RollSeal SC-325 User manual

Manual No. 4801-5156 Rev 1-2017 Owners Manual RollSeal SC-325 & SC-650 Controllers
RollSeal
SC-325&SC-650Controllers
OwnersManual
RollSeal
1733 County Road 68
Bremen, Alabama 35033
256-287-7000

Page 2 RollSeal SC-325 & SC-650 Controllers Part No 4801-5156 Rev 1-2017
Table of Contents
1Warnings (Avertissements) ....................................................................................................................................4
2Limited Warranty .................................................................................................................................................10
3Ratings and Specifications ...................................................................................................................................11
4Introduction..........................................................................................................................................................12
4.1How the Smart Controllers Communicate with the RollSeal Automatic Doors. ...................................... 12
5Smart Controller User Interface ...........................................................................................................................13
5.1The Power Switch.....................................................................................................................................13
5.2The Display Indicator ...............................................................................................................................13
5.3Interpreting the Display Indicator.............................................................................................................14
5.3.1Software Version And Model Number...............................................................................................14
5.3.2Actual Position Reading ......................................................................................................................14
5.3.3Unknown Position Indication .............................................................................................................. 14
5.3.4Assumed Position Indication ...............................................................................................................14
5.3.5Jog Mode Indication ............................................................................................................................14
5.3.6Service Reminder Indication ...............................................................................................................15
5.3.7Safety Beam ........................................................................................................................................15
5.3.8Leading Edge Switch...........................................................................................................................15
5.3.9Home Switch ....................................................................................................................................... 15
5.3.10Safety Switch..................................................................................................................................15
6SC-325 and SC-650 Initial Setup .........................................................................................................................16
6.1Program Mode ..........................................................................................................................................16
6.2Acceleration and Deceleration Range.......................................................................................................18
6.3Switch Settings .........................................................................................................................................19
6.4Door Setup................................................................................................................................................20
7Jog Mode.............................................................................................................................................................. 20
8Door Activation Methods.....................................................................................................................................20
8.1Directional Switch Input...........................................................................................................................21
8.2Manual (Single) Switch Input...................................................................................................................21
8.3Timed Switch Input .................................................................................................................................. 22
9Troubleshooting Controller and/or Door.............................................................................................................. 23
9.1P12 – Input Status Indicators .................................................................................................................... 23
9.2Error Codes and Recommended Action ...................................................................................................24
10Controller Installation and Setup.......................................................................................................................... 25
10.1Tools Required..........................................................................................................................................25
10.2Installation Instructions.............................................................................................................................25
10.3Typical Smart Controller Installation .......................................................................................................26
10.4Connection of Controller to Head Unit..................................................................................................... 26

Part No 4801-5156 Rev 1-2017 RollSeal SC-325 & SC-650 Controllers Page 3
10.5Installation of Prewired Switches............................................................................................................. 27
10.6Power Connection with Disconnect ......................................................................................................... 27
10.7Preparation for Operation......................................................................................................................... 28
11Smart Controller Internal Diagrams, Schematics, etc.......................................................................................... 29
11.1Smart Controller SC-325 V1 Layout........................................................................................................ 29
11.2Smart Controller SC-325 V1 Connection Diagram (Internal Wiring)..................................................... 30
11.3Smart Controller SC-325 V2, SC-650 V1 & V2 Layout.......................................................................... 31
11.4Smart Controller SC-325 V2, SC-650 V1 & V2 Connection Diagram (Internal Wiring)....................... 32
11.5SC-325 and SC-650 PLUS Internal Wiring ............................................................................................. 33
12Smart Controller External Wiring Diagrams, Schematics, etc............................................................................. 34
12.1Connecting AC Power to the Smart Controller ........................................................................................ 34
12.2RS-500/600 Motor Brake Rectifier Wiring Diagram ............................................................................... 35
12.3Connecting to the Automatic Doors ......................................................................................................... 36
12.4Warning Light Control Wiring................................................................................................................. 37
12.5Interlocking Two Automatic Doors.......................................................................................................... 37
12.6Connecting Operator Switches for Directional and Sequential Switch Input........................................... 38
12.7Connecting Switches and BEA Remote Receiver to the Smart Controller .............................................. 39
13Connecting Switches to the SC-325 Wiring Option “-W01”Controller 6607-8058 ........................................... 40
13.1Connecting Moving Door Warning Light to the Smart Controller .......................................................... 41
13.2RollSeal Automatic Door Wiring Diagram.............................................................................................. 42
13.3RollSeal Smart Controller Wiring Diagram ............................................................................................. 43
14Accessories .......................................................................................................................................................... 44
14.1Remote Transmitter and Receiver (Ordered Separately).......................................................................... 44
14.22-Button Close/Open Switch Module (Ordered Separately) .................................................................... 44
14.3Ceiling/Wall Mount Pull Switch Assembly (Ordered Separately)........................................................... 44
14.4Motion Detectors, Infrared Sensors and Loop Sensors (Ordered Separately).......................................... 45
14.4.1Wiring Falcon XL and EX Motion Detectors ................................................................................ 45
14.4.2Wiring Falcon IS40 Infrared and Microwave Sensors ................................................................... 45
14.4.3Wiring IRIS Infrared and Microwave Sensor................................................................................. 46
14.4.4Wiring Matrix2 Loop Sensor ......................................................................................................... 46
15Replacement Parts and Optional Accessories...................................................................................................... 47
15.1SC-325 Controller .................................................................................................................................... 47
15.2SC-650 Controller .................................................................................................................................... 48
15.3Replacement Parts and Accessories ......................................................................................................... 49

