13 and remove the cap [H].
9. Unscrew the screws [I] TCC 2.9x19. Remove the support [L], shock-resistant rubber [M] and the prole [N] at least 200 mm.
10. Insert the boom [O] in the support [C] and fasten it with the provided screws TCEI M8x20 [P] (complete with washers).
11. Reposion the prole [N], the shock-resistant rubber [M] and the plasc support [L] and fasten them with the screws [I] TCC 2.9x19.
12. Fasten the cap [H] with the screws [G] TCC 4.2x13.
13. Fasten the plasc support cover [A] with the self-tapping screws TCC 4.2x19 [B].
A
C
E2
E1
B
G
H
M
200
L
D
C
F
I
P
P
E3
E3
E3
N
O
1 mm
C
C

23
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23
9
10
12 INSTALLING AND ADJUSTING THE SPRING
• Select the desired opening direcon as indicated in paragraph 11.4.
• Unlock the barrier (see chapter 21) and move the boom into the completely open vercal posion.
• Select the most suitable spring (see tables in paragraph 12.1).
• The springs are colour coded for idencaon. The coloured part of the spring must always be at the top.:
– blue - Ø61 springs (AG/SP61/01);
– red - Ø72 springs (AG/SP72/01).
• Unscrew the upper screw TE M14x60 of the spring (viewed from the top coloured side).
• Unscrew the screw TE M14x45 from the linkage lever and fasten the spring with the same screw (g. 9):
• - For barriers with le-side opening, use the SX1 or SX2 holes.
• - For barriers with right-side opening, use the DX2 or DX3 holes.
• Fasten the springs to the xed structure (g. 9), on the steel cross bar of the barrier, using the screws TE M14x60 included in the package.
• Lubricate the pivot points with lithium based grease (EP LITIO) (g. 10). Available upon request, arcle RS/GR1/100: 100 g can of lithium grease.
• To adjust the spring tension, loosen the nuts [A] as indicated in g. 10-11. Then turn the spring [B] clockwise to reduce the tension or anclockwise
to increase tension (g. 11).
• Li the boom manually to an angle of 45° and let go. If the boom rises, reduce the spring tension. If the boom drops, increase the spring tension.
• Once the spring tension is correct, ghten the nuts securely [A].
11
BB
A
A
TE M14x60
SX
LT
TE M14x45
DX
RT
1
2
123
TE M14x60
G
r
a
s
s
o
G
r
e
a
s
e

24
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24
12.1 Spring selecon
BI/BA3/01
(with boom up to 3 m) BI/BA4/01 (with boom up to 4 m)
AG/SP61/01
Blu/Blue
2 m
AG/SP72/01
Rosso/Red
2 m
2 m 2 m
2 m1m
2 m 2 m
2 m1m
The adjustable xed end rest with
integrated magnet AG/BAFS/05
must be used.
The adjustable xed end rest with
integrated magnet AG/BAFS/05
must be used.
The adjustable xed end rest with
integrated magnet AG/BAFS/05
must be used.
Conguraon only possible if the
drop skirt is installed as close as
possible to the cabinet.
The xed end rest must be used.
The booms are understood as complete with shock-resistant rubber and LED strips.

25
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25
14 CONNECTING PHOTOCELLS
F4ES type photocells may be installed on both sides of the barrier at two dierent heights: (50 cm or 100 cm).
1. Disconnect the mains power (if applicable).
2. Switch the control unit switch to the OFF posion (g. 15).
3. Open the photocells, rest the base on the cabinet and use it as a drilling template.
4. Drill the barrier cabinet as shown in gure 13 and fasten the base of the photocells.
5. Route the connector cables upwards, taking care not to interfere with the movements of the automaon system and through the cable conduit
indicated in gure 14.
6. Connect the photocells to the terminals COM-FT1/FT2 as indicated in the control unit installaon manual.
7. Refer to the control unit manual for the photocell sengs.
8. Set the switch to the ON posion.
9. Reconnect to mains power.
13
14
13 ADJUSTING THE MECHANICAL STOP
The gure shows the mechanical stop on a barrier installed on the le
hand side. For barriers installed on the right, perform the mirror images of
the procedures illustrated.
• Unlock the barrier (see chapter 21).
• Set the completely open and completely closed posions by adjusng
the relave mechanical stops.
• Lock the barrier (see chapter 21).
12
APERTA
OPEN
CHIUSA
CLOSE
RX
RX
TX
TX
4xØ3,25
990
490
Ø15

26
EN
26
15 ELECTRICAL CONNECTIONS
All electrical connecons must be made with the unit
disconnected from mains power and, if applicable,
baery power.
See controller manual for instrucons on making
connecons and programming.
Before connecng to electrical power, ensure that the
mains power specicaons on the idencaon plate
match the mains power supply used.
A switch or an omnipolar cut-o switch with a contact
opening of at least 3 mm must be installed on the mains
power line.
Ensure that an adequate residual current circuit breaker
and a suitable overcurrent cut-out are installed ahead of
the electrical installaon.
Use a 3x2.5 mm2 double insulated cable for the mains
power line.
Feed the cable on the le hand side of the barrier
through the rubber cable grommet on the le hand side
of the controller casing and connect it to the terminals
L (brown), N (blue) and (yellow/green) inside the
automaon unit.
Fasten the power cable with the cable grips included.
At least 50 mm of the connector cable conduit must
protrude from the holes in the base plate and into the
automaon unit.
16 INSTALLING THE BATTERY KIT (OPTIONAL)
1. Disconnect the mains power.
2. Unscrew the screws and remove the head [A] (if applicable).
3. Li the cable grommet [B] and disconnect the connector [C].
4. Open the transparent control unit cover [D].
5. Switch the control unit switch to the OFF posion [E].
6. Li the control unit and insert the baeries in their housing [F].
7. Connect the red, black and blue wires to the baeries (see detailed view)
8. Connect the baeries to the +BATTERY terminal (red wire) and -BATTERY terminal (black wire).
9. Insert the baery charge board BI/BCHP in the plug-in connector [G].
10. Reposion the control unit.
11. Switch the control unit switch to the ON posion [E].
12. Reposion the transparent control unit cover [D].
13. Reconnect the connector [C] and close the cable grommet [B].
14. Close the head [A] and ghten the front screws.
15. Reconnect the mains power.
16
A
E
GG
F
B
C
D
OFF
BLACK
RED
BATTERY (+)
BATTERY C
SEC2
BATTERY (-)
12345
ROSSO/RED (+)
NERO/BLACK (-)
BLU/BLUE
L
N

