Yaskawa Johb-smp3 User manual

MANUAL NO. SIEP C730600 0KA

YASKAWA AC Drive Option

PROFINET

Technical Manual

Model JOHB-SMP3

To correctly use the product, read this manual thoroughly and keep it for easy

reference, inspection, and maintenance.

Make sure that the end user receives this manual.

This Page Intentionally Blank

2YASKAWA SIEP C730600 0KA PROFINET Technical Manual

YASKAWA SIEP C730600 0KA PROFINET Technical Manual 3

Table of Contents

1. Preface and Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Applicable Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Registered Trademarks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Supplemental Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Section Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2. Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Compatible Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Install the Option on a GA500 Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

3. Receiving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Option Package Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Installation Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

4. Option Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Option PCB Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Communication Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Option LED States. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Power-Up Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

5. Installation Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Section Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Settings for DIP Switch S1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Procedures to Install and Wire Options on a Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Procedure A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Procedure B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Procedure C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Procedure D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Communication Cable Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Option Connection Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Communication Topology Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

GSDML File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

6. Related Drive Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

7. PROFINET Messaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

PROFINET Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Yaskawa Vendor-Specific Control and Status Words . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

The Control Word and the Status Word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Frequency Reference. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Output Frequency. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

4YASKAWA SIEP C730600 0KA PROFINET Technical Manual

Yaskawa P-Drive Communication Profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

The Control Word and the Status Word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Frequency Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Output Frequency. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

8. Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Introduction to PROFINET IO. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

PROFINET IO in the JOHB-SMP3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

PROFINET Configuration Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Yaskawa JOHB-SMP3 PROFINET I/O Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Cyclic Messaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Yaskawa Acyclic Parameter Access Mechanism. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Yaskawa P-Drive Acyclic Parameter Access Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Option High Priority Alarm Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Option Low Priority Alarm Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Identification and Maintenance Functions (I&M) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Alarm Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

9. Web Interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Home Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

PROFINET Page. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Network Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Chart Page. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Email Alerts Page (Requires Security Login) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Procedure: Conditional Email Set-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Parameter Access Page (Requires Security Login) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Settings Page (Requires Security Login). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Security Login. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Webpage Password . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Webpage Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Email Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

10. Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Drive-Side Error Codes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Minor Faults and Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

bUS Fault Tolerance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

bUS Fault Auto-Restart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

bUS Fault Delay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Option Error Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Option Fault Monitors U6-98 and U6-99 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Communication Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Self RAM Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

11. European Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

EMC Directive Compliance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

Option Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

12. Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

13. Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Disposal Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

YASKAWA SIEP C730600 0KA PROFINET Technical Manual 5

WEEE Directive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Revision History. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

1 Preface and Safety

6YASKAWA SIEP C730600 0KA PROFINET Technical Manual

1 Preface and Safety

YASKAWA Electric supplies component parts for use in a wide variety of industrial applications. The selection

and application of YASKAWA products remain the responsibility of the equipment designer or end user.

YASKAWA accepts no responsibility for the way its products are incorporated into the final system design. Under

no circumstances should any YASKAWA product be incorporated into any product or design as the exclusive or

sole safety control. Without exception, all controls should be designed to detect faults dynamically and fail safely

under all circumstances. All products designed to incorporate a component part manufactured by YASKAWA

must be supplied to the end user with appropriate warnings and instructions as to the safe use and operation of that

part. Any warnings provided by YASKAWA must be promptly provided to the end user. YASKAWA offers an

express warranty only as to the quality of its products in conforming to standards and specifications published in

the manual. NO OTHER WARRANTY, EXPRESS OR IMPLIED, IS OFFERED. YASKAWA assumes no

liability for any personal injury, property damage, losses, or claims arising from misapplication of its products.

◆Applicable Documentation

Document Description

JOHB-SMP3

Multi-Protocol EtherNet

Quick Setup Procedure

Document No. TOBP C730600 0H

Read this manual first.

The manual provides information about wiring, settings, functions, and troubleshooting. The manual is packaged together with the

product.

