ROOTS RootsSweep RB100 User manual

Owner’s Manual & Illustrated Parts List
RootsSweep RB 100
Ride - on Sweeper

557510008-00, Rev-B, 01/16
Roots Multiclean Ltd (RMCL) is not liable for any legal claims that may arise as a direct or indirect result of the
contents of this manual.
Roots Multiclean Ltd.
RKG Industrial Estate,
Coimbatore - 641 006,
India.
3
RootsSweep RB 100
TABLE OF CONTENTS
Introduction
Technical Specification
General Safety Instruction - Ride On Sweepers
First Operation
Machine Operation
Maintenance
Battery Instruction
Illustrated Parts list
Description Description
Page No. Page No.
4
5
6
8
11
14
16
19

INTRODUCTION
4
RootsSweep RB 100
Dear Customer,
We are pleased with your having chosen the
RootsSweep RB100 machine for your floor cleaning
requirements. Backed by our industry expertise that
spans across decades, we assure you that the machine
comes with our Roots promise of quality, efficiency and
performance.
We advise you to carefully read through the instructions
prior to the operation of the machine. This manual
contains detailed instructions for the proper operation
of the machine, along with important information
regarding its handling, care, maintenance and service
needs.
We are sure that you will find the machine and its
performance to your utmost satisfaction. Once again,
we thank you for choosing Roots Multiclean as a trusted
partner for your cleaning requirements and solutions.
Usage and Handling
Use of the product beyond the specified scope of
functioning is deemed improper and the manufacturer
cannot be held liable for any damages which may arise
due to this.
This machine may be used only by persons who are
trained or are familiar with the machine and are aware
of the possible hazards involved. The appropriate
Accident Prevention Regulations as well as applicable
general regulations pertaining to Safety and Health at
the work place must be adhered to by the user.
Mo dificat ions ma de to machine witho u t the
manufacturer's consent will relieve the manufacturer of
responsi b i l i ty and any possible liab i l i t y fo r
consequential damage.
Notes on Domestic Warranty
Please refer to the Limited Warranty card supplied
along with the machine for additional information.
This Warranty Policy is applicable only for the product
sold within India. If the product requires repair or
maintenance work to be performed, please ensure that
you get the machine serviced from an authorised
service centre or dealer of RMCL to ensure that the
warranty is not void.
Acceptance of the Machine
On arrival of the machine at the shipping address,
please check for any damage that may have occurred
as a result of transit. In the event of any such damage,
the purchaser is bound by responsibility to send a claim
letter to the concerned RMCL branch/dealer with a copy
of the invoice. The letter should be sent within 24 hours
of receipt of the machine.
Preface
Roots reserves the right to change the product or
contents of this manual without prior information.
For Battery, Motors, Engines and other OEM
components related kindly refer to their manufacturers
manual supplied along with the machine for instructions
regarding usage, maintenance and service.
All information contained is without obligation. Roots
Multiclean Ltd (RMCL) particularly reserves the right to
modify any equipment, technical specifications,
colours, shapes, materials and the like so as to adapt
them to local conditions all without previous
announcement and without giving reasons. RMCL may
stop manufacturing certain models without previous
notice.
The Owner’s Manual corresponds to the latest
information available for this machine at the time it was
printed. Minor deviations resulting from enhancements
of the design cannot be entirely represented.
The Owner’s Manual is an integral part of the machine
and must not be misplaced.
The Manual
Please note down the serial number of your machine
below:
Date of commissioning:
Serial number:

5
RootsSweep RB 100
TECHNICAL SPECIFICATION
Description Units Value
Sweeping width with one side broom mm 1000
Theoretical area coverage m2/hr 6500
Filter system
Filter area m23
Electrical system
Total power (input power) W 1750
Drive motor power (output power) W 800
Battery rating V/Ah 4 x 6V/200Ah
Power supply DC V 24
Dirt Hopper
Hopper volume Liters 2 x 40
Driving performance
Sweeping speed Up to km/hr 6.5
Reverse speed km/hr 4
Gradability, max. (for 1 min. max) % 12
Cylinder broom
Length mm 750
Diameter mm 350
Side broom
Diameter mm 450
Dimensions and weights
Length with side broom mm 1575
Width with one side broom mm 1125
Height upto steering mm 1370
Admissible total weight kg 650
Sweeping performance

