rotork Schischek InMax User manual

Rotary drives
Translation of the original installation guide
Version 1.0 · 2021-05-27

Schischek GmbH
Mühlsteig 45, Gewerbegebiet Süd 5
90579 Langenzenn
Germany
Tel: [phone]
Fax: [phone]
Email: [email protected]
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2 Translation of the original installation guide · Version 1.0 · 2021-05-27

Contents
1 About these instructions...................................................................................... 7
2 Safety..................................................................................................................... 8
2.1 Warnings........................................................................................................ 8
2.1.1 Structure of the warnings................................................................ 8
2.1.2 Meaning of the signal words and symbols....................................... 9
2.2 Applicable directives....................................................................................... 10
3 Device description................................................................................................. 11
3.1 Intended use.................................................................................................. 11
3.2 Foreseeable misuse......................................................................................... 12
3.3 Type name..................................................................................................... 13
3.4 Housing options............................................................................................. 14
3.5 Special versions.............................................................................................. 15
3.6 Function / performance characteristics............................................................ 17
3.7 Electrical connections..................................................................................... 18
3.7.1 Cable types and circuit diagrams for size S...................................... 18
3.7.2 Cable types and circuit diagrams for size M..................................... 43
3.8 Power consumption as a function of supply voltage........................................ 57
3.9 Wire cross-sections for the supply................................................................... 58
3.10 Technical data................................................................................................ 59
3.10.1 Note on nominal values................................................................... 59
3.10.2 -Max-5.10, Max-5.10-CTS, Max-5.10-VAS....................................... 60
3.10.3 -Max-5.10-Y, Max-5.10-Y-CTS, Max-5.10-Y-VAS............................ 62
3.10.4 -Max-5.10-S, Max-5.10-S-CTS, Max-5.10-S-VAS.............................. 65
3.10.5 -Max-5.10-F, Max-5.10-F-CTS, Max-5.10-F-VAS.............................. 67
3.10.6 -Max-5.10-SF, Max-5.10-SF-CTS, Max-5.10-SF-VAS......................... 69
3.10.7 -Max-5.10-YF, Max-5.10-YF-CTS, Max-5.10-YF-VAS........................ 72
3.10.8 -Max-5.10-BF, Max-5.10-BF-CTS, Max-5.10-BF-VAS........................ 75
3.10.9 -Max-5.10-R, Max-5.10-R-CTS, Max-5.10-R-VAS............................. 78
3.10.10 -Max-5.10-CY, Max-5.10-CY-CTS, Max-5.10-CY-VAS..................... 80
3.10.11 -Max-5.10-CYF, Max-5.10-CYF-VAS................................................ 82
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3.10.12 -Max-15-F1, Max-15-F1-CTS, Max-15-F1-VAS................................. 85
3.10.13 -Max-15-F, Max-15-F-CTS, Max-15-F-VAS....................................... 87
3.10.14 -Max-15-SF, Max-15-SF-CTS, Max-15-SF-VAS.................................. 89
3.10.15 -Max-15-SF1, Max-15-SF1-CTS, Max-15-SF1-VAS............................ 91
3.10.16 -Max-15-YF, Max-15-YF-CTS, Max-15-YF-VAS................................. 94
3.10.17 -Max-15-BF1, Max-15-BF1-CTS, Max-15-BF1-VAS........................... 98
3.10.18 -Max-15-BF, Max-15-BF-CTS, Max-15-BF-VAS................................. 100
3.10.19 -Max-15-BF-TR................................................................................ 103
3.10.20 -Max-15-CYF, Max-15-CYF-VAS...................................................... 105
3.10.21 -Max-15.30, Max-15.30-CTS, Max-15.30-VAS................................. 107
3.10.22 -Max-15.30-Y, Max-15.30-Y-CTS, Max-15.30-Y-VAS...................... 109
3.10.23 -Max-15.30-S, Max-15.30-S-CTS, Max-15.30-S-VAS........................ 112
3.10.24 -Max-15.30-R, Max-15.30-R-CTS, Max-15.30-R-VAS....................... 114
3.10.25 -Max-15.30-CY............................................................................... 117
3.10.26 -Max-8-F1, Max-8-F1-CTS, Max-8-F1-VAS....................................... 119
3.10.27 -Max-8-SF1, Max-8-SF1-CTS, Max-8-SF1-VAS.................................. 121