Page 4 RollSeal SC-325 & SC-650 Controllers Part No 4801-5156 Rev 1-2017
1Warnings (Avertissements)
Warning!
Disconnect All Power Sources Before Installing This Equipment. Failure To
Disconnect Power Source Can Result In Property Damage, Serious Injury Or Death!
Warning!
Dangerous Rotating Machinery!
Keep Hands, Clothing, Etc. Clear When Operating!
Do Not Operate Without All Guards And Covers In Place!
Warning!
All Wiring Should Be In Accordance with National Electrical
Codes Or Other Local Codes.
Warning!
The Installer Is Responsible For Complying With All Relevant Regulations,
Such As National Wiring Regulations And Accident Prevention Regulations.
Particular Attention Must Be Given To The Cross-sectional Areas Of Conductors, The
Selection Of Fuses Or Other Protection, And Protective Earth/Ground Connections!
Warning!
Drives Are Intended As Components For Incorporation Into Electrical Control
Systems Or Machines. It Is The Responsibility Of The Installer To Ensure That
The Drive Is Installed Safely And In Accordance With Any Regulations Which
Apply To The End Product At The Place Of Use, For Example, Regarding Safety
Or Electromagnetic Compatibility. To Ensure Mechanical Safety, Additional
Safety Devices Such As Electro-Mechanical Interlocks May Be Required!
!
!
!
!
!
!
!
!

Part No 4801-5156 Rev 1-2017 RollSeal SC-325 & SC-650 Controllers Page 5
Warning!
The Voltages In The Power Cables And Certain Parts Of The Drive Can Result In
Death. Whenever The Drive Has Been Used, It Must Be Isolated And Disconnected
For 5 Minutes Before Any Work Commences.
Danger!
Only Qualified Electrical Personnel Familiar With The Construction And Operation Of
This Equipment And The Hazards Involved Should Install, Adjust, And/Or Service
This Equipment. Read And Understand This Manual In Its Entirety Before
Proceeding.
Failure To Observe This Precaution Could Result In Severe Bodily Injury Or Death!
Warning!
!
Item 4501-6312
(Warning Moving Door Label)
Supplied With Door,
MUST Be Installed
On Inside Of Cooler/Freezer
Beside Door Opening.
!
!
!

Page 6 RollSeal SC-325 & SC-650 Controllers Part No 4801-5156 Rev 1-2017
IMPORTANT INSTALLATION INSTRUCTIONS
Warning!
To Reduce The Risk Of Severe Injury Or Death:
1. READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS.
2. Do not connect the door operator to the source of power until instructed to do so.
3. Locate the control station: (a) within sight of the door, (b) at a minimum height of 5 feet
so small children cannot reach it, and (c) away from all moving parts of the door.
Remove all ropes and remove or make inoperative all locks connected to the garage
door before installing opener.
4.
For products having a manual release, instruct the end user on the operation of the
manual release. Where possible, install the door opener 8 feet or more above the floor.
For products having an emergency release, mount the emergency release within reach,
but at least 6 feet above the floor and avoiding contact with vehicles to avoid accidental
release.
IMPORTANT SAFETY INSTRUCTIONS
Warning!
To Reduce The Risk Of Severe Injury Or Death:
1. READ AND FOLLOW ALL INSTRUCTIONS!
2.
Never let children operate or play with door controls. Keep the remote control (where
provided) away from children.
3. Personnel should keep away from a door in motion and keep the moving door in sight until it
is completely closed or opened. NO ONE SHOULD CROSS THE PATH OF A MOVING
DOOR.
4. Test the door’s safety features at least once a month. After adjusting either the speed or the
limit of travel, retest the door operator’s safety features. Failure to adjust the operator
properly may cause severe injury or death. NEVER GO UNDER A STOPPED, PARTIALLY
OPEN DOOR.
5. For products having a manual release, if possible, use the manual release only when the
door is closed. Use caution when using this release when the door is open.
6. KEEP DOORS PROPERLY OPERATING AND BALANCED. See Door Manufacturer’s
Owner’s Manual. An improperly operating or balanced door can cause severe injury or
death. Have trained door systems technician make repairs to cables, spring assemblies, and
other hardware.
7. Install the Entrapment Warning label next to the control button in a prominent location. Install
the Emergency Release Marking. Attach the marking on or next to the emergency release.
8. After installing the opener, the door must reverse when it contacts a 1-1/2 inch high object (or a
2 x 4 board laid flat) on the floor.
9.
SAVE THESE INSTRUCTIONS.
!
!
!

Part No 4801-5156 Rev 1-2017 RollSeal SC-325 & SC-650 Controllers Page 7
French Translated Warnings
Avertissement!
Disjoindre fournissent de l'énergie tout les sources avant qu'installer cet équipement.
F|ailure| à disjoindre la source de pouvoir peut résulter dans dommage de propriété,
blessure sérieuse ou mort !
Avertissement!
Mécanisme tournant dangereux !
Garder les mains, vêtissant, etcC|lear| quand fonctionner !
Ne fonctionnez pas sans toutes gardes et couvertures dans lieu !
Avertissement!
Tout montage sur fil de fer doit être selon codes électriques nationaux ou autres
indicatifs régionaux.
Avertissement!
L'Installer est responsable pour conformer avec tout règlement pertinent, telles que
règlement et règlement de prévention d'accident de montage sur fil de fer nationaux.
Pl'attention articulaire doit être donnée pour les aires sectionnelles transversales de
conducteurs, le choix d'elles fusées ou autre protection, et terre / prises de terre
protecteur !
Avertissement!
Les promenades en voiture sont projetées comme composants pour l'incorporation
dans les systèmes ou machines d'autorité électriques. Il est la responsabilité de
l'installer pour assurer que la promenade en voiture est installé sans risque et selon
tout règlement qui appliquer pour le produit fini au lieu d'utilisation, par exemple
concernant sécurité ou la compatibilité électromagnétique. Pour assurer que sécurité
mécanique, les dispositif de sécurité supplémentaires telle que de |electro| mécanique
enclenche pouvoir être exigé!
!
!
!
!
!