GENERAL SAFETY INSTRUCTION - RIDE ON SWEEPERS
Safety & Warning Symbols
6
RootsSweep RB 100
All paragraphs in this manual that refer to personal
safety, safety of the machine and environmental
protection are attributed respective warning symbols as
indicated.
ŸThe machine is only suitable for use on the types of
surfaces specified in the owner’s manual.
ŸProtect the machine from frost or extremely low
temperatures.
ŸNever vacuum up explosive liquids, combustible/
explosive dusts as well as acids and solvents! This
includes diesel, petrol, kerosene, paints, paint
thinners, heating oil, etc which can generate
explosive fumes on contact with the suction air.
Acetone, undiluted acids and aggressive solvents
must not vacuumed as it may cause damage to the
machine components and brooms.
ŸDo not sweep/vacuum burning or glowing debris.
ŸDo not sweep/vacuum in wet, flooded and slushy
areas.
ŸThis machine must not be operated by persons
(including children) with limited physical ability,
sensoric /mental capabilities or lack of experience,
unless such persons are supervised by the person
in charge.
ŸChildren should be prevented from playing with the
machine.
ŸThe operator must use the machine properly. The
operator must consider the local conditions and
must pay attention to third parties especially
children when operating the machine.
ŸNever leave the machine unattended when the
motor is running.
ŸThe operator must leave the machine only after the
motor has come to a complete standstill, parking
brake applied and the key has been removed.
ŸPrior to starting work, the operator has to check the
machine’s safety devices are working properly.
ŸThe operator must wear tight fitting clothes only.
The operator should wear safety shoes only when
operating or while carrying out maintenance work.
ŸLoose fitting clothes or shoes must not be worn by
the operator or any maintenance personnel who are
intended to work on/with the machine.
General Guidelines
ŸIn addition to the information contained in this
manual, generally applicable legal provisions for
Safety and Prevention of accidents must be
adhered to.
ŸPlease go through the manual and the instructions
contained herein carefully, even if you possess prior
experience in operating similar ground cleaning
equipment.
ŸSchedule some time for the careful and thorough
perusal of the manual contents.
ŸThe responsibility of all persons in the working area
fall upon the operator of the machine.
ŸNo persons, children included, should be allowed
within the zone of danger.
ŸThe warning and instruction plates attached to the
machine carry important advice on safe operation of
the machine.
ŸLost or illegible stickers must be replaced at the
earliest.
ŸPrior to operation of the machine, the operator must
ensure that the machine and its working
implements are in proper and safe operating
condition.
ŸMachines with identified and known defects must
not be used.
ŸIt is important that operators and all persons likely to
use the machine familiarize themselves with all
accessories and controls, as well as their functions,
before commencing operation.
ŸAdherence to the above general instructions will
help avoid the operator from having to read the
manual while operating the machine.
Safety during machine operation
ŸThe machine is applicable for DRY sweeping only.
ŸGround cleaning machines may be run by qualified
personnel only.
ŸThe machine may be used for cleaning such
surfaces approved by the owner or this authorized
representatives.
Safety provisions in dangerous situation caused by misuse
inaccurate adherence of instruction or prescribed work
routine.
Safety Provisions
(persons & goods)
Due to use of substances representing an inherent danger
to health of environment.
Ecological hazard
(the environment)
Important information on handling the machine in order
to maintain operability.
Caution
(the machine)
Prior to first operation, read the manual carefully and
comply with the instructions contained herein without fail.
Read manual