YASKAWA AC Drive Option

PROFINET

Technical Manual

Document No. SIEP C730600 0K

(This book)

The technical manual contains detailed information about the option.

Access the following sites to obtain the technical manual:

U.S.: http://www.yaskawa.com

Europe: http://www.yaskawa.eu.com

Japan: http://www.e-mechatronics.com

Other areas: Check the back cover of these manuals.

For questions, contact Yaskawa or a Yaskawa representative.

YASKAWA AC Drive

Manuals

Refer to the drive manual to connect with the option.

Drive manuals contain basic installation and wiring information in addition to detailed parameter setting, fault diagnostic, and

maintenance information.

The manuals also include important information about parameter settings and tuning the drive.

The Quick Start Guides are packaged with the drive.

The most recent versions of these manuals are available for download on our documentation websites:

U.S.: http://www.yaskawa.com

Europe: http://www.yaskawa.eu.com

Japan: http://www.e-mechatronics.com

Other areas: Check the back cover of these manuals.

For questions, contact Yaskawa or a Yaskawa representative.

◆Glossary

Term Definition

Option YASKAWA AC Drive Option JOHB-SMP3 with DIP switches set for PROFINET

Keypad •HOA Operator

•LCD Operator

•LED Operator

•HOA Keypad

•LCD Keypad

•LED Keypad

Hex. (Example: 900 (Hex.)) Identifies a unit for hexadecimal number format.

◆Registered Trademarks

•PROFINET is a registered trademark of PROFIBUS and PROFINET International (PI).

•Trademarks are the property of their respective owners.

◆Supplemental Safety Information

Read and understand this manual before installing, operating, or servicing this option. The option must be

installed according to this manual and local codes.

2 Overview

YASKAWA SIEP C730600 0KA PROFINET Technical Manual 7

The following conventions are used to indicate safety messages in this manual. Failure to heed these messages

could result in serious or possibly even fatal injury or damage to the products or to related equipment and systems.

DANGER This signal word identifies a hazard that will cause serious injury or death if you do not prevent it.

WARNING This signal word identifies a hazard that can cause death or serious injuries if you do not prevent it.

CAUTION This signal word identifies a hazardous situation, which, if not avoided, can cause minor or moderate injury.

NOTICE This signal word identifies a property damage message that is not related to personal injury.

■Section Safety

General Precautions

•The diagrams in this section may include options and drives without covers or safety shields to illustrate details. Be sure to reinstall covers or shields before operating any

devices. The option should be used according to the instructions described in this manual.

•The diagrams in this manual are provided as examples only and may not pertain to all products covered by this manual.

•The products and specifications described in this manual or the content and presentation of the manual may be changed without notice to improve the product and/or the

manual.

•Contact Yaskawa or a Yaskawa representative and provide the manual number shown on the front cover to order new copies of the manual.

DANGER Do not ignore the safety messages in this manual. If you ignore the safety messages in this manual, it will

cause serious injury or death. The manufacturer is not responsible for injuries or damage to equipment.

WARNING Electrical Shock Hazard. Do not modify the drive or option circuitry. Failure to obey can cause serious injury or

death, or cause damage to the drive or option and will void warranty. Yaskawa is not responsible for modifications of the product

made by the user.

NOTICE Damage to Equipment. Do not use steam or other disinfectants to fumigate wood for packaging the drive. Use

alternative methods, for example heat treatment, before you package the components. Gas from wood packaging fumigated

with halogen disinfectants, for example fluorine, chlorine, bromine, iodine or DOP gas (phthalic acid ester), can cause damage

to the drive.

2 Overview

This option provides a communications connection between the drive and a PROFINET network. The option

connects the drive to a PROFINET network and facilitates the exchange of data.

PROFINET is a communications link to connect industrial devices (for example smart motor controllers, operator

interfaces, and variable frequency drives) and control devices (for example, programmable controllers and

computers) to a network. PROFINET is a simple networking solution. PROFINET decreases the cost and time to

wire and install factory automation devices, and it gives the option to interchange like components from other

vendors.

