RollSeal SC-325-V01-0 User manual

Manual No. 4801-5156 Rev 1-15 Owners Manual RollSeal SC-325 & SC-650
RollSeal SC-325 & SC-650 Controllers
Owners Manual
RollSeal
1751 Co Rd 68
PO Box 140
Bremen, AL 35033

Manual No. 4801-5156 Rev 4-08 Table of Contents RollSeal SC-325 & SC-650
Table of Contents
Section Title Page
1. Warnings (Avertissements) ............................................................................................................................3
2. Limited Warranty ...........................................................................................................................................7
3. Ratings and Specifications..............................................................................................................................8
4. Introduction ....................................................................................................................................................8
4.1 How the Smart Controllers Communicate with the RollSeal Automatic Doors.....................................9
5. Smart Controller User Interface......................................................................................................................9
5.1 The Power Switch...................................................................................................................................9
5.2 The Display Indicator ...........................................................................................................................10
5.3 Interpreting the Display Indicator.........................................................................................................10
5.4 Safety Beam..........................................................................................................................................12
5.5 Leading Edge Switch Option................................................................................................................12
5.6 Home and Safety Limit Switches .........................................................................................................12
6. SC-325 and SC-650 Initial Setup .................................................................................................................12
6.1 Program Mode ......................................................................................................................................12
6.2 Acceleration and Deceleration Range...................................................................................................15
6.3 Switch Settings .....................................................................................................................................16
6.4 Door Setup............................................................................................................................................16
7. Jog Mode ......................................................................................................................................................17
8. Door Activation Methods .............................................................................................................................17
8.1 Directional Switch Input.......................................................................................................................18
8.2 Manual (Single) Switch Input...............................................................................................................18
8.3 Timed Switch Input ..............................................................................................................................18
9. Troubleshooting Controller and/or Door......................................................................................................19
9.1 P12 – Input Status Indicators................................................................................................................19
9.2 Error Codes and Recommended Action ...............................................................................................20
10. Controller Installation and Setup..............................................................................................................21
10.1 Tools Required .....................................................................................................................................21
10.2 Installation Instructions ........................................................................................................................21
10.3 Typical Smart Controller Installation ...................................................................................................22
11. Accessories ...............................................................................................................................................23
11.1 Power BackUp for SC-325 Controller (Ordered Separately) ...............................................................23
11.2 Remote Transmitter and Receiver (Ordered Separately)......................................................................23
11.3 2-Button Close/Open Switch Module (Ordered Separately) ................................................................24
11.4 Ceiling/Wall Mount Pull Switch Assembly (Ordered Separately) .......................................................24
12. Wiring Diagrams, Schematics, etc............................................................................................................25
12.1 Smart Controller SC-325 V1 Layout....................................................................................................25
12.2 Smart Controller SC-325 V1 Connection Diagram (Internal Wiring)..................................................26
12.3 Smart Controller SC-325 V2, SC-650 V1 & V2 Layout......................................................................27
12.4 Smart Controller SC-325 V2, SC-650 V1 & V2 Connection Diagram (Internal Wiring)....................28
12.5 Connecting AC Power to the Smart Controller ....................................................................................29
12.6 RS-500/600 Motor Brake Rectifier Wiring Diagram ...........................................................................30
12.7 Connecting Power BackUp to the SC-325 Controller ..........................................................................31
12.8 Connecting to the Automatic Doors .....................................................................................................32
12.9 Interlocking Two Automatic Doors......................................................................................................33
12.10 Connecting the Operator Switches to the Smart Controller..............................................................34
12.11 Connecting Switches and Remote Receiver to the Smart Controller ...............................................35
12.12 Connecting Switches to the SC-325 Wiring Option “-W01” ...........................................................36
12.13 Connecting Moving Door Warning Light to the Smart Controller...................................................37
12.14 RollSeal Automatic Door Wiring Diagram ......................................................................................38
12.15 RollSeal Smart Controller Wiring Diagram .....................................................................................39
13. Replacement and Optional Parts...............................................................................................................40