3.10.28 -Max-8-BF1, Max-8-BF1-CTS, Max-8-BF1-VAS................................. 124
3.10.29 -Max-30-BF, Max-30-BF-CTM.......................................................... 126
3.10.30 -Max-30-BF3, Max-30-BF3-CTM...................................................... 129
3.10.31 -Max-30-F, Max-30-F-CTM.............................................................. 131
3.10.32 -Max-30-F3, Max-30-F3-CTM, Max-30-F3-VAM.............................. 133
3.10.33 -Max-30-SF, Max-30-SF-CTM, Max-30-SF-VAM............................... 135
3.10.34 -Max-30-SF3, Max-30-SF3-CTM, Max-30-SF3-VAM......................... 137
3.10.35 -Max-30-YF, Max-30-YF-CTM, Max-30-YF-VAM.............................. 140
3.10.36 -Max-50-BF, Max-50-BF-CTM.......................................................... 143
3.10.37 -Max-50-BF3, Max-50-BF3-CTM...................................................... 146
3.10.38 -Max-50-F, Max-50-F-CTM.............................................................. 148
3.10.39 -Max-50-F3, Max-50-F3-CTM.......................................................... 150
3.10.40 -Max-50-SF, Max-50-SF-CTM, Max-50-SF-VAM............................... 151
3.10.41 -Max-50-SF3, Max-50-SF3-CTM, Max-50-SF3-VAM......................... 155
3.10.42 -Max-50-YF, Max-50-YF-CTM.......................................................... 158
3.10.43 -Max-60-BF..................................................................................... 161
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3.10.44 -Max-60-F, Max-60-F-CTM.............................................................. 163
3.10.45 -Max-60-SF, Max-60-SF-CTM.......................................................... 164
3.10.46 -Max-50.75, Max-50.75-CTM, Max-50.75-VAM.............................. 168
3.10.47 -Max-50.75-S, Max-50.75-S-CTM.................................................... 169
3.10.48 -Max-50.75-Y, Max-50.75-Y-CTM................................................... 172
3.10.49 -Max-100, Max-100-CTM................................................................ 175
3.10.50 -Max-100-S, Max-100-S-CTM.......................................................... 176
3.10.51 -Max-100-Y, Max-100-Y-CTM......................................................... 180
3.10.52 -Max-150, Max-150-CTM, Max-150-VAM....................................... 183
3.10.53 -Max-150-S, Max-150-S-CTM, Max-150-S-VAM.............................. 184
3.11 Accessories..................................................................................................... 188
4 Transportation and storage................................................................................. 189
4.1 Transportation................................................................................................ 189
4.2 Packaging....................................................................................................... 189
4.3 Storage.......................................................................................................... 189
5 Installation and commissioning........................................................................... 190
5.1 Axle connection.............................................................................................. 195
5.2 Preparing for installation................................................................................. 195
5.3 Installation on air dampers (interlocking axle connection)................................ 197
5.3.1 Parameter setting............................................................................ 198
5.4 Installation on air dampers (friction-locked axle connection)............................ 201
5.5 Installation on fire dampers............................................................................ 202
5.6 Installation on ball cocks and throttle valves.................................................... 203
5.7 Installation of terminal boxes ... box on drive by means of installation bracket
MKK-S (accessory).......................................................................................... 204
5.8 Installation of auxiliary switch ... switch on the drive unit................................ 205
5.9 Installation outside......................................................................................... 205
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6 Operation.............................................................................................................. 206
6.1 Operating modes............................................................................................ 210
6.1.1 Manual operation............................................................................ 210
6.1.2 Operation with 3-second motor run time........................................ 210