PROFINET is an open network standard.

Install the option on a drive to perform the following functions from a PROFINET IO-Controller:

•Operate the drive

•Monitor the drive operation status

•Change drive parameter settings

JOHB-SMP3 is PROFINET Conformance Class A certified.

◆Compatible Products

You can use the option with these products:

Table 2.1 Compatible Products

Product Series Model(s) Software Version *1

A1000

CIMR-Ax2Axxxx

≥ 1020

CIMR-Ax4A0002 - 4A0675

CIMR-Ax4A0930, 4A1200 ≥ 3015

CIMR-Ax5Axxxx ≥ 5040

≥ 1017

U1000

CIMR-UxxAxxxx

≥ 1015

CIMR-UxxExxxx

CIMR-UxxPxxxx

CIMR-UxxWxxxx

2 Overview

8YASKAWA SIEP C730600 0KA PROFINET Technical Manual

Product Series Model(s) Software Version *1

Z1000 CIMR-ZxxAxxxx ≥ 1016

Z1000U

CIMR-ZxxUxxxx

≥ 6113

CIMR-ZxxExxxx

CIMR-ZxxPxxxx

CIMR-ZxxWxxxx

CR700 CIPR-CR70xxxxx ≥ 1012

FP605 CIPR-FP65xxxxx ≥ 1010

GA500 CIPR-GA50xxxxx ≥ 1010

GA700 CIPR-GA70xxxxx ≥ 1010

GA800 CIPR-GA80xxxxx ≥ 9010

HV600 CIPR-HV60xxxxx ≥ 1011

*1 Refer to “PRG”on the drive nameplate for the software version number.

Note:

•Refer to the option package labeling in the field designated “PRG (four digit number)”to identify the option software version.

•For Yaskawa customers in the North or South America regions:

If your product is not listed in Table 2.1, refer to the web page below to confirm this manual is correct for your product. The web page

provides a list of option manuals by product, and a direct link to download a PDF of the manual.

Scan QR code Or refer to:

http://www.yaskawa.com/optionlookup

◆Install the Option on a GA500 Drive

An option card mounting kit is necessary to install the option on a GA500 drive. The option card mounting kit

model is: JOHB-GA50. This kit is sold separately.

Refer to the option card mounting kit manual for more information about installation.

A - Option card mounting kit components (sold

separately)

B - Option

C - Drive front cover

Figure 2.1 Option Card Mounting Kit (JOHB-GA50)

3 Receiving

YASKAWA SIEP C730600 0KA PROFINET Technical Manual 9

3 Receiving

After you receive the option package:

•Make sure that there is no damage to the option and no parts are missing.

The Yaskawa warranty does not include damage from shipping. If there is damage to the option or other parts,

contact the shipping company immediately.

NOTICE Damage to Equipment. Do not use damaged parts to connect the drive and the option. Failure to comply

could damage the drive and option.

•Make sure that the model number on the option nameplate and the model number on the purchase order are the

same. Refer to Figure 4.1 for more information.

•Contact the distributor where you purchased the option or contact Yaskawa or a Yaskawa representative about

any problems with the option.

◆Option Package Contents

Table 3.1 Contents of Package

Option Contents Quantity

Option 1

Ground Wire *1 1

Screws (M3) 3 *2

LED Labels *3

1000-Series, Z1000U 1

GA500, GA700, GA800, CR700 1

Z1000, HV600, FP605 *4 1

Quick Setup Procedure 1

*1 GA500, GA700, GA800, and CR700 drives do not use the ground wire.

*2 GA700, GA800, CR700, HV600, and FP605 drives use two screws only.

*3 LED labels are located on this label sheet.

Figure 3.1 LED Label Sheet

4 Option Components

10 YASKAWA SIEP C730600 0KA PROFINET Technical Manual

*4 The LED label has transparent background and white letters. Please make sure that you use the correct label for Z1000, HV600, or

FP605.

