Rollplay 24V Turnado User manual

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24V Turnado (W401)
Service Guide
MMXVI © Copyright ROLLPLAY.com

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Service Guide
Contents
I)Battery troubleshooting ………………….............................................3
II)Wiring troubleshooting ……………………………..…………….......…………. 6
III) Check Chain Connection ……………………………………………..….…. 7
IV) Motor Control Board Replacement …..………………………………… 8
V) Rear Caster Wheel Replacement ……………………………………..….. 10
VI) Front Wheel Replacement …………………………………………………. 12
VII) Warning Stickers …………………………………………..…….………… 14
VIII) Schematic diagram ……………..…………….…..….………..…………. 17
IX) Exploded View ……………………..…....…....….……….……..……..…18
CAUTION :
Disconnect the battery before proceeding

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Service Guide
I) Battery Troubleshooting
Operation: Use the equipped hexagonal key to unlock the seat first, then use a Phillips
screwdriver to open the battery compartment.Unplug the battery connector,
then use a volt-meter to check the condition of the battery.
Step (1)
Release these four bolts
Unlock position
Step (2)
Unscrew these four screws

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Service Guide
I) Check Battery
Step (3)
Unplug the battery connector (bigger white plug)
Step (4)

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Service Guide
I) Check Battery
Step
(5)
Reading Judgment: 25.5 V ~ 26.4 V –Good condition
22.5 V ~ 24.0 V –Recharge battery
21.5 V –Recharge battery. If after the stipulated
recharging time, voltage has not increased,
then the battery needs to be replaced.
Below 19.2 V –Battery needs to be replaced.

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Service Guide
II) Wiring Troubleshooting
Operation: There are three sets of connectorsinside the battery compartment. Follow
above Point (I) to remove the seat and battery cover, and then check the
connections.
Reverse above procedures to re-assemble the vehicle
after checking.

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Service Guide
III) Check Chain Connection
Operation: Tip over the vehicle, then follow below steps to access the chain and
check the condition.
Step (1)
Unscrew to remove the bottom cover
Step (2)
Check to see if the chain is properly engaged
Reverse above procedures to re-assemble the vehicle

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Service Guide
IV)MCB (Motor Control Board) Replacement
Operation: Follow Step (I) to remove and battery cover, and then unplug all three
connectors to remove the MCB completely.
Step (1)
Step (2)

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Service Guide
IV)MCB (Motor Control Board) Replacement
Step (3)
Unscrew that screw
(needsonly one screw)
Step (4)
Replace the whole MCB with a new/good one
Re verse above procedures to re-assemble the vehicle

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Service Guide
V)Rear Caster Wheel Replacement
Operation: Tip over the vehicle to take apart the Rear Caster Wheel for replacing.
Step (1)
You will need a wrench and a hex key to remove
the caster wheels
Step (2)
Wrench
(13mm A/F)
6mm
Hexagonal key

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Service Guide
V)Rear Caster Wheel Replacement
Step (3)
Unscrew the bolt and nut to remove the caster wheel
Step (4)
The replacement set includes one rolling wheel and two axle caps

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Service Guide
VI)Front Wheel Replacement
Operation: Follow below steps to take apart the Front Wheel.
Step (1)
There are five hexagon head screws to
unfasten in order to remove the front wheel
Step (2)
Use the included hexagonal key to unscrew
the five bolts from inner side

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Service Guide
VI)Front Wheel Replacement
Step (3)
Remove and replace a new front wheel from the front axle
Step (4)
Keep the bolts and nuts (5 sets) when replacing front wheel
Reverse above procedures to re-assemble the vehicle

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Service Guide
VII)Warning Stickers
Operation: Check and replace the damaged warning stickers after repairing.
(1) Below the main power switch

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Service Guide
VII)Warning Stickers
(2) Underneath the seat

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Service Guide
VII)Warning Stickers
(3) At battery harness

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Service Guide
VIII)Wiring Schematic

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Service Guide
IX)Exploded View