7
RootsSweep RB 100
GENERAL SAFETY INSTRUCTION - RIDE ON SWEEPERS
This machine is not suitable for evacuation of
dusts, which are explosive or dangerous to
health.
Do not clean the machine by means of
vapour jet or high pressure cleaning
equipment.
ŸCheck the immediate surronding prior to starting.
Ensure sufficient visibility!
ŸThe operator must always use safety gloves, safety
helmet, shoes while operating/maintaining the
machine.
ŸOn inclined/tilted surfaces, the tilt angle and the
driving direction should not exceed the values given
in this manual.
ŸDo not place any tools or metallic objects on top the
battery. Risk of short circuit and deflagration!
Ÿ Smoking or naked flames are strictly prohibited.
ŸAlways allow the machine sufficient time to cool
before carrying out any repair or maintenance work.
ŸEnsure that there is adequate ventilation for
diverting the exhaust gases/dust when operating
the machine in a closed area.
ŸDo not place hand or any object while the brooms
are running.
ŸSuitable tools must be used for cleaning and
maintenance work.
ŸDo not carry out any welding, drilling, sawing or
grinding work on the frame sections. Damaged
parts may only be changed at an authorized service
center.
ŸIt is not permitted to use aggressive and corrosive
cleaning agents.
ŸUsed batteries with the recycling symbol must not
be disposed of in household waste.
ŸMaintenance work may be carried out by
Roots/authorised dealer only.
ŸAlways use appropriate tool and equipments while
working on the machine.
ŸDisconnect the battery when working on electrical
system.
ŸBattery may only be handled and changed by
properly skilled maintenance personnel.
ŸPay attention that the insulation of the charger cable
is not damaged and cannot be damaged during the
charging process.
ŸThe cable must not chafe against anything. In the
case of defective insulation, do not use the on-
board charger.
ŸWhen charging the batteries, there must be
sufficient ventilation in the charging area.
Otherwise, there is a risk of explosion!
ŸBatteries must not be connected or disconnected
when conducting electricity.
ŸDo not use harsh chemicals to clean the machine.
X
ŸBefore operating the machine kindly use these
safety devices:
i) Shoes
ii) Helmet
iii) Gloves
- Do not smoke near machine.
- Do not expose machine to naked flames
or burning debris.

Adjustable
operator seat
Steering
Side broom
Front Wheel with
Drive Motor
Front Apron
pedal
Brake pedal Rear Wheel
Accelerator
pedal
Broom
control lever
Hopper
Hood
Main Broom
8
RootsSweep RB 100
KNOW YOUR MACHINE
FIRST OPERATION
After unpacking
Verify the machine and accessories with the invoice
copy. Check the machine for any transit damage, if
found contact the branch/dealer immediately.
Upon unpacking the machine check the following:
ŸCheck the machine for any transit damage such as
dents, paint damage, scratches, leaks, etc.
ŸCheck the Main and Side Broom for damage.
ŸConnect the battery leads.
Owner’s personnel are not allowed to unpack the
machine.

10
5
3
2
1
5
2
7
3
6
8
4
12 9
1
11
7. Remove key / Read Instruction
8. Battery Instruction / Open hood
9. Max gradability
10. Do not tamper
11. Do not wash with HPJC
12. Pinch warning
4
7
MALFUNCTION
OR
EMERGENCY
8
READ
INSTRUCTION X
1. Roots - Silvergrey
2. Control Panel sticker
3. Broom controller lever sticker
4. Front apron & Brake
5. Side broom wear adjustment
6. Main broom wear adjustment
X
6
9 10 11 12
Control panel
Bypass
Decals on the machine
Hopper lock
handle Main Motor
Filter
Beacon lamp
Vibrator motor
main
broom
control
side
broom
control
Control levers Main broom
adjustment
Side broom
adjustment
Identification of Main Parts
9
RootsSweep RB 100
FIRST OPERATION