Page 8 RollSeal SC-325 & SC-650 Controllers Part No 4801-5156 Rev 1-2017
Point 4501-6312
(Avertissement Moving étiquette de porte)
Livré avec porte,
doit être installé à
l'intérieur du réfrigérateur / congélateur
côté Ouverture de la porte.
Avertissement!
Les tensions dans le pouvoir câblent et certains parties de la promenade en voiture
peuvent résulter dans la mort. Wle |henever| la promenade en voiture a été utilisé il
doit être isolé et détaché pendant 5 procès avant que tout travail commence.
Danger !
Seulement familier électrique de personnel qualifié avec la construction et opération
de cet équipement et les hasards ont enveloppé devoir installer, arranger, et/ou - la
révision cet équipement. R|ead| et comprendre ce manuel en entier avant que
procéder. F|ailure| à observer cette précaution peut résulter dans dommage corporel
sévère ou mort !
Avertissement!
!
!
!

Part No 4801-5156 Rev 1-2017 RollSeal SC-325 & SC-650 Controllers Page 9
LES INSTRUCTIONS D'INSTALLATION
IMPORTANTES
AVERTISSEMENT!
À réduire le risque de blessure sévère ou mort:
1. LU ET SUIVENT TOUTES INSTRUCTIONS D'INSTALLATION.
2. Ne liez pas l'opérateur de porte per la source de pouvoir jusqu'à instruit faire ainsi.
3. Localisez la station de commande: (a) en vue de la porte, (b) à un minimum la hauteur de 5
pieds ainsi petit enfants ne peuvent pas l'atteindre, et (c) loin de tous parties en mouvement
de la porte.
4. Pour produits ayant un délivrance manuelle, instruire l'utilisateur final sur l'opération de la
délivrance manuelle.
RÈGLEMENTS DE SÉCURITÉ IMPORTANTS
AVERTISSEMENT!
À réduire le risque de blessure sévère ou mort:
1. LU ET SUIVENT TOUTES INSTRUCTIONS!
2. Jamais laisser fonctionner enfants ou mouvoir vivement avec les autorités de porte. Gardez la
télécommande (où a fourni) loin des enfants.
3. Le personnel devrait garder loin une porte dans mouvement et subsistance la porte en
mouvement dans vue jusqu'à est complètement fermé ou avoir ouvert. CES AUCUNS DOIVENT
CROISER LE CHEMIN D'UNE PORTE EN MOUVEMENT.
4. Éprouvez les traits de sécurité de la porte au moins une fois par mois. Après qu'arrangeant la
vitesse ou la fin de course, retest les traits de sécurité de l'opérateur de porte. Manque à
arranger l'opérateur correctement peut causer blessure sévère ou mort.
5. Pour produits ai manuel la délivrance, si possible, utiliser la délivrance manuelle seulement quand
la porte est fermée. Précaution d'utilisation à utiliser cette délivrance quand la porte est ouverte.
6. GARDER LES PORTES CORRECTEMENT QUI OPÈRE ET ÉQUILIBRÉ. Voir la porte fabricant
propriétaire manuel. Un improprement qui opère ou balancé porte peut causer blessure sévère
ou mort. Formez les technicien de systèmes de porte faitez les réparations per les câbles,
réunions de source, et autre quincaillerie.
7. SAUVEZ CES INSTRUCTIONS.
!
!

Page 10 RollSeal SC-325 & SC-650 Controllers Part No 4801-5156 Rev 1-2017
2Limited Warranty
All products are warranted to be free from defects in material and workmanship for a period of one
(1) year or 100,000 cycles, whichever occurs first, from the date of purchase if installed and used
in strict accordance with the installation instructions. Liability is limited to the sale price of any
products proved to be defective or, at manufacturers’ option, to the replacement of such products
upon their return. No products are to be returned to the manufacturer, until there is an inspection
and/or a return-goods authorization (RGA) number is issued.
All complaints should be directed first to the authorized distributor who sold the product. If
satisfaction is not obtained or the name of the distributor is not known, write the manufacturer that
appears below, directed to the attention of Customer Service Manager.
This limited warranty is expressly in lieu of any and all representations and warranties expressed
or implied, including any implied warranty of merchantability or fitness for a particular purpose.
The remedy set forth in this limited warranty shall be the exclusive remedy available to any person.
No person has authority to bind the manufacturer to any representation or warranty other than this
limited warranty. The manufacturer shall not be liable for any consequential damages resulting
from the use of our products or caused by any defect, failure or malfunction of our products. (Some
areas do not allow the exclusion or limitation of incidental or consequential damages, so the above
limitation or exclusion may not apply to you.)
This warranty gives you specific legal rights and you may also have other rights that vary from area
to area.
Warning!!
Warrantor:
RollSeal
1733 County Road 68
Bremen, Al 35055
256-287-7000