27
EN
27
17 INSTALLING THE BI/BLED LED FLASHING LIGHT
1. The BI/BLED ashing lamp unit is factory supplied already pre-installed in the head [A], packaged separately inside the BIONIK package.
2. Insert the connector [B] in the LIGHT terminal of the control unit.
3. Refer to the control unit manual for the ashing lamp unit sengs.
4. Fasten the cable grommet [C], making sure it is posioned correctly.
5. Posion the head [A] on the barrier.
6. Tighten the fastening screws.
In case of replacement:
1. Disconnect the mains and baery power supplies (if applicable).
2. Unscrew the screws that fasten the head [A] to the barrier.
3. Li the cable grommet [C].
4. Disconnect the connector [B].
5. Remove and overturn the head [A].
6. Remove the BI/BLED ashing lamp unit [D] from the diuser.
7. Insert the new LED circuit in the diuser, paying aenon to the installaon direcon (g. 18).
8. Insert the connector [B] in the LIGHT terminal of the control unit.
9. Refer to the control unit manual for the ashing lamp unit sengs.
10. Fasten the cable grommet [C], making sure it is posioned correctly.
11. Reposion the head [A] on the barrier.
12. Tighten the fastening screws.
13. Reconnect the mains and baery power supplies (if applicable).
17
18
B
C
A
B
A
LED LIGHT
A
D
D

28
EN
28
che possano danneggiare il cavo di alimentazione.
18 MAINTENANCE
N.B.: Only use original spare parts when repairing or replacing products.
The installer must provide the user with complete instrucon for using
the motorised door or gate in automac, manual and emergency modes,
and must hand the operang instrucons to the user of the installaon
upon compleon.
The installer must compile the maintenance log book, in which all
scheduled and unscheduled maintenance operaons performed must
be indicated.
• The installaon must be subject to regular maintenance. We
recommend servicing at least once every 6 months.
• Disconnect from mains electricity and from baery power (if
applicable) to avoid the risk of accident or injury.
• Check the ghtness of all the fastener screws and nuts.
• Clean the photocell lenses with a cloth moistened slightly with water.
Do not use solvents or other chemical products, as these may damage
the electronic components.
• Clean and lubricate the pivot points with lithium based grease (EP
LITIO).
• Check the electrical connecons.
• Check that the manual lock release system works.
• Check that the boom is balanced correctly as indicated in chapter 12.
• Check that there are now plants within the radius of acon of the boom
which could interfere with the photocells or with the movements of
the boom itself.
Reconnect to mains power.
• Check that the safety devices and all the control funcons work
correctly.
• Check that the obstacle detecon funcon works correctly.
• Check that there is no risk of the boom accidentally liing persons or
objects.
• Check that the force liming funcon prevent potenally dangerous
situaons in compliance with the standard EN 12445.
19 DISPOSAL
This product may only be uninstalled by qualied technical
personnel, following suitable procedures for removing the
product correctly and safely.
This product consists of numerous dierent materials.
Some of these materials may be recycled, while others must
be disposed of correctly at the specic recycling or waste
management facilies indicated by local legislaon applicable for this
category of product.
Do not dispose of this product as domesc refuse.
Observe local legislaon for dierenated refuse collecon, or hand the
product over to the vendor when purchasing an equivalent new product.
Local legislaon may envisage severe nes for the incorrect disposal of this
product.
Warning! some parts of this product may contain substances that are
harmful to the environment or dangerous and which may cause damage
to the environment or health risks if disposed of incorrectly.
20 ADDITIONAL INFORMATION AND CONTACT
ROGER TECHNOLOGY is the exclusive proprietor holder of all rights
regarding this publicaon.
ROGER TECHNOLOGY reserves the right to implement any modicaons
without prior nocaon. Copying, scanning or any alteraons to this
document are prohibited without express prior authorised from by
ROGER TECHNOLOGY.
ROGER TECHNOLOGY CUSTOMER SERVICE:
business hours: Monday to Friday
08:00 to 12:00 - 13:30 to 17:30
Telephone no: [phone]
E-mail: [e-mail]
Skype: service_rogertechnology
FIG. 1
21 RELEASE AND LOCK PROCEDURE
Unlock the barrier in the event of a power outage or before performing scheduled maintenance or repairs. The unlock procedure must be performed
with the boom in the closed posion.
Ensure that there are no persons, objects or animals within the operang radius of the barrier when unlocking.
RELEASE AND MANUAL OPERATION
Open the lock cover as indicated in step 1.
Insert the key included into the lock and turn clockwise by 90°, as indicated in step 2.
Open the release cover completely (3).
Move the boom manually.
RESTORING AUTOMATIC OPERATION
To relock the barrier, close the release cover by turning the key 90° clockwise, paying aenon to your ngers.
With the door closed, turn the key 90° anclockwise.
Remove the key and close the lock cover.
FIG. 2
90°
1
23