a) Key switch-
Turns the electrical system ON/OFF.
b) Horn button-
Actuates the electric horn.
c) Direction selector-
Selects the direction(Forward/Backward)
of travel.
e) Wet bypass-
suction by-pass switch to cut off suction to
the dirt hopper and dust filter chambers.
d) Filter shaker-
Used to activate the filter shaker.
0
1
a
e
b
c
I
f
k
g
d
h
j
l
RootsSweep RB 100
h) Main motor-
It glows when the brush motor is on.
i) Drive motor error-
It glows when the problem occurs in drive
motor.
j) Battery charge status indicator lamp-
Shows the status of the battery.
l) Hour meter display-
Displays the total hours of machine use.
m) Main broom lever-
Push lever - Lower main broom as well as
switch on main broom and side broom
Pull lever - Lift main broom as well as
switch off main broom and side broom
k). Display layout of LCD
I) Shows the software version when the
machine is switched On.
ii) Shows the battery type.
(LA, AGM, GL)
iii) Display the Battery voltage.
LA
24 . 50
U - 02
Operating & Indicator Elements
f) Beacon lamp (ON/OFF)-
Toggles the beacon lamp On or Off.
g) Working lamp (ON/OFF)-
Toggles the working lamp On or Off.
42.6
Useful tips
ŸNever sweep long packing straps, ropes, threads,
twines or wires as it could get entangled with the
main and side broom and damage its mechanism.
ŸMake sure the area to be sweep is dry.
ŸLarge debris which cannot be swept should be
placed in the hopper manually.
ŸRemove the hopper in a non windy area to avoid
dust from flying.
ŸFor optimum cleaning results, match the driving
speed with the area to be swept.
ŸSwitch off suction fan if sweeping in a damp area as
it may damage the filter.
ŸClean the dust filter at regular intervals depending
on the intensity of dust.
ŸNever wash the dust filter with water, use only
compressed air.
Principle of Operation
The machine operates on the overhead throw method.
ŸThe rotating main broom sweeps the debris into the
dirt hopper.
ŸThe side broom sweeps the edges and corners and
moves the debris to the path of the main broom.
ŸThe fine dust from the swept debris is sucked by a
internal vacuum system through a filter.
10
RootsSweep RB 100
FIRST OPERATION

MACHINE OPERATION
ŸNot recommended to use the machine in tall
hump.
Max. 12%
- Maximum inclination of 12% (for 1 min.
max) is only allowed.
- Do not park the machine on slopes or
ramps.
MAX
5.0 mm
Water Level
Maximum water wading of 5.0
mm is allowed.
Do not tamper the drive motor
controller. Risk of damaging the
motor.
In case of an emergency or malfunction - switch
of key and disconnect battery plug.
MALFUNCTION
OR
EMERGENCY
X
ŸSit in operator seat, disengage the parking brake
and check if the direction selector is in neutral
position.
ŸTo start the machine turn the ignition key clock wise.
ŸSelect the direction (Forward/Backward) of travel
by direction selector & press the accelerator pedal.
ŸMove the machine to the area to be cleaned.
ŸUse head lamp for operating in low lit areas.
Starting-
Do not use the machine for transporting goods or
persons.
Do not use the machine to pull/push other
vehicles.
Do not modify the machine.
Slowing-
ŸWhen the foot is taken off from the accelerator pedal
the machine will slow down and will coast to a stop.
ŸTo stop or slow the machine quickly, press the brake
pedal downwards and release when stopped.
n) Side broom lever-
Push lever - Lower side broom
Pull lever - Lift side broom
Driving the machine
Connecting battery-
ŸBefore starting up for the first time connect the male
plug of battery to the female plug of the machine.
ŸBefore starting the machine, sit in operator
seat and ensure if parking brake is engaged.
ŸDo not adjust the seat while driving the
machine.
ŸDo not drive the machine in flooded areas.
Risk of damaging the drive motor.
ŸBecause of skidding hazard drive at reduced
speed on wet grounds and when turning.
ŸDrive slowly on downhill, turning, wet
grounds, ramps and on uneven surfaces.
ŸNever make sharp maneuvers while driving.
ŸBefore leaving the machine make sure to
remove the key.
ŸBefore sweeping remove the bulky and oversized
debris from aisles.
ŸPick up loose wires, ropes, threads, etc. which
could get entangled with the brooms and cause
damage.
ŸSweep in a long straight path as far as possible.
ŸAvoid bumping the machine into walls or posts, it
may damage the machine.
Brake
Parking brake p) Brake with parking brake
It is used to slow /stop the
m a c h i n e a n d e n g a g e
/disengage the parking brake.
q) Main broom wear adjustment
Used to adjust the main broom wear.
r) Side broom wear adjustment
Used to adjust the side broom wear.
o) Front apron lift lever-
It is used to lift the front apron for leaf and
light weight debris collection.
11
RootsSweep RB 100
FIRST OPERATION