6.1.3 3-point standard operation.............................................................. 211
6.1.4 Spring-return function..................................................................... 211
6.1.5 Use at ambient temperatures below -20 °C..................................... 212
6.1.6 Excessive temperatures.................................................................... 212
6.1.7 Synchronous operation.................................................................... 212
6.1.8 Mechanical protection (only F1/F3 types)......................................... 212
6.1.9 Power outage.................................................................................. 212
7 Maintenance......................................................................................................... 213
8 Troubleshooting................................................................................................... 215
9 Uninstalling, decommissioning, disposal............................................................. 220
10 EU declaration of incorporation as set out in the EC Machinery Directive
2006/42/EC, Annex II B.......................................................................................... 222
11 EU Declaration of Conformity.............................................................................. 224
12 EU Declaration of Conformity.............................................................................. 226
13 EU Declaration of Conformity.............................................................................. 228
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1 About these instructions
This installation guide describes sizes S and M of the rotary drive for different applications:
•InMax model: normal industrial applications
•RedMax model: for Zones 2 and 22 (according to ATEX)
•ExMax model: for Zones 1, 2, 21 and 22 (according to ATEX)
This installation guide describes the correct installation of the rotary drive and ensures its
safe operation. Staff must be familiar with the installation guide because insufficient aware-
ness of the contents can have profound consequences.
Insufficient knowledge or a failure to observe the installation guide can result in serious in-
jury, irreparable damage to property, or impaired performance for the rotary drive.
No liability is accepted for damage caused by insufficient knowledge of the installation
guide.
The original version of this installation guide was produced in German. The installation
guides in other languages are translations of the original.
1 | About these instructions
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2 Safety
2.1 Warnings
2.1.1 Structure of the warnings
All warnings in this document are structured as follows:
1 2 3 4 5
1 Hazard-specific symbol
2 Signal word
3 Type and source of the danger
4 Possible consequences of failure to observe
5 Approach to avoid danger
2 | Safety
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2.1.2 Meaning of the signal words and symbols
The following signal words are used in this document:
Signal word Meaning, consequences if not avoided
DANGER Indicates a dangerous situation, resulting in death or serious injury.
WARNING Indicates a potentially dangerous situation, which could result in death or serious
injury.
CAUTION Indicates a potentially dangerous situation, which could result in minor injury.
NOTE Indicates a potentially dangerous situation, which could result in damage to prop-
erty or the environment.
The following hazard symbols are used in this document:
Symbol Meaning
General warning about a hazardous area
Warning: dangerous electrical voltage
Warning: explosive substances
Warning: obstacles at ground level
Warning: risk of impact injuries
Warning: risk of hand injuries
2 | Safety
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2.2 Applicable directives
InMax model
Directive
CE label CE 0158
EMC directive 2014/30/EU
Low-voltage directive 2014/35/EU
RedMax model
Directive
ATEX directive 2014/34/EU
EU type examination EPS 18 ATEX 1 216 X
IECEx conformity IECEx EPS 18.0107X
Labelling of gases II 3 (3) G Ex db [ic Gc] IIC T6, T5 Gc
Labelling of gases (...-CTS/CTM) II 3 (3) G Ex db [ic Gc] IIB T6, T5 Gc
Labelling of dust II 3 (3) D Ex tc [ic Dc] IIIC T80°C, T95°C Dc
CE label CE 0158
EMC directive 2014/30/EU
Low-voltage directive 2014/35/EU
ExMax model
Directive
ATEX directive 2014/34/EU
EU type examination EPS 17 ATEX 1 132 X
IECEx conformity IECEx EPS 17.0065X
Labelling of gases II 2 (2) G Ex db [ib Gb] IIC T6, T5 Gb
Labelling of gases (...CTS/CTM) II 2 (2) G Ex db [ib Gb] IIB T6, T5 Gb
Labelling of dust II 2 (2) D Ex tb [ib Db] IIIC T80°C, T95°C Db
CE label CE 0158
EMC directive 2014/30/EU
Low-voltage directive 2014/35/EU
2 | Safety
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