Part No 4801-5156 Rev 1-2017 RollSeal SC-325 & SC-650 Controllers Page 11
3Ratings and Specifications
RS-500 Doors
Part Number 6607-8057 6607-8056 6607-8058 6607-8060 6607-8061
Model Number SC-325-V01-115 SC-325-V02-0 SC-325-V01-115-W01 SC-325-V01-115-
PLUS SC-325-V01-230-
PLUS
Power Supply 115 VAC or 230 VAC 50/60 Hz Single Phase 115 VAC or 230 VAC
50/60 Hz
Single Phase
230 VAC
50/60 Hz
Single Phase
Temperature
Range 32°F - 115°F (0°C – 46°C)
Inputs 10 Amps @ 115 VAC Single Phase or
6 Amps @ 230 VAC Single Phase 10 Amps @ 115 VAC
Single Phase 6 Amps @ 230 VAC
Single Phase
Outputs 230 VAC Three Phase 1/4 H.P.
Drive Setting Version 01 Version 02 Version 01 Version 01 Version 01
Factory Preset
Voltage Switch
& Jumper 115 VAC 230 VAC
Switch &
Warning Wires
with Conduit N/A Switch Wiring Option
RS-600 Doors
Part Number 6607-8100 6607-8101 6607-8102 6607-8103
Model Number SC-650-V01-0 SC-650-V02-0 SC-650-V01-W01-PLUS SC-650-V02-W01-PLUS
Power Supply 230 VAC 50/60 Hz Single Phase
Temperature Range 32°F - 115°F (0°C – 46°C)
Inputs 8 Amps @ 230 VAC Single Phase
Outputs 230 VAC Three Phase 1/2 H.P.
Drive Setting Version 01 Version 02 Version 01 Version 02
Factory Preset Voltage
Switch & Jumper 230 VAC
Switch & Warning Wires
with Conduit N/A Switch Wiring Option
Optional Freezer Kit
DOOR MOTOR: 230 VAC Three Phase, ¼ hp
CONDENSATION MANAGEMENT SYSTEM (CMS): Voltage Rating 230 VAC ± 10% 50/60 Hz
Blower 135 Watt
Heater 1200 Watt
Total Current: 6.0 A @ 230 VAC (Typical)
9.0 A @ 230 VAC (Max.)

Page 12 RollSeal SC-325 & SC-650 Controllers Part No 4801-5156 Rev 1-2017
4Introduction
The RollSeal SC-325 & SC-650 Smart
Controllers are intelligent controllers
manufactured specifically for the RollSeal
RS-500 and RS-600 Automatic Doors. The
Smart Controllers will provide safe opening
and closing of the door by using a number
of internal safety devices plus those features
provided in the components of the
automatic doors. The Smart Controllers can
control the opening and closing speeds of
the door, count the number of door
operations, and provide status information
for remote monitoring of the door position.
In addition, the Smart Controllers can combine a number of auxiliary devices to improve the operability of the
automatic doors such as:
Remote radio controlled inputs for operating the door.
Infrared sensors to detect the presence of personnel or machinery requiring passage through the door.
Auxiliary lights or alarms that operate in conjunction with door opening or closing.
The Smart Controllers are very versatile and simple to operate. The controls are easily operated from the
front panel.
4.1 How the Smart Controllers Communicate with the RollSeal Automatic Doors.
Inside the upper right housing of the RollSeal Automatic Door is an encoder that sends electrical pulses to the
Smart Controller when the door is moving and the controller is in the normal operating mode. (See Section 0
for wiring diagram of the encoder). The controllers refer to the position of the door in units of “Counts”,
which is based upon the number of encoded pulses that the encoder sends to the controller.
NOTE: The term Position Units is used throughout this document and refers to the position of the
door in units of Counts.
A Count of zero is assigned to the full open position where the Home Switch operates, and the highest count
is assigned to the full closed position. The maximum number of counts that the controller will read will
depend upon the particular installation. In general, a count is approximately equal to 1/8 inch of door
movement. Several of the parameters of the controller are displayed in units of Counts, such as the Actual
Position, Open and Closed Limit Positions and the Acceleration and Deceleration Ranges.
SC-650
Controller
Powe
r
Switch
Display
Indicato
r
Main Fuse
SC-325
Controller