Manual No. 4801-5156 Rev 4-08 RollSeal SC-325 & SC-650 Page 3 of 44
1. Warnings (Avertissements)
WARNING!
Disconnect All Power Sources Before Installing this Equipment. Failure to
Disconnect Power Source Can Result in Property Damage, Serious Injury or
Death!
WARNING!
The installer is responsible for complying with all relevant regulations, such as
national wiring regulations and accident prevention regulations. Particular
attention must be given to the cross-sectional areas of conductors, the selection
of fuses or other protection, and protective earth/ground connections!
WARNING!
The voltages in the power cables and certain parts of the drive can result in
death. Whenever the drive has been used it must be isolated and disconnected
for 5 minutes before any work commences.
WARNING!
Drives are intended as components for incorporation into electrical control
systems or machines. It is the responsibility of the installer to ensure that the
drive is installed safely and in accordance with any regulations which apply to the
end product at the place of use, for example regarding safety or electromagnetic
compatibility. To ensure mechanical safety, additional safety devices such as
electro-mechanical interlocks may be required!
DANGER!
Only qualified electrical personnel familiar with the construction and operation of
this equipment and the hazards involved should install, adjust, and/or service this
equipment. Read and understand this manual in its entirety before proceeding.
Failure to observe this precaution could result in severe bodily injury or loss of
life.
!
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Manual No. 4801-5156 Rev 4-08 RollSeal SC-325 & SC-650 Page 4 of 44
IMPORTANT INSTALLATION INSTRUCTIONS
WARNING!
To reduce the risk of severe injury or death:
1. READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS.
2. Do not connect the door operator to the source of power until instructed to
do so.
3. Locate the control station: (a) within sight of the door, (b) at a minimum
height of 5 feet so small children cannot reach it, and (c) away from all
moving parts of the door.
4. For products having a manual release, instruct the end user on the
operation of the manual release.
IMPORTANT SAFETY INSTRUCTIONS
WARNING!
To reduce the risk of severe injury or death:
1. READ AND FOLLOW ALL INSTRUCTIONS!
2. Never let children operate or play with door controls. Keep the remote
control (where provided) away from children.
3. Personnel should keep away a door in motion and keep the moving door
in sight until it is completely closed or opened. NO ONE SHOULD
CROSS THE PATH OF A MOVING DOOR.
4. Test the door’s safety features at least once a month. After adjusting
either the speed or the limit of travel, retest the door operator’s safety
features. Failure to adjust the operator properly may cause severe injury
or death.
5. For products having a manual release, if possible, use the manual release
only when the door is closed. Use caution when using this release when
the door is open.
6. KEEP DOORS PROPERLY OPERATING AND BALANCED. See Door
Manufacturer’s Owner’s Manual. An improperly operating or balanced
door can cause severe injury or death. Have trained door systems
technician make repairs to cables, spring assemblies, and other hardware.
7. SAVE THESE INSTRUCTIONS.
!
!

Manual No. 4801-5156 Rev 4-08 RollSeal SC-325 & SC-650 Page 5 of 44
French Translated Warnings
AVERTISSEMENT!
Disjoindre fournissent de l'énergie tout les sources avant qu'installer cet équipement.
Manque à disjoindre la source de pouvoir peut résulter dans dommage de propriété,
blessure sérieuse ou mort !
AVERTISSEMENT!
L'installer est responsable pour conformer avec tout règlement pertinent, telles que
règlement et règlement de prévention d'accident de montage sur fil de fer nationaux.
L'attention particulière doit être donnée pour les aires sectionnelles transversales de
conducteurs, le choix d'elles fusées ou autre protection, et terre / prises de terre protecteur
!
AVERTISSEMENT!
Les tensions dans le pouvoir câblent et certains parties de la promenade en voiture
peuvent résulter dans la mort. Toutes les fois la promenade en voiture a été utilisée il
doit être isolé et détaché pendant 5 minutes avant que tout travail commence.
AVERTISSEMENT!
Les promenades en voiture sont projetées comme composants pour l'incorporation dans
les systèmes ou machines d'autorité électriques. Il est la responsabilité de l'installer pour
assurer que la promenade en voiture est installé sans risque et selon tout règlement qui
appliquer pour le produit fini au lieu d'utilisation, par exemple concernant sécurité ou la
compatibilité électromagnétique. Pour assurer que sécurité mécanique, les dispositif de
sécurité supplémentaires telle que de |electro| mécanique enclenche pouvoir être exigé!
DANGER!
Seulement familier électrique de personnel qualifié avec la construction et opération de
cet équipement et les hasards ont enveloppé devoir installer, arranger, et/ou - la révision
cet équipement. Lu et comprendre ce manuel en entier avant que procéder. Manque à
observer cette précaution peut résulter dans dommage corporel sévère ou perte de vie.
!
!
!
!
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Manual No. 4801-5156 Rev 4-08 RollSeal SC-325 & SC-650 Page 6 of 44
LES INSTRUCTIONS D'INSTALLATION
IMPORTANTES
AVERTISSEMENT!
À réduire le risque de blessure sévère ou mort:
1. LU ET SUIVENT TOUTES INSTRUCTIONS D'INSTALLATION.
2. Ne liez pas l'opérateur de porte per la source de pouvoir jusqu'à instruit faire
ainsi.
3. Localisez la station de commande: (a) en vue de la porte, (b) à un minimum la
hauteur de 5 pieds ainsi petit enfants ne peuvent pas l'atteindre, et (c) loin de
tous parties en mouvement de la porte.
4. Pour produits ayant un délivrance manuelle, instruire l'utilisateur final sur
l'opération de la délivrance manuelle.
RÈGLEMENTS DE SÉCURITÉ IMPORTANTS
AVERTISSEMENT!
À réduire le risque de blessure sévère ou mort:
1. LU ET SUIVENT TOUTES INSTRUCTIONS!
2. Jamais laisser fonctionner enfants ou mouvoir vivement avec les autorités de porte.
Gardez la télécommande (où a fourni) loin des enfants.
3. Le personnel devrait garder loin une porte dans mouvement et subsistance la porte
en mouvement dans vue jusqu'à est complètement fermé ou avoir ouvert. CES
AUCUNS DOIVENT CROISER LE CHEMIN D'UNE PORTE EN MOUVEMENT.
4. Éprouvez les traits de sécurité de la porte au moins une fois par mois. Après
qu'arrangeant la vitesse ou la fin de course, retest les traits de sécurité de
l'opérateur de porte. Manque à arranger l'opérateur correctement peut causer
blessure sévère ou mort.
5. Pour produits ai manuel la délivrance, si possible, utiliser la délivrance manuelle
seulement quand la porte est fermée. Précaution d'utilisation à utiliser cette
délivrance quand la porte est ouverte.
6. GARDER LES PORTES CORRECTEMENT QUI OPÈRE ET ÉQUILIBRÉ. Voir la
porte fabricant propriétaire manuel. Un improprement qui opère ou balancé porte
peut causer blessure sévère ou mort. Formez les technicien de systèmes de porte
faitez les réparations per les câbles, réunions de source, et autre quincaillerie.
7. SAUVEZ CES INSTRUCTIONS.
!
!