◆Installation Tools

You can use these tools to install the option to the drive:

•A Phillips screwdriver or slotted screwdriver *1.

•Non-conductive tweezers or a tool with a tip width of approximately 0.5 mm (0.02 in) to set DIP switch S1.

•A pair of diagonal cutting pliers.

•A small file or medium-grit sandpaper.

*1 Phillips screw sizes are different for different drive capacities. Prepare different screwdrivers for different

screw sizes.

4 Option Components

◆Option PCB Components

A - Connector (CN5)

B - Installation hole

C - LED (NS) *1

D - LED (MS) *1

E - Ground terminal (FE) and installation hole *2

F - Port 2 LED (10/100) *1

G - Option modular connector CN1B (Port 2) (RJ45)

H - DIP switch S1

I - Port 2 LED (LINK/ACT) *1

J - Port 1 LED (10/100) *1

K - Option modular connector CN1A (Port 1) (RJ45)

L - Port 1 LED (LINK/ACT) *1

Figure 4.1 Option PCB Components

*1 Refer to Option LED States on page 11 for more information about the LEDs.

*2 Connect the included ground wire during installation. The ground wire is not necessary for installation on GA700, GA800, and

CR700 drives. For GA500 drives, connect the included ground wire to the separately-sold communication option case (model:

JOHB-GA50).

◆Communication Connector

Option connections CN1A (Port 1) and CN1B (Port 2) are connection points for customer-supplied PROFINET

network communication cables. These ports accept customer-supplied male 8-way ethernet modular RJ45

connectors.

Table 4.1 Male 8-way Ethernet Modular Connector (Customer-Supplied)

Male 8-way Ethernet Modular Connector Pin Description

1 (Pair 2) Transmit data (TXD) +

2 (Pair 2) Transmit data (TXD) -

3 (Pair 3) Receive data (RXD) +

4 (Pair 1) Not used

5 (Pair 1) Not used

6 (Pair 3) Receive data (RXD) -

7 (Pair 4) Not used

8 (Pair 4) Not used

4 Option Components

YASKAWA SIEP C730600 0KA PROFINET Technical Manual 11

◆Option LED States

The option has four LEDs:

•Bi-color Status LEDs:

–Module status (MS) red/green

–Network status (NS) red/green

•Ethernet Port LEDs (2 each):

–Network speed-10/100 green

–Link status and network activity-Link/Act green

A - 1000-Series, Z1000U

B - GA500, GA700, GA800, CR700

C - Z1000, HV600, FP605 *1

Figure 4.2 Option LED Labels

*1 LED label has transparent background and white letters. Please make sure that you use the correct label for Z1000, HV600, or

FP605.

Wait 2 seconds minimum for the power-up diagnostic process to complete before you verify the LED states. Table

4.2 shows the operating status of the option LEDs after the power-up diagnostic LED sequence is complete. The

number in parentheses in the "Display" column is the number of pulses of 250 ms ON and 250 ms OFF. When the

ON and OFF pulses complete for the number of times in parentheses, LED will be 500 ms OFF, then repeat the

cycle of ON and OFF for the number of times.

Refer to Table 4.3for more information about the LEDs.

Table 4.2 Option LED States

LED Name

Indication

Operating State Description

Color Display

- OFF Power supply off There is no power to the drive.

Green ON Option operating The option is operating normally and

initialization is complete.

Green Flashing (1) Diagnostics Diagnostic data available.

Green Flashing (2) Configuration tool Set by the hardware configuration tool for

identification purposes.

Red ON Default MAC or bad webpage

configuration.

The default MAC address is programmed

or the option detected an issue with the

webpage configuration.

Red Flashing (2) No IP (non-fatal) No IP address assigned.

Red Flashing (3) No station name (non-fatal) No station name assigned.

Red Flashing (5) EF0 (Forced Fault) Forced fault from the network.

Red/Green Flashing Option self-test The option is in self-test mode.