Part No 4801-5156 Rev 1-2017 RollSeal SC-325 & SC-650 Controllers Page 13
Actual Position
Open Speed
Close Speed
TotalCycles
Service Cycles
Door Obstruction
(Cycles 100)
Mode
Up/Down Arrows
Mode
Safety Beam Obstructed
5Smart Controller User Interface
5.1 The Power Switch
The Power Switch of the Smart Controller is located on the left side of the controller box as illustrated on the
previous page. The switch controls power to the Smart Controllers and to the automatic doors. The Main
Fuse is located on the outside, bottom-left of the enclosure.
Warning!
DO NOT Turn The Power ON Until All Of The Following Items Are Completed:
All Wire And Cable Connections Are Completed.
The Voltage Selection Switch And Jumper Are Set To Match The Required Supply
Voltage.
The Motor Brake Rectifier Is Wired Accordingly To Match The Required Supply
Voltage.
Refer to Section 6.3 for Switch Settings information. Refer to Section 11.1 (for V1) or 11.3 (for V2) and 11.5
for the location of SWX2 on PCB 154 and J1 on the Motor Drive board assembly. Refer to Section 12.2 for
specific RS-500/600 Motor Brake Rectifier wiring diagrams.
5.2 The Display Indicator
The Display Indicator can show four
different types of readings that can be
selected by pressing the Mode button on
the Display. Each time the Mode button
is depressed the display steps to the next
parameter as indicated by the green LED
next to the display.
The four readings on the Display
Indicator selected by using the Mode
button are:
Actual Position – The position of the door curtain in relative position units called Counts. See Section 4.1 for
a description of Counts. A low Count reading indicates that the door is at the top or open
position. The highest Count reading is when the door is at the bottom or closed position.
Open Speed – The percentage of full speed that the door will open. The full speed will depend on the type
of drive motor installed. This can be changed from a low of 20 percent to a high of 100
percent.
Close Speed – The percentage of full speed that the door will close. The full speed will depend on the
type of drive motor installed. This can be changed from a low of 20 percent to a high of 75
percent.
Total Cycles – The total number of times (cycles) that the door has been opened and closed. The value
displayed is in units of 100 cycles. For example a reading of 20 means that the door has
been operated between 2000 and 2099 times.
Service Cycles – The number of times (cycles) that the door has been opened and closed since the last service
reset. The value displayed is in units of 100 cycles. For example, a reading of 20
represents between 2000-2999 cycles. This cycle count is used for service purposes. Refer
to Section 6.1 for information on how to reset this count and how to set Service
Reminders.
To view each of the four parameters, press the Mode button repeatedly until the green LED on the Display
Indicator shows the desired parameter to be read or changed. Use the Up/Down arrows to adjust the Speed
percentage to the desired setting. To read the number of times the door has been cycled, press the Mode
button until the green LED beside Cycles (x100) is lighted. To return to the Actual Position, press the Mode
button again, or wait a few seconds and the controller will automatically return to displaying Actual Position.
There is an LED on the Display Indicator that will light when the Safety beam is interrupted. See Section
5.3.7 for more discussion on the function of the Safety Beam.
!

Page 14 RollSeal SC-325 & SC-650 Controllers Part No 4801-5156 Rev 1-2017
Actual Position
Open Speed
Close Speed
TotalCycles
Service Cycles
Door Obstruction
(Cycles 100)
Mode
S8##
Model Number
Software Version Number
8 = SC-325 Model 9 = SC-650 Model
Actual Position
Open Speed
Close Speed
TotalCycles
Service Cycles
Door Obstruction
(Cycles 100)
Mode
240
Actual Position Reading
Actual Position
Open Speed
Close Speed
TotalCycles
Service Cycles
Door Obstruction
(Cycles 100)
Mode
- - -
Unknown Position Indication
Actual Position
Open Speed
Close Speed
TotalCycles
Service Cycles
Door Obstruction
(Cycles 100)
Mode
JOG
JOG Mode
5.3 Interpreting the Display Indicator
In addition to the readings that can be selected by using the Mode button, the Smart Controller will
occasionally display other readings on the Display Indicator that can show the operating status of the
controller. This section describes some other types of displays that will occur in the normal operation of the
controllers.
5.3.1 Software Version And
Model Number
When the Smart Controller is turned off and
subsequently on again, the Display Indicator
will flash the current software version and
model number in the display. This will
remain on the display about two seconds.
Then the display will show the Actual
Position of the door.
5.3.2 Actual Position Reading
When displaying the actual position of the
door, the Display Indicator will appear similar
to the diagram on the right. In the example
shown, the door is in a position of 240 counts.
5.3.3 Unknown Position Indication
There are occasions when the controller may
not know the exact position of the door, for
example, when returning from the Jog Mode.
In these cases the Display Indicator will
display a series of three bars as shown at the
right. This is known as the Unknown Position
Indication.
When the door is actuated, the door will
proceed to the full open position, however the speed of the door will be reduced. When the door has
returned from the home switch position to the open limit position, the display will show the actual
position of the door. This indicates that the door has reset its position and is ready for normal operation.
5.3.4 Assumed Position Indication
When the controller is first turned on, the display will flash between a numerical actual position reading
and the unknown position indication. This flashing indicates the controller has assumed the current
position of the door. When the control button is pressed, the controller will open at full speed to the
open limit of the door. Then the door will proceed to the Home switch to verify the position reading and
return to the open limit position. This operation takes place to verify that the door was not manually
adjusted during the time that power was removed from the controller.
5.3.5 Jog Mode Indication
When the Smart Controller is in the Jog Mode,
the display will indicate “J O G” as shown at
the right. See Section 7 for a description of the
Jog Mode.