1
2
4
6
5
3
7
Mounting & Dismounting of Main Broom
Dismounting
ŸLower the main broom.
ŸTurn the ignition key anti-clockwise to switch off the
machine.
ŸUnscrew the two knobs (1) and remove the side
cover (2).
ŸUnscrew the knob (3) and remove the brush lock
assy (4).
ŸTurn the lock knob(5) upwards and unlock.
ŸPull the brush cover assy (6) downwards.
ŸRemove the main broom (7) by pulling it.
Mounting
ŸFor mounting the main broom follow the reverse
order of dismounting.
ŸOpen the hood.
ŸTurn the main broom control knob to
adjust the wear of the main broom.
ŸClose the hood completely till it rests
flat on the chassis.
With one turn of the knob, the track widens or
broadens by approx. 10mm.
Ensure the motor has stopped before opening
the hood. Risk of injury through belt drive and
rotating fan!
Brooms
Main Broom adjustment
ŸRelease the accelerator pedal.
ŸLift up the main & side broom levers to stop the
brush operation.
ŸApply the parking brake.
ŸTurn the ignition key anti-clockwise to switch OFF
the machine.
ŸOperate the filter shaker.
ŸEmpty the dirt hopper.
ŸCheck the broom area for any residual waste and
remove it if necessary.
ŸClean the machine.
Stopping-
End of Sweeping-
Warning - do not clean electrical components
with liquids! Risk of electric shock! It is not
permitted to clean the machine with a pressure
washer or steam cleaner.
ŸLower the main broom by push forward
the main broom lever.
ŸWhen lower the main broom as well as
the main broom & side broom are
switched on.
ŸLower the side broom by push forward
the side broom lever.
ŸThe side broom collects the debris
away from corners and edges into path
of the main broom.
ŸThe main broom sweeps the debris
from the floor and puts it into the dirt
hopper.
Do not use the side broom when operating in
dusty areas, chances of dust cloud is possible.
ŸThe vacuum suction system pulls the dust into the
hopper via filters.
ŸIf sweeping has to be done in an damp area press
the button to activate the suction by-pass switch to
cut off suction to the dirt hopper and dust filter
chambers.
Sweeping-
Operating the shaking device:
Press the filter shaker button to clean dust from
the panel air filter.
Only operate the shaking device when the motor
is switched OFF.
Emptying the dirt hopper
Lift the hopper link handle then remove the dirt hopper
from the machine and empty it.
Carry the dirt hopper by the handles.
Observe the applicable laws and local
regulations when disposing of waste.
MACHINE OPERATION
DANGER/CAUTION
DO NOT
SWEEP
ŸDo not sweep at a fast speed.
ŸDo not sweep hazardous debris.
ŸDo not modify the machine to transport
people or goods.
ŸDo not drive fast when the hopper is full.
ŸDo not go on a steep downhill with a fully filled
hopper.
12
RootsSweep RB 100
Failure to activate the suction bypass will result in
filter damage.
Ensure sufficient ventilation when sweeping
indoors! It is forbidden to sweep up dust which
represents a health hazard!

13
RootsSweep RB 100
MACHINE OPERATION
Side Broom adjustment
ŸTurn the side broom control knob to
adjust the wear of the side broom.
Mounting & Dismounting of Side Broom
ŸLift the side broom.
ŸTurn the ignition key anti-clockwise to switch off the
machine.
ŸRotate the broom clock wise or anti-clock wise with
a sudden jerk to mount/dismount the broom.
Filter
Mounting & Dismounting of Filter
1
3
2
ŸFor mounting the filter follow the reverse order of
dismounting.
Mounting
Filter cleaning
Dismounting
ŸOpen the hood.
ŸOpen the filter cover (1).
ŸR e m o v e t h e f a s t e n e r s
(Knob, washer & Spring
washer).
ŸRemove the Filter holder (2)
then lift the filter (3).
ŸLift the filter from the hopper and clean them with
compressed air(max. 1 bar).
ŸDrop the filter from 1 meter height onto a level, solid
surface. Be careful not to damage the filter ribs!
ŸEnsure that the perforated sheet is facing Top side.
1 Meter
Do not inhale the dust. Health hazard! Wear an
appropriate dust mask.
Do not wash the filter with water or
chemicals.
Do not contaminate the environment, use an
appropriate cleaning chamber to dispose the
dust.

