ROSCAMAT 9001 NC User manual

OPERATOR’S MANUAL
ROSCAMAT-9001 NC
TECNOSPIRO, S.A.
Polígon Industrial Pla dels Vinyats, nau 2 – 08250 Sant Joan de Vilatorrada(Barcelona) Spain
«[phone] / [phone] ¬[phone]/4044
E-mail :[email protected] – http://www.tecnospiro.com
Model Serial nr. Machine nr. Year of manufacture

2
CHAPTER 1 – INDEX
Page no.
Chapter 0 Introduction ................................................................................ 3
Chapter 1 Description R-9001 NC ....................................................... 4
Description R-9001 NC C33............................................. 5
Description: Tool lubrication / Lifter............................ 6
Modular system 7
Chapter 2 Installation – Set up ............................................................ 8
Operation
Chapter 3 NC operation ............................................................................ 9
Displaydescription 9
Configuration: Thread direction ................................. 9
Module activation – Depth……. 10
Lubrication …......................................... 11
Language – Activate Threads …. 12
Manual operation
……............................................................... 13
Automatic operation ................................................................. 14
Menus structure
........................................................................ 15
Chapter 4 Warnings ..................................................................................... 16
Chapter 5 Trouble shooting ....................................................................... 17
Guarantee
..................................................................................... 18
Chapter 6 Maintenance –Repairs
Damper substitution.................................................................. 19
Key substitution (display)
...................................................... 19
Trigger substitution ................................................................... 19
Micros substitution .................................................................... 20
Motor grip substitution ............................................................ 20
Motor substitution ...................................................................... 20
Fuse substitution ....................................................................... 21
Fan substitution .......................................................................... 21
Lubrication pump substitution ............................................ 21
Display plate substitution ...................................................... 21
Variator plate substitution ..................................................... 22
Chapter 7 Spare parts list ........................................................................... 23
Chapter 8 Range of standard products ............................................... 26
Chapter 9 Annexe
Working areas ROSCAMAT 9001 NC ........................... 29
Working areas ROSCAMAT 9001 NC C33................. 30
Connections .................................................................................. 31
Machine Section ......................................................................... 35
Technical data – motor characteristics .......................... 37
Technical data – torque .......................................................... 38
Notes ................................................................................................. 39

3
CHAPTER 1 – INTRODUCTION
Dear customer:
We wish to take this opportunity to thank you for choosing a “ROSCAMAT” tapping machine
to produce quality threads and associated operations.
This operation’s manual is given to you so that by careful reading of its content, it will enable
you to maintain its reliability and performance for long-life.

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CHAPTER 1 – DESCRIPTION ROSCAMAT-9001 NC
1. Machine base
2. Lifter case
3. Electric cable
4. Electric current main switch
5. Electronic box casing
6. Oil reservoir filling cap
7. Handle turning brake
8. Damper regulation handwheel
9. “Trigger” - motor starting button
10. Motor
11. Motor head
12. Module
13. Articulated pipe (tool lubrication system)
14. Tilting arm
15. Cross unit
16. Union
17. Radial arm / Oil deposit drain cap
18. Arm enclave
19. Display screen
20. Key board
The machine consists of a pendular parallelogram that is balanced by a pneumatic spring,
plus a radial arm. The gas spring and the radial arm assembly fix the motor head and keep it
perpendicular to the working area.
The electronic motor is equipped with a NC control. The machine can work in either manual
or automatic mode, allowing us to configurate and control aspects such as the thread depth,
the desired quantity of lubrication for each tap, the material type or else the recommended
thread speed. By means of a quick-change system, a set of 6 modules or reducers can be
assembled to the motor end. These allow us to adjust the thread speed depending on the
size to be done.
Aforesaid modules have also incorporated a quick-change system to fit the tapholders with or
without safety clutch.

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CHAPTER 1 – DESCRIPTION MACHINE ROSCAMAT-9001 NC C33
The ROSCAMAT-9000 NC C33 is supplied with an articulated head of easy handling which
allows us to positionate the motor in vertical or horizontal position.
♦Orientable headmember
1.-Horizontal turn clamp handle
2.-Head orientation clamp handle
3.-Feeler of perpendicularity (to be used in horizontal threads)
4.- Regulation handwheel of feeler length
Note: loosen it and remove the feeler-rod assembly if needed
Vertical operations
♦Place the motor in vertical position, and lock handles 1 and 2.
Horizontal operations (Max. M27):
♦Loosen handle 2 to unlock the joint of the motor
♦Turn the head 90º till you reach its interlock, and
tighten the handle again (2).
♦Unlock handle no.1 located in the upper side of the
headmember.
♦Align the feeler with the piece to be threaded and
proceed with the thread always keeping the feeler
correctly aligned to the piece.
•Do not lock the handle 1 in horizontal operations !
•Maximum thread in horizontal : M27
•Maximum module in horizontal: mod. 75 ( module 40 cannot be used
in horizontal operations)

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CHAPTER 1 – DESCRIPTION
AUTOMATIC TAP LUBRICATION
*Caution: USE CUTTING OIL.Certain lubricant types containing trichlorines and alcohols
can damage some of the valve components..
Inside the radial arm (no.6 page 4) the cutting oil reservoir is located. This is used for
lubricating the tool during the tapping operation.
The lubrication time is predetermined in the NC programme according to the size of tap.
However by means of the screen keys, we can vary the lubrication time percentage
depending on the material, the tap condition, etc. For its programming, please check pages
11, 13 and 14 if you work in manual as well as in automatic type.
After filling up the oil reservoir because of being empty, it is possible that there is air inside its
system so that you must switch on several times the motor until the circuit is completely
bleed.
LIFTER
We can increase the working area in 170 mm in order to work on different height levels. For
doing this, we should:
To adjust the desired height level position of the
machine, you must close up the arms by placing
the tilting arm in its interlock (18, page 4) and
apply some pressure up or down until reach the
needed height
The lifter system remains blocked when opening
out the arm.