Part No 4801-5156 Rev 1-2017 RollSeal SC-325 & SC-650 Controllers Page 15
Actual Position
Open Speed
Close Speed
TotalCycles
Service Cycles
Door Obstruction
(Cycles 100)
Mode
240
Flashing Service
Cycles LED
Actual Position
Open Speed
Close Speed
TotalCycles
Service Cycles
Door Obstruction
(Cycles 100)
Mode
240
Door Obstruction
Light
5.3.6 Service Reminder Indication
When the Smart Controller has exceeded the
selected Service Cycle Limit, the Service
Cycles LED will begin flashing to indicate that
service is needed. See Section 6.1 P10 and
P11 for a description of the Service Cycle
Reset and Service Reminder.
5.3.7 Safety Beam
The Smart Controller uses an invisible safety
beam near the bottom of the automatic doors to
prevent the door from closing on an object that
has moved into position under the door. If an
object interrupts this beam of invisible light, the
door will stop and the Door Obstruction Light in
the controller display will light. The door may
then proceed to open depending on the setting of
switch SWX1.
If SWX1:1 is “On”, the door will proceed to open to its full open
position. If SWX1:1 is “Off”, the door will stop and await a command to either continue opening or to
close. See Section 11.1 for the location of SWX1 on the controller PCB 154 circuit board.
5.3.8 Leading Edge Switch
The door is equipped with a Leading Edge Switch. This switch works in conjunction with the safety
beam. Its function is to provide a back-up for the safety beam. If anything comes in contact with the
leading edge of the panel, the door will react in the same manner as the safety beam.
5.3.9 Home Switch
The RollSeal automatic doors contains a Home limit switch for determining the “Home” or full open
position of the door. When the door is fully opened the Home limit switch is triggered to stop the door.
At this position the actual reading on the Display indicator will be zero (0). The Smart Controllers also
use the operation of the Home switch to verify the position of the door.
5.3.10 Safety Switch
An additional safety feature of the automatic doors is a Safety switch which will stop the door if the
Home limit switch does not stop the door at its full open position. The Safety switch is an emergency
override. Once the door has made contact with the Safety switch, the motor’s drive unit is completely
disabled. At this point the door must be manually reset to return to normal operation. In most cases
this can be done by manually releasing the brake on the motor. This will allow the door to drift below
the Safety switch.

Page 16 RollSeal SC-325 & SC-650 Controllers Part No 4801-5156 Rev 1-2017
6SC-325 and SC-650 Initial Setup
6.1 Program Mode
Settings that are usually set up when the Smart Controller is installed or adjusted are referred to as Program
Parameters. To get to the Program Mode, press and hold the Mode button for at least five seconds. When the
controller has entered the Program Mode, the display will flash between P1 and the current value of the
program parameter. All the program parameters have a program number assigned to them. When in the
Program Mode, the current displayed parameter can be changed by pressing the Up ( ) or Down ( ) arrows.
When the current parameter has been set, press the Mode button to move to the next parameter. The Program
parameters are:
P1 – Close Time Delay – Default set to 45 (May be adjusted. See Below)
This is the time that the controller waits before automatically closing the door. Close Time Delay only
applies when the door has been opened using the Timed Input. All safety sensors must be cleared before
the controller begins counting the Close Time Delay. To change the value of P1, Press the Up ()arrow
to increase the delay and the Down ( ) arrow to decrease the delay. The Close Time Delay can be
adjusted between 5 and 240 seconds.
P2 – Acceleration Range – Default set to 20.
This is the range in counts over which the door will accelerate from a stopped position to the maximum
opening or closing speed. Refer to Section 5.2 for details of how to change the actual door speed and
Section 6.2 for a detailed explanation of acceleration and deceleration.
P3 – Deceleration Range - Default set to 80
This is the range in counts over which the door will decelerate from full speed to a stopped position in
either the closed or open position. Refer to Section 5.2 for details of how to change the actual door speed
and Section 6.2 for a detailed explanation of acceleration and deceleration.
P4- Two Door Interlock or Freezer Modes
The P4 setting is used to enable the Door Motion Light(s)/Buzzer(s), Interlock two doors together when
wired properly (See Wiring Diagram Section 12.5), or to operate freezer equipment such as blowers or
heaters. There is one Light/Buzzer mode (mode 0) and two Interlock modes (modes 1 or 2) which are
explained below.
The interlock mode 1 or 2 features only apply when the doors are actuated through the “Timed” input
signal. Operation using the “Directional” switch inputs will override any interlock functions. It is
important to note that setting this parameter to 1 or 2 will reconfigure the “Manual” input and the
“Warning” output for interlock operation. Therefore using Interlock Modes 1 or 2, the switches will not
be able to be used for their normal purposes as described in Section 8.
0 = Off or Optional Door Motion Light/Buzzer – No Interlock
Interlock is disabled in this mode and no Interlock features can be used. The “Manual” input and
“Warning” output operate as explained in Section 8
NOTE: P4 must be set to “0” for Warning Light operation.
PROGRAM PARAMETERS
P1 - Close Time Delay (Seconds)
P2 - Acceleration Range
P3 - Deceleration Range
P4 - Door Interlock
0 - Off or Optional Door
Motion Light(s)/Buzzer(s)
1 - Sequential Interlock
2 - Passive Interlock
3 – Freezer Mode – No Passive Interlock
P7 - Refresh Door Limits
P10 - Service Cycle Reset
0 - No
1 - Yes
P11 - Service Reminder (Cycles x 100)
P12 -Input Status
PS1 - Set Limits
PS2 - Set Open Limit
PS3 - Set Close Limit