Problem Remedy
Machine fails to start Check the Contractor coils fuse
Check the battery voltage & wires
Check the circuit fuse
Check the key switch & wires.
Dust flying Check the condition of main broom aprons
Check the main broom pattern
Check the hopper filter for any damage
If filter clogged, clean the same
Low battery backup Check whether front apron is in closed condition
Check the function of battery charger &current
consumption at battery cable during charging.
Check the specific gravity of the electrolyte after
charging.
Check the battery voltage & electrolyte level
Main motor malfunction Check the fuse
Check the limit switch in main broom lever
Check the carbon brush condition & motor wires
Drive motor malfunction Check the fuse
Check the fuse
Main broom not functioning Check the belt tension
Side broom not functioning Check the belt tension
Accelerator pedal not functioning Check limit switch in accelerator
Check the accelerator & wires to accelerator
Vibrator not functioning Check the fuse
Check voltage from the board
Check the vibrator & Wires to vibartor
Troubleshooting
MAINTENANCE
Daily Weekly Every
50 hours
Every
100 hours
Check cables for damages a
Recharge batteries a
Check battery acid level a
Check battery for spill out a
Check battery poles and apply
petroleum jelly if required a
Shake and clean the dirt hopper a
Clean filter a
Check seals for wear, damage
and adjust a
Check main broom for wear,
damage and adjust a
Check function of brake a
Check belts for wear and required
tension a
Grease steering pinion a
Maintenance Schedule
Service
Maintenance Schedule
14
RootsSweep RB 100

Don't's
ŸDo not charge the batteries between cleaning
cycle.
ŸDo not use the machine for transporting goods or
persons.
ŸDo not modify the machine.
ŸDo not use the machine on water or liquids.
ŸDo not park the machine on ramps or slopes.
ŸDo not place any objects on the battery while
charging.
ŸDo not tamper with the electrical circuits.
ŸDo not clean the machine with a high pressure
cleaning system.
ŸDo not collect ropes, wires & threads during
sweeping.
ŸDo not collect flammable liquids or hot materials.
ŸDo not use the machine in tall humps & uneven
surfaces.
ŸDo not allow water on the panel board & batteries.
ŸDo not drive fast, when the hopper is full.
Do's & Don't's
Do's
ŸFrequently check the belt condition & tension.
ŸCheck the main broom & side broom for wear.
ŸCheck the aprons for damage, if required replace
the same.
ŸCheck the tire condition for wear.
ŸUse the side broom only for cleaning corners &
edges.
ŸDuring transport, brooms should be in lifted
position.
ŸDrive slowly on inclines & slippery surfaces.
ŸOperate the filter shaker before emptying the
hopper.
ŸFilter shaker to be used depends on the dust level.
ŸAfter machine operation, clean the filter with
compressed air.
ŸTo collect light weight & small size of debris use the
front apron lift lever.
ŸEmpty the hopper once the hopper gets filled.
ŸWhile using on wet floors, operate the wet bypass
system.
ŸMotor carbon brush condition to be checked.
ŸCharge the batteries after it has been completely
discharged (battery red LED blinks).
ŸCharge the batteries only in a well ventilated area.
ŸCheck the battery electrolyte level and if required,
refill it.
ŸBattery to be charged fully and to be used till the red
LED blinks for better life.
15
RootsSweep RB 100
MAINTENANCE
Problem Remedy
Vacuum bypass actuator
not functioning Check the fuse
Check voltage from the board
Check the actuator & wires to
actuator
Horn not functioning Check the fuse
Check voltage from the board
Check the horn & wires to horn
Beacon not functioning Check the fuse
Check voltage from the board
Check the beacon & wires to
beacon
Working lamp not Check the fuse
Check voltage from the board
Check the bulb & wires to
working lamp
Reverse buzzer not
functioning Check the fuse
Check the buzzer & wires to
buzzer