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CHAPTER 1 – DESCRIPTION
MODULAR SYSTEM - CHARACTERISTICS
Driven from a single motor, six different speed modules are available with their
relevant power torques.
The six quick-change modules provide the speed and torque for each threading type,
from M3 to M36 threads (M42 in aluminium), getting this way a high saving in time
and energy
MAXIMUM THREADS
Module Reducc. Max.
speed.
(rpm)
Torque
max.
(Nm)
Coupl
∅. Aluminium
100 HB Grey
foundry
GG22
Steel
<90Kg Steel 90-115 Kg. Steel >115Kg.
40 35 40 340
∅48 M42 M39 M36 M33 M27
75 18,85 75 185
∅31 (M33) M30 M27 M27 M22
140 9,7 140 95
∅31 M27 M24 M22 M22 M16
320 4,5 310 44
∅19 (M20) M16 M16 M16 M12
500 2,91 480 28 ∅19 M16 M12 M12 M12 M8
900 1,54 900 15 ∅19 M10 M8 M8 M6 M6
Motor 4500 3
Headmember 3,25 1385 9,75
(-) For the sizes in brackets, we should dress the tap shank dimens. (ø) and the driving cube
()(to fit the tapholder’s size) or order a special module with the upper type coupling
diameter.
In manual operation, it is advisable to lower the cutting speed to 75% if the operator is
working with modules 40, 75 and 140 in threads which are close to their maximum capacities
in hard steels.

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CHAPTER 2 – INSTALLATION, SET UP
INSTALLATION
A: Fix the base of the machine to the working table by means of four M8 screws or the
clamp.
B: Fit the machine into the base plate shaft, and firmly tighten the M12 threaded rod with a
6 mm. ALLEN wrench (nr.4, pag.35)
C: Raise the lifter cover (2, pag.4) and fix it to the machine by means of 2 ALLEN screws
(nr. 39, pag.35)
D Connect the machine to a single-phase socket (220 V supply), and switch it on.
E: Arm balance
By turning the damper regulating handwheel (8, page 4) to the right (-) or to the left (+)
different weights at the arm end are balanced.
Move this handwheel with the arm in horizontal position or lightly raised.
IMPORTANT:
•Make the connection to a single phase socket ( 220 V.)
•The socket must have a ground wire and differential of 300 mA..
•Machine power: 1400 W
OPERATION
Manual mode: Select the most suitable module according to the size to be threaded.(see
page 7)
♦Turn the slide collar (2) to the left, insert the module, and
turn the slide collar to the right. Regulate the arm balance
according to the weight of the module to be hold, specially
when fitting modules 40, 75, & 140.
♦Insert the tapholder into the module (3).
The motor starting button –trigger- (1) has two positions:
♦To thread, push the starting button-trigger (1) up to its middle
position.
♦To unthread, push the starting button up to its final position
♦To change the tap, pull up the module slide collar (3) and the
tapholder will come out automatically.
Automatic mode: Insert the module and the tapholder advised by the NC control, and
proceed following the above mentioned instructions.

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CHAPTER 3 – NC OPERATION
+
BOARD DESCRIPTION
Cursor key: to
select among
different options
Validation key
To increase or
decrease the
value within
the several
options.
Go back to the main menu
3.1 MENU CONFIGURATION
By choosing the aforesaid option, the following screen appears:
Select the desired option by using the cursor and the validation keys.
3.1.1 Thread direction
This option allows us to configurate the machine to make right or left hand threads.
Entering the menu, the following screen appears:
To change between one or the other direction, key: or
Once the thread direction has been selected, key to go back to the configuration
menu.
-
OK
CONFIGURATE _
THREAD DIRECTION
ACTIVATE MODULES
DEPTH
LUBRICATION
LANGUAGE
ACTIVATE THREADS
Thread direction
Right

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CHAPTER 3 – NC OPERATION
+
3.1.2 How to activate modules
This configuration is valid to work in the automatic mode, into the “configuration”
menu, you must activate the modules you have .
Once this option is selected, the screen will show the following:
The modules that can be used are: 40 – 75 – 140 – 320 – 500 - 900. The modules you
have, must be activated. The ones that you do not have must be deactivated.
When the most suitable module is not activated, the automatic mode, by means of the
control, will suggest the immediately inferior (slower) module with the appropriate
thread capacity.
To activate the modules, use cursor keys or to chose the desired
one and use the keys to change between activated and deactivated.
Once the suitable option has been selected, key to go back to the
configuration menu.
3.1.3 Depth
You can control the depth of the thread in milimetres or inches. The machine control
depth only works when choosing automatic type.
To select the units by which you want to control the depth, use keys: or
and once the suitable option is selected, press to go back to the
configuration menu.
___ACTIVATE MODULES___
900 ACTIVATED
500 ACTIVATED
320 ACTIVATED
140 ACTIVATED
75 ACTIVATED
40 ACTIVATED
OK
----___DEPTH---___
Milimetres
Inches
OK
-