Part No 4801-5156 Rev 1-2017 RollSeal SC-325 & SC-650 Controllers Page 17
IF P4 = 3 (Freezer Mode):
P4 Auxiliary Relay Status
(Door Status)
1 = Sequential Interlock
The two interlock doors will work in sequence with one another. i.e. The “Timed” signal is received by
Door One. Door One opens and ensures that Door Two remains closed. Once Door One’s timer expires,
Door 1 closes. Once fully closed, Door Two opens and insures that Door one remains closed. Once Door
Two’s timer expires, Door Two closes and the cycle is complete.
NOTE: Either door can initiate the cycle allowing for two-way traffic.
2 = Passive Interlock
Only one of the two doors will be allowed to be
open at once.
In this mode, the Auxiliary Relay can be used to
indicate if the Door is Open
3 = Freezer Mode – No Interlock
When the Door and Smart Controller are used
in freezer applications and P4 is set to 3, the
Auxiliary Output Relay is used to operate
equipment such as blowers or heaters.
*Available on Software versions V0.21 and
later.
If Freezer Mode is not needed, the Auxiliary
Relay can be used to indicate if the Door is
Closed.
P5- “Freezer Mode” Auxiliary ON Time – Default Set to 15
If P4 = 3, this setting, along with P6, allows the user to cycle the fan & heater On & Off. Since not all
applications are the same, some will not require as much help eliminating condensation while others may
require more. This setting, along with P6, allows the user to operate the unit as efficient as possible.
P6- “Freezer Mode” Auxiliary OFF Time – Default Set to 10
This setting works in conjunction with P5 to complete the On/Off cycle of the condensation removal
system.
**15 On and 10 Off are the default settings for the duty cycle. The cycles may be
increased or decreased according to specific environment conditions.**
When P4 Is Set To 1 or 2, The Functions Of The “Manual” Input Or The “Warning”
Output Are Reconfigured For Interlock Operation And Can Not Be Used For Their
Normal Functions.
When P4 Is Set To 3, The Functions Of The “Warning” Output Are Reconfigured For
Freezer Operation And Can Not Be Used For Their Normal Functions.
!
W
arning!

Page 18 RollSeal SC-325 & SC-650 Controllers Part No 4801-5156 Rev 1-2017
P7 – Refresh Door Limits – Default Set to 25
This parameter is associated with the Open and Close Limits programmed into the door. These limits are
determined using an encoder and they are referenced off of the “Home Switch” located in the door header.
From time to time, the Open and/or Close Limits may drift due to the nature of the encoder. This setting
allows the user to set a number of Open & Close cycles before the door refreshes its limits by going back
to its Home reference. This value can be set from 1 to 25. One means it will refresh every time it opens;
Twenty-five means it will refresh every 25th time it opens.
P10 – Service Cycle Reset
This parameter provides a means for a service technician to reset the Service Cycle Count. This provides
a means to track cycles in an effort to properly maintain the door system. If you desire to reset the
Service Cycle Count, you must change P10 from “NO” to “YES” by pressing the Up ( ) arrow button.
To complete the reset, you must then depress the “MODE” button.
P11 – Service Reminder – Default Set to 240
This parameter works in conjunction with P10 to provide a means for the controller to visually remind the
service technician when it is time for service. The user can set a Service Cycle Limit in this parameter.
The limit (displayed number from 10 to 240) shown is “Cycles x 100” just as the cycle counts are
displayed. This parameter is constantly compared to the value in “Service Cycles”. Once the “Service
Cycles” is greater than or equal to “Service Reminder”, the “Cycle LED” on the controller interface will
begin blinking indicating that service is needed. EXAMPLE: If the P11 displayed value is 10, the “Cycle
LED” on the controller interface will begin blinking after the door has operated 1000 cycles.
P12 – Input Status
This parameter is used only to service or troubleshoot the door. The various inputs are represented by LED
segments on the display. *Available on Software versions V0.21 and later.
Refer to Section 9.
PS1 – Change Program Limits
This parameter can be either “Yes” or “No”. To change the Open Limit (PS2) or the Closed Limit (PS3)
set this parameter to “Yes” and then proceed by pressing the Mode button. To leave the programming
mode at this time, set PS1 to “No” and press the Mode button. The controller will exit the programming
mode and return to displaying the actual position.
PS2 – Set Open Limit – Default set to 25
When the Mode button is pressed after setting PS1, the door will open to the position of the Home switch
then proceed toward the current setting of the Open Limit. Use the Up and Down arrows to set the door
to a new Open Limit position. Then press Mode to proceed to the next parameter.
PS3 – Set Closed Limit - Default set to 400 (Must Be Lower To Seal At The Bottom)
When the Mode button is pressed after setting the Open Limit, the door will close to the current setting of
the Closed Limit. Use the Up ()andDown ( ) arrows to set the door to a new Closed Limit position.
Then press Mode to exit the programming mode and return to displaying the actual position.
6.2 Acceleration and Deceleration Range
The Smart Controllers measure the position of the door in Relative Position Units called counts. (See
Section 4.1.) Counts are read from the door encoder and transmitted to the controller as electrical
pulses. Counts begin at zero when the door is open and get higher as the door is closed. Acceleration
and Deceleration ranges are also measured in Counts.
The Smart Controllers have
programmable adjustments for the
Acceleration and for the Deceleration
Ranges. These are adjusted by setting the
program parameters P2 and P3. See
Section 6.1 for the procedure to set these
parameters.
The acceleration range is measured in
units of counts and is the range over
which the door will accelerate from a

