RosRoca Olympus Mini User manual

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Olympus Mini
Service Manual

This Service Manual provides all the relevant service information and data necessary to carry out
designated scheduled maintenance inspections and procedures on systems and components fitted
to Ros Roca S.A. Olympus Mini Refuse Collection Bodies.
The information in this Service Manual must be used in conjunction with the Service Manuals for the
chassis‑cab and any ancillary equipment fitted to the refuse collection vehicle.
This Service Manual is primarily designed to assist skilled technicians in the efficient servicing and
repair of the systems and components described in the manual, but can also be used as a reference
workbook for training purposes.
Ros Roca S.A. Olympus Mini Refuse Collection Vehicle
Caution:
IMPORTANT: It is assumed that technicians carrying out service procedures described in
this Service Manual appreciate, understand and carry out all workshop safety and repair
procedures generally accepted by the motor vehicle repair industry.
It is most important, however, that all technicians read and understand and observe
all the instructions stated in Chapter 2 ‘Health and safety’ of this Manual whenever
undertaking any procedures described in this Manual.
FOREWORD
Olympus Mini Service Manual
F
i
OM1R-SM-GB01R
1 Foreword

Ros Roca S.A. (The Company) reserves the right to
change the specification, design, material, procedure,
and dimensions of the equipment described herein
without prior notice at any time in the future, in
accordance with the Company’s constant product
improvement policy.
Ros Roca S.A. has made every reasonable effort to
ensure the accuracy of the Company publications,
but nothing shown, described or referred to in the
publications should be regarded as an infallible guide
to the procedures, materials, specification, design
of availability of any particular vehicle, nor does this
publication constitute an offer for sale of any particular
vehicle. No liability can be accepted by the company
for any mechanical or electrical malfunction, damage,
loss injury or death caused by the use of incorrect
or misrepresented information, omissions or errors
that may have arisen during the preparation of this
publication.
© 2015 Ros Roca S.A.
ALL RIGHTS RESERVED.
Compiled and Published by:
ROS ROCA S.A.
Avda. Cervera
Tàrrega
España
Teléfono: +(34) 973 50 81 00
www.rosroca.com
No part of this publication may be reproduced, stored
in a retrieval system or transmitted in any form without
the prior permission of the Company.
Publication Record
Edition Publication reference Publication date Comments
This edition OM1R-SM-GB01R June 2015 First edition.
Original instructions.
Description
The Olympus Mini refuse collection bodywork is a rear
loaded, fixed refuse collection bodywork manufactured
to EN 1501‑1.
Intended use
The Olympus Mini refuse collection bodywork shall
be mounted on chassis‑cabs specified for refuse
collection application and shall be used to collect and
transport domestic and industrial waste and recyclable
materials.
The Olympus Mini refuse collection bodywork is not
designed for:
• operation in severe conditions, e.g. extreme
environmental conditions such as:
• below – 25 °C and above + 40 °C temperatures;
• operation in a tropical environment;
• operation in wind velocity in excess of 75 km/h;
• operation in a contaminating environment;
• operation in a corrosive environment;
• operation in potentially explosive atmospheres;
• handling of loads the nature of which could lead
to dangerous situations (e.g. hot wastes, acids and
bases, radioactive materials, contaminated waste,
especially fragile loads, explosives);
• operation on ships.
Manufacturer’s name and address
ROS ROCA S.A.
Avda. Cervera
Tàrrega
España
FOREWORD
ii OM1R-SM-GB01R

CONTENTS
Olympus Mini Service Manual
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iii
OM1R-SM-GB01R
2 Contents
CONTENTS PAGE
1 Introduction ..........................................................................................................................1-1
2 Health and safety..................................................................................................................2-1
3 Daily checks...........................................................................................................................3-1
4 Hydraulic system oil level....................................................................................................4-1
5 Cleaning .................................................................................................................................5-1
6 Scheduled maintenance ......................................................................................................6-1
7 Operational maintenance ....................................................................................................7-1
8 General specification data ..................................................................................................8-1
9 Supplementary information ................................................................................................9-1
I index .......................................................................................................................................I-1

CONTENTS
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CONTENTS PAGE
1 Introduction...........................................................................................................................1-3
1.1 Safety precautions................................................................................................................................... 1‑3
1.2 Immobilising the vehicle prior to service procedures................................................................ 1‑3
INTRODUCTION
Olympus Mini Service Manual
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1 Introduction
This manual identifies all the recommended
preventative maintenance service procedures and
inspections to be carried out on Olympus Mini refuse
collection bodies.
1.1 Safety precautions
WARNING:
IT IS THE RESPONSIBILITY OF THE
TECHNICIAN TO COMPLY WITH ALL THE
RELEVANT SAFETY PRECAUTIONS AND
PROCEDURES LISTED IN CHAPTER 2
‘HEALTH AND SAFETY’ OF THIS MANUAL
AS WELL AS ALL PREVAILING SAFE
SYSTEMS OF WORK, HEALTH AND SAFETY
REGULATIONS, WORKSHOP REGULATIONS
AND WORKSHOP CODES OF PRACTICE
WHEN CARRYING OUT THE PROCEDURES
DESCRIBED IN THIS MANUAL.
1.2 Immobilising the vehicle prior
to service procedures
Before commencing any service procedure, the refuse
collection vehicle must be immobilised as follows:
1. Stand the vehicle on clean, level and stable ground.
2. Engage the parking brakes.
3. Select Neutral ‘N’.
4. Stop the engine.
5. Chock the wheels.
6. Check that the tailgate is in the normal lowered
position, locked to the body.
7. Turn the ‘Body main’ switch to ‘off’ position.
Remove and retain the key.
8. Switch ignition ‘off’. Remove and retain the key.
9. Secure a sign reading ‘DO NOT START OR
OPERATE VEHICLE’ to the steering wheel.
10. Lock all cab doors. Remove and retain the keys.
11. If necessary isolate or disconnect the battery.
(Refer to chassis‑cab manufacturer’s service
information for procedures).
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