- OFF Power supply OFF or Offline -

Green ON Connected Connection established with IO-Controller

and in RUN mode.

Green Flashing Connected and stopped Connection established with IO-Controller

and in STOP mode.

Red Flashing (1) Lost communication Host communication is temporarily lost.

Red Flashing (2) Lost link No link detected to network.

Red Flashing (3) IP configuration error

The configured IP addresses are

incompatible. The IP Address (F7-01 to

F7-04) does not agree with the Subnet

Mask (F7-05 to F7-08) and/or the

Gateway Address (F7-09 to F7-12).

This will clear the fault automatically.

10/100 *1 Green OFF 10 Mbps is established -

5 Installation Procedure

12 YASKAWA SIEP C730600 0KA PROFINET Technical Manual

LED Name

Indication

Operating State Description

Color Display

Green ON 100 Mbps is established

LINK/ACT *1

- OFF Link is not established

Green ON Link is established

Green Flashing Link is established and there is network

activity

*1 To verify LED states, you must remove the drive front cover. Do not touch the drive main circuit terminal or circuit boards when you

remove the drive front cover.

■Power-Up Diagnostics

An LED test is performed each time the drive is powered up. The initial boot sequence can take several seconds.

After the LEDs complete the diagnostic LED sequence, the option is successfully initialized. The LEDs then

assume operational conditions as shown in Table 4.3.

Table 4.3 Power-Up Diagnostic LED Sequence

Sequence Module Status (MS) Network Status (NS) Time (ms)

1 Green OFF 250

2 Red OFF 250

3 Green OFF -

4 Green Green 250

5 Green Red 250

6 Green OFF -

5 Installation Procedure

◆Section Safety

DANGER Electrical Shock Hazard. Do not examine, connect, or disconnect wiring on an energized drive. Before

servicing, disconnect all power to the equipment and wait for the time specified on the warning label at a minimum. The internal

capacitor stays charged after the drive is de-energized. The charge indicator LED extinguishes when the DC bus voltage

decreases below 50 Vdc. When all indicators are OFF, measure for dangerous voltages to make sure that the drive is safe. If

you do work on the drive when it is energized, it will cause serious injury or death from electrical shock.

WARNING Electrical Shock Hazard. Do not operate the drive when covers are missing. Replace covers and shields

before you operate the drive. Use the drive only as specified by the instructions. Some figures in this section include drives

without covers or safety shields to more clearly show the inside of the drive. If covers or safety shields are missing from the

drive, it can cause serious injury or death.

WARNING Electrical Shock Hazard. Only let approved personnel install, wire, maintain, examine, replace parts, and

repair the drive. If personnel are not approved, it can cause serious injury or death.

WARNING Electrical Shock Hazard. Do not remove covers or touch circuit boards while the drive is energized. If you

touch the internal components of an energized drive, it can cause serious injury or death.

WARNING Electrical Shock Hazard. Do not use damaged wires, put too much force on the wiring, or cause damage to

the wire insulation. Damaged wires can cause serious injury or death.

WARNING Fire Hazard. Tighten all terminal screws to the correct tightening torque. Connections that are too loose or too

tight can cause incorrect operation and damage to the drive. Incorrect connections can also cause death or serious injury from

fire.

NOTICE Damage to Equipment. When you touch the option, make sure that you observe correct electrostatic

discharge (ESD) procedures. If you do not follow procedures, it can cause ESD damage to the drive circuitry.

NOTICE Damage to Equipment. Do not de-energize the drive while the drive is outputting voltage. Incorrect equipment

sequencing can cause damage to the drive.

NOTICE Do not operate a drive or connected equipment that has damaged or missing parts. You can cause damage to

the drive and connected equipment.

NOTICE Use Yaskawa connection cables or recommended cables only. Incorrect cables can cause the drive or option

to function incorrectly.

NOTICE Damage to Equipment. Correctly connect the connectors. Incorrect connections can cause malfunction or

damage to the equipment.