Coding system in the charger unit for fluid-filled
batteries:
Example 24V Battery System
Before first operation of the machine, fully charge
the battery with an initial charging procedure and
comply with the operating instructions of the
charger as well as with those of the battery
manufacturer. Roots cannot be held liable for
damages resulting from the fact that the initial
charging has not or insufficiently been done.
Battery charging procedure
Open the seat console of the machine before
performing charging operations.
Before using the machine
Battery plug coding
Plug case of charger units :
Grey for fluid-filled batteries, Green for maintenance-
free Gel batteries
Plug case of machine :
Yellow for both battery types
Socket case of battery: Grey for fluid-filled batteries :
Green for maintenance-free
36 V
24 V
80 V
24 V
No m i n al p l ug v ol ta ge i s
indicated on each side of the
hexagon (letters upside down)
I n d i c a t i o n f o r
n o m i n a l s o c ke t
voltage accordingly
Replace the coding plugs by pressing the ends together
with pliers.
All battery plugs at machines, batteries and battery
charger units have to be coded with the colored coding
pins according to the battery type and the charger unit
plugs are/will be seteristic curve such that a
modification of the curve (in relation to the battery type)
requires changing of the plug coding nominal voltage.
Press together for removal
Insert coding plug such that the nominal voltage
inscription is visible through the case window. Socket
and plug only with the same nominal voltage.
The following three conditions have to be met:
1) Voltage coding must be the same for all sockets and
plugs.
2) Coding pin color in the machine = yellow
3) Coding pin color in the charger unit = the same as for
the battery plug according to battery type.
BATTERY INSTRUCTIONS
16
RootsSweep RB 100
- Empty the hopper.
- Move machine near charger location.
- Switch Off Key.
- Remove key.
- Tilt hood backward completely.
- Disconnect the battery plugs and connect them to the
charger supplied with the machine.
- Make sure to connect the charger to the
specified voltage and frequency.
- Ensure that the hood is completely open.
- Do not place any objects on the battery.
Charge the batteries in a well ventilated area.
Do not tamper with the charger settings.
Safety symbols for battery system
- O b s e r v e t h e i n s t r u c t i o n w h i c h
must be mounted clearly at the
charging point!
-No Smoking!
-No naked lights, embers or sparks
in the vicinity, risk of fire and explosion!
-Wear protective goggles and protective
clothing when working on the batteries!
The above instructions have been
established for your safety and
have to be strictly observed.
-Do not tilt the battery!
-O nly use certif i ed hois ting an d
transport equipment.

7. Storage-
If batteries are out of operation for longer periods, they
should be stored in fully charged state in a dry, frost free
room.
In order to ensure that the battery is ready for operation
at any time, it can be recharged according to one of the
following methods:
1. Full recharge every three months. When a consumer
is connected up (e.g. measuring or controlling devices),
it may be necessary to recharge the battery every two
weeks.
2. Maintenance recharging at a recharging voltage of
2.25 V x number of cells. The storage period is to be
taken into account for the service life.
8. Faults-
The customer service should be called immediately
when any faults are discovered in battery or battery
charger.
fully recharging and following a standing period of at
least 5 hours, the following must be measured and
Recorded: – total voltage / – individual voltage.
If noticeable changes are detected compared to
previous measurements, or differences between the
cells or block batteries, the customer service should be
called for testing or repair.
6. Care-
The battery must be kept clean and dry to prevent
creeping current. Any liquid in the battery container
must be extracted and disposed of according to
regulations.
Traction Batteries (LA)
1. Initial Checking-
Check the battery to ensure that it is in perfect
mechanical condition. All screwed unions within the
circuit must be tightened to ensure reliable contacts.
Machine cables and charging cable are to be
connected to the correct poles of the battery otherwise
battery and charger can be damaged.
-Do not throw in garbage!
-Charge in a well-ventilated area
Electrolyte is highly corrosive!
-Risk of fire explosion, avoid short
circuits!
-Caution! Metal components in the
battery cells are always under voltage,
never place any foreign items or tools
on the battery!
-Keep children away from batteries
-Any splashes of acid in the eyes or
on the skin must be rinsed throughly
with plenty of clear pure water.
-Then consult a doctor immediately!
2. Discharging-
Ventilation openings may not be covered or closed.
Electric connections (e.g-plugs) may be connected or
disconnected only when the machine is in off condition.
Discharge batteries must be recharged immediately
BATTERY INSTRUCTIONS
17
RootsSweep RB 100
4. Electrolyte-
The electrolyte is sulphuric acid. The density of the
e l e c t r o l y t e c a n n o t b e m e a s u r e d . U s e t h e
recommended electrolyte to top up.
and may not remain in discharged condition. This also
applies to only partially discharged batteries.
The battery may only be connected up to the allocated
battery charger certified for the particular battery size,
to avoid overload on the electric current Maintenance
Free Batteries have low gassing properties but are not
completely free of gassing. The battery is to be
connected with the correct poles (plus to plus and
minus to minus) to the disconnected battery charger.
The battery charger should then be switched on.
During the recharging procedure, the temperature in
the battery increases by approx. 10 °C. For this reason,
the recharging procedure may not be started unless the
temperature is below 35 °C.
Before recharging the battery, the temperature should
be at least 15 °C, otherwise the battery will not be
correctly.
If the temperatures are constantly greater than 40 °C or
lower than 15 °C, temperature-dependent constant
voltage regulation of the battery charger will be
necessary.
3. Temperature-
The battery temperature of 30 °C is rated temperature.
Higher temperatures shorten the service life and lower
temperatures reduce available capacity. 45 °C (51 °C
for AGM) is the limit temperature and is not tolerable as
operating temperature.
5. Maintenance-
Daily maintenance- Recharge the battery every time it
has been discharged.
Weekly maintenance- Visual inspection after
recharging for signs of dirt and mechanical damage.
Maintenance to be carried out every three months After