Manual No. 4801-5156 Rev 4-08 RollSeal SC-325 & SC-650 Page 7 of 44
2. Limited Warranty
All products are warranted to be free from defects in material and workmanship for a period of
one (1) year or 100,000 cycles, whichever occurs first, from the date of purchase if installed and
used in strict accordance with the installation instructions. Liability is limited to the sale price of
any products proved to be defective or, at manufacturer’s option, to the replacement of such
products upon their return. No products are to be returned to the manufacturer, until there is an
inspection and/or a return-goods authorization (RGA) number is issued.
All complaints should be directed first to the authorized distributor who sold the product. If
satisfaction is not obtained or the name of the distributor is not known, write the manufacturer
that appears below, directed to the attention of Customer Service Manager.
This limited warranty is expressly in lieu of any and all representations and warranties expressed
or implied, including any implied warranty of merchantability or fitness for a particular purpose.
The remedy set forth in this limited warranty shall be the exclusive remedy available to any
person. No person has authority to bind the manufacturer to any representation or warranty other
than this limited warranty. The manufacturer shall not be liable for any consequential damages
resulting from the use of our products or caused by any defect, failure or malfunction of our
products. (Some areas do not allow the exclusion or limitation of incidental or consequential
damages, so the above limitation or exclusion may not apply to you.)
This warranty gives you specific legal rights and you may also have other rights that vary from
area to area.
Warrantor:
RollSeal
PO Box 140
1751 County Road 68
Bremen, AL 35033

Manual No. 4801-5156 Rev 4-08 RollSeal SC-325 & SC-650 Page 8 of 44
3. Ratings and Specifications
Part Number 6607-8055 6607-8056 6607-8058 6607-8100 6607-8101
Model Number SC-325-V01-0 SC-325-V02-0 SC-325-V01-000-W01 SC-650-V01-0 SC-650-V02-0
Power Supply 115 VAC or 230 VAC 50/60 Hz Single Phase
Temperature
Range 32°F - 115°F (0°C – 46°C)
Inputs 10 Amps @ 120 VAC Single Phase
or 6 Amps @ 240 VAC Single Phase 12 Amps @ 120 VAC Single Ph. or 8 Amps @ 240 VAC Single Ph.
Outputs 240 VAC Three Phase ¼ h.p. 240 VAC Three Phase ½ h.p.
Drive Setting Version 01 Version 02 Version 01 Version 01 Version 02
Factory Preset
Voltage Switch
& Jumper
115 VAC 115 VAC 115 VAC 230 VAC 230 VAC
Power Cord N/A N/A N/A N/A N/A
Switch &
Warning Wires
with Conduit
N/A N/A -W01 Switch
Wiring Option N/A N/A
4. Introduction
The RollSeal SC-325 & SC-650 Smart Controllers are intelligent controllers manufactured specifically for
the RollSeal RS-500 and RS-600 Automatic Doors. The Smart Controllers will provide safe opening and
closing of the door by using a number of internal safety devices plus those features provided in the
components of the automatic doors. The Smart Controllers can control the opening and closing speeds of
the door, count the number of door operations, and provide status information for remote monitoring of the
door position. In addition, the Smart Controllers can combine a number of auxiliary devices to improve the
operability of the automatic doors such as:
(1) Remote radio controlled inputs for operating the door.
(2) Infrared sensors to detect the presence of personnel or machinery requiring passage through
the door.
(3) Auxiliary lights or alarms that operate in conjunction with door opening or closing.
The Smart Controllers are very versatile and simple to operate. The controls are easily operated from the
front panel.
SC-650 Controller
Powe
r
Switch
Displa
y
Indicato
r
Main Fuse
SC-325 Controller