Part No 4801-5156 Rev 1-2017 RollSeal SC-325 & SC-650 Controllers Page 19
stopped position to the open or close speed. The Deceleration Range is measured in units of counts and is the
range over which the door will decelerate from the open or close speed to a stopped position. Typical values
for the Acceleration Range are 40 counts and for the Deceleration Range is 80 counts.
These ranges are illustrated in the shown graph for the case of opening the door. From the full closed
position, the door accelerates to the open speed during the Acceleration Range then slows during the
Deceleration Range to the open position.
P2 AND P3 SETTINGS THAT PRODUCE A “SMOOTH” DOOR OPERATION
The Smart Controller Acceleration and Deceleration ranges (P2 and P3) should be adjusted to produce a
smooth acceleration and minimize the use of the motor brake when stopping. The following table shows
approximate values for parameters P2 and P3 that will produce a smooth and efficient door operation
based upon the speed of the door.
Values of P2 & P3 for Smooth Door Operation
SPEED
(inches/sec.)
P2 Acceleration
(Counts)
P3 Deceleration
(Counts)
14 20 40
20 25 50
28 30 60
42 40 80
6.3 Switch Settings
SWX1 contains two separate switches. The first switch (SWX1:1) controls the Safety Action and the second
switch (SWX1:2) determines the Encoder Selection as follows:
PCB 154 SWX1:1 – SAFETY ACTION
Selects the operation of the door when the Safety Beam is interrupted during closing. If at any time while the
door is closing, the Safety Beam is interrupted, the door will stop. Then if SWX1:1 is “On” the door
will proceed to open to its full open position. If SWX1:1 is “Off” the door will stop and await a
command to either continue opening or to close. See Section 11.1 for the location of SWX1 on the
printed circuit board.
PCB 154 SWX1:2 – ENCODER SELECTION
Selects between the use of one encoder (SWX1:2=Off) or two encoders (SWX1:2=On) when determining the
door position. Some doors will be equipped with two encoders. See Section 11.1 for the location of
SWX1:2 on the printed circuit board.
PCB 154 SWX2 Switch and MOTOR DRIVE J1 Jumper– VOLTAGE SELECTION
The Smart Controller contains one switch and one jumper which must be set prior to initial use and application
of power. Ensure that SWX2 and J1 are both set according to the specific required voltage. Refer to
Section 11.1 (for V1) or 11.3 (for V2) and 11.5 for the location of SWX2 on PCB 154 and J1 on the
Motor Drive board assembly.
The SC-325 Controllers are factory preset to 115 VAC and the RS-500 doors factory prewired to require a 115
VAC power supply. The SC-650 controllers are factory preset to 230 VAC and the RS-600 doors
factory prewired to require a 230 VAC power supply.
The SC-325 Controller can be field upgraded to accommodate either 115 VAC or 230 VAC power supply. If
the desired power supply voltage is different from the factory preset/prewired voltage, the appropriate
version Brake Rectifier must be ordered separately, field-installed on the RS Door, and the SC controller
switch & jumper settings changed accordingly. Refer to Section 12.2 for specific RS-500/600 Motor
Brake Rectifier wiring diagrams.

Page 20 RollSeal SC-325 & SC-650 Controllers Part No 4801-5156 Rev 1-2017
Actual Position
Open Speed
Close Speed
TotalCycles
Service Cycles
Door Obstruction
(Cycles 100)
Mode
JOG
JOG Mode
Warning!
DO NOT Turn The Power ON Until All Of The Following Items Are Completed:
All Wire And Cable Connections Are Completed.
The Voltage Selection Switch And Jumper Are Set To Match The Required Supply
Voltage.
The Motor Brake Rectifier Is Wired Accordingly To Match The Required Supply
Voltage.
6.4 Door Setup
The door limits are used to adjust the door position in the full open and closed positions. To set the door
limits, use the following steps:
1. Depress the Mode button (●) for at least 5 seconds. P1 (Close Time Delay) will be then be displayed in
the Display Indicator.
2. Depress and release the Mode button until PS1 (Change Program Limits) is displayed.
3. Depress Up ( ) until “yes” is displayed.
4. Depress the Mode button again (●). PS2 (Set Open Limit) will be displayed.
5. The door will proceed to the open limit and then stop. Once the door stops, adjust open limit using the
Up ()orDown ( ) buttons until open limit is satisfactory.
6. Depress the Mode button (●) again. PS3 (Set Closed Limit) will be displayed.
7. The door will proceed to the closed limit and then stop. Once door stops, adjust this limit using the Up (
) or Down ( ) buttons until the close limit is satisfactory.
8. Depress the Mode button (●) again and the controller will exit the programming mode and return to
displaying the actual position.
9. The setup is now complete.
7Jog Mode
The Jog Mode will permit an operator to manually control the
position of the door with the Up ()andDown ()arrow
buttons. To enter the Jog Mode, press both the Up ()and
Down ( ) arrows at the same time for at least 5 seconds. The
Smart Controller will indicate the Jog Mode in the display as
shown below.
In the Jog Mode the door can be opened and closed and is not
affected by the Home limit switch or the Safety beam. Therefore, the operator must carefully watch the door
movement when nearing the full open and full closed positions. To exit the Jog Mode, press and hold the Up ()
and Down ( ) arrow buttons for at least 5 seconds. The controller will return to the normal operating mode with
the Actual Position shown in the display.
When returning to the normal operating mode, the controller will not know the exact position that the operator has
left the door when exiting the Jog mode. Therefore, the controller will display a series of three horizontal bars.
Upon the next command the door will slowly proceed to the full open position to reset its memory. The door will
always follow this procedure after exiting the Jog Mode.
8DoorActivation Methods
There are three types of operator switches that can be connected to the Smart Controllers for opening and closing the
automatic doors. These include a directional switch, a sequential switch and a timed switch. These switches can all
be connected simultaneously to the controller.
!
Other manuals for SC-325
1
This manual suits for next models
1
Table of contents
Other RollSeal Controllers manuals