18
RootsSweep RB 100
Battery specification
Charger specification
Type - LA
Rating - 6V/200Ah
Type - External charger
Rating - 30 Amps
Battery connection diagram
Battery & Charger specification
Disposal of Batteries
Old batteries with this sign are recyclable economic
goods and should be brought back into the recycling
process. Old batteries which are not brought back into
the recycling process, have to be dealt with as
dangerous materials under the observance of all
regulations.
BATTERY INSTRUCTIONS
Lead Acid (LA) Battery Instructions
ŸKindly ensure that the Warranty certificate of the
battery is available at your end.
ŸKindly read the Do’s & Don't’s of the battery,
understand and follow.
ŸCheck the electrolyte level before charging and top
it up with battery grade distilled water if required.
ŸMatch the battery to the correct charger.
ŸKeep the battery well ventilated while charging.
ŸCharge the battery immediately after it is
discharged completely.
ŸKeep all inter cell connections and bolted terminals
tight and covered with petroleum jelly.

ILLUSTRATED PARTS LIST

20
RootsSweep RB 100
10
1
6
4
5
11
9
7
3
14
13
12
8
2
2
19
20
FRONT WHEEL
8
15
18
16
21
17
1
NOTE: Item Nos. 22 & 23 are not shown in the drawing.
REF.NO PART NO. DESCRIPTION QTY
1 558510001-00 CHASSIS ASSY - WELDMENT 1
2 558510008-00 FRONT WHEEL ASSY 1
3 552610039-00 TAPER ROLLER BEARING 30208 1
4 552610040-00 TAPER ROLLER BEARING 32007 1
5 553510252-00 SPACER - 45 X 30 X 4 1
6 553510254-00 NUT - FRONT WHEEL 1
7 558510005-00 BASE FRONT WHEEL - WELDMENT 1
8 558510007-00 DRIVE MOTOR ASSY - RB100 1
9 552230035-00 HEX SOC HEAD CAP SCREW -STEEL -M10X25 2
10 552170013-00 HEX NUT - STEEL GR. 8 M10 2
11 552330016-00 COTTER PIN STEEL - 6 X 70 1
12 553510347-00 SHEET - CORD CLAMP 2
13 552350011-00 WASHER-STEEL-6.4X12.5X1.6 2
14 552020007-00 HEX HEAD SCREW - STEEL 8.8 - M6X16 2
15 558510006-00 BASE STEERING - WELDMENT 1
16 553510237-00 DRIVE MOTOR - DCM 2647 1
17 553510230-00 SPACER - FRONT WHEEL 2
18 552210029-00 HEX SOC CSK HD SCREW STEEL - M8 X 55 4
19 552020022-00 HEX HEAD SCREW - STEEL 8.8 - M10X25 6
20 552350018-00 WASHER-STEEL-10.5X20X2 6
21 553510408-00 TYRE 1
22 552670168-00 ARMATURE BRUSH 4
23 552670169-00 BRUSH CONNECTION BOX 2