Manual No. 4801-5156 Rev 4-08 RollSeal SC-325 & SC-650 Page 9 of 44
WARNING: DO NOT Turn The Power ON Until All Of The Following Items Are Completed:
All Wire And Cable Connections Are Completed.
The Voltage Selection Switch And Jumper Are Set To Match The Required Supply Voltage.
The Motor Brake Rectifier Is Wired Accordingly To Match The Required Supply Voltage.
4.1 How the Smart Controllers Communicate with the RollSeal Automatic
Doors.
Inside the upper right housing of the RollSeal automatic doors is an encoder that sends electrical
pulses to the Smart Controllers when the door is moving and the controller is in the normal
operating mode. (See Section 12.14 for wiring diagram of the encoder). The controllers refer to
the position of the door in units of “Counts”, which is based upon the number of encoded pulses
that the encoder sends to the controller.
A Count of zero is assigned to the full open position where the Home switch operates, and the
highest count is assigned to the full closed position. The maximum number of counts that the
controller will read will depend upon the particular installation. In general, a count is
approximately equal to 1/8 inch of door movement. Several of the parameters of the controller are
displayed in units of Counts, such as the Actual Position, the Open and Closed Limit Positions
and the Acceleration and Deceleration Ranges.
5. Smart Controller User Interface
5.1 The Power Switch
The Power Switch of the Smart Controller is located on the left side of the controller box as
illustrated on the previous page. The switch controls power to the Smart Controllers and to the
automatic doors. The Main Fuse is located on the outside, bottom-left of the enclosure.
Refer to Section 6.3 for Switch Settings information. Refer to Section 12.1 (for V1) or 12.3 (for
V2) and 12.5 for the location of SWX2 on PCB 154 and J1 on the Motor Drive board assembly.
Refer to Section 12.6 for specific RS-500/600 Motor Brake Rectifier wiring diagrams.
NOTE: The term Position Units is used throughout this document and refers to
the position of the door in units of Counts.
SC-325 & SC-650 Controller Dimensions

Manual No. 4801-5156 Rev 4-08 RollSeal SC-325 & SC-650 Page 10 of 44
5.2 The Display Indicator
The Display Indicator
can show four different
types of readings that
can be selected by
pressing the Mode
button on the Display.
Each time the Mode
button is depressed the
display steps to the next
parameter as indicated
by the green LED next to the display.
The four readings on the Display Indicator selected by using the Mode button are:
Actual Position – The position of the door curtain in relative position units called Counts. See
Section 4.1 for a description of Counts. A low Count reading indicates that the
door is at the top or open position. The highest Count reading is when the door
is at the bottom or closed position.
Open Speed – The percentage of full speed that the door will open. The full speed will depend
on the type of drive motor installed. This can be changed from a low of 20
percent to a high of 100 percent.
Close Speed – The percentage of full speed that the door will close. The full speed will depend
on the type of drive motor installed. This can be changed from a low of 20
percent to a high of 75 percent.
Total Cycles – The total number of times (cycles) that the door has been opened and closed.
The value displayed is in units of 100 cycles. For example a reading of 20
means that the door has been operated between 2000 and 2099 times.
Service Cycles – The number of times (cycles) that the door has been opened and closed since the
last service reset. The value displayed is in units of 100 cycles. For example, a
reading of 20 represents between 2000-2999 cycles. This cycle count is used
for service purposes. Refer to Section 6.1 for information on how to reset this
count and how to set Service Reminders.
To view each of the four parameters, press the Mode button repeatedly until the green LED on the
Display Indicator shows the desired parameter to be read or changed. Use the Up/Down arrows to
adjust the Speed percentage to the desired setting. To read the number of times the door has been
cycled, press the Mode button until the green LED beside Cycles (x100) is lighted. To return to
the Actual Position, press the Mode button again, or wait a few seconds and the controller will
automatically return to displaying Actual Position.
There is an LED on the Display Indicator that will light when the Safety beam is interrupted. See
Section 5.4 for more discussion on the function of the Safety Beam.
5.3 Interpreting the Display Indicator
In addition to the readings that can be selected by using the Mode button, the Smart Controller
will occasionally display other readings on the Display Indicator that can show the operating
status of the controller. This section describes some other types of displays that will occur in the
normal operation of the controllers.
2 4 0.
Safety Beam Obstructed
Mode Button
Up/Down Arrows