5 Installation Procedure

YASKAWA SIEP C730600 0KA PROFINET Technical Manual 13

NOTICE Damage to Equipment. Make sure that all connections are correct after you install the drive and connecting

peripheral devices. Incorrect connections can cause damage to the option.

◆Settings for DIP Switch S1

Use the DIP switch S1 on the option to select the communication protocol.

Use non-conductive tweezers or a tool with a tip width of approximately 0.5 mm (0.02 in) to set DIP switch S1.

Figure 5.1 shows the default settings for DIP switch S1.

Figure 5.1 Default Settings for DIP Switch S1

When you use PROFINET, set DIP switch S1 as shown in Figure 5.2.

Figure 5.2 PROFINET Settings for DIP Switch S1

Note:

If you set the DIP switch for a different protocol, it will erase all user-entered data from the JOHB-SMP3, including the Station Name.

◆Procedures to Install and Wire Options on a Drive

Procedures to install and wire the option are different for different drive models.

Refer to Table 5.1 to check the procedures to install and wire the option on a drive.

Table 5.1 Procedures to Install and Wire Options on a Drive

Product Series Procedures to Install and Wire Options on a Drive Page

A1000 Procedure A 13

U1000 Procedure A 13

Z1000U Procedure A 13

Z1000 Procedure B 15

GA500 *1 -

GA700 Procedure C 17

GA800 Procedure C 17

CR700 Procedure C 17

HV600 Procedure D 18

FP605 Procedure D 18

*1 To install the option on GA500 drives, use the option mounting kit (JOHB-GA50) and manual.

■Procedure A

This section shows the procedure to install and wire the option on a 1000-series drive.

Prepare the Drive for the Option

Correctly wire the drive as specified by the manual packaged with the drive. Make sure that the drive functions

correctly. Refer to the drive manuals for more information.

5 Installation Procedure

14 YASKAWA SIEP C730600 0KA PROFINET Technical Manual

A - Insertion point for CN5 connector

B - Option

C - Drive front cover

D - Keypad

E - LED label

F - Drive terminal cover

G - Removable tabs for wire routing

H - Included screws

I - Ground wire

J - Option modular connector CN1B (Port 2) (RJ45)

K - Option modular connector CN1A (Port 1) (RJ45)

L - Drive grounding terminal (FE)

M - Connector CN5-A

N - Connector CN5-B (Not available for

communication option installation.)

O - Connector CN5-C (Not available for

communication option installation.)

Figure 5.3 Drive Components with Option

Install the Option

DANGER Electrical Shock Hazard. Do not examine, connect, or disconnect wiring on an energized drive. Before

servicing, disconnect all power to the equipment and wait for the time specified on the warning label at a minimum. The internal

capacitor stays charged after the drive is de-energized. The charge indicator LED extinguishes when the DC bus voltage

decreases below 50 Vdc. When all indicators are OFF, measure for dangerous voltages to make sure that the drive is safe. If

you do work on the drive when it is energized, it will cause serious injury or death from electrical shock.

NOTICE Damage to Equipment. When you touch the option, make sure that you observe correct electrostatic

discharge (ESD) procedures. If you do not follow procedures, it can cause ESD damage to the drive circuitry.

Note:

You can only install this option into the CN5-A connector on the drive control board.

1. Shut off power to the drive and wait for the time specified on the drive warning label at a minimum.

Make sure that the charge indicator LED is unlit, then remove the keypad and front cover. Refer to the

drive manuals for more information.

2. Remove the keypad (D), front cover (C), and terminal cover (F).

3. Put the LED label (E) in the correct position on the drive front cover (C).

4. Install the option (B) into the CN5-A connector (M) on the drive and use the included screws (H) to put it in

place.

5. Use one of the remaining included screws (H) to connect one end of the ground wire (I) to the ground

terminal (L). Use the last remaining included screw (H) to connect the other end of the ground wire (I) to

the remaining ground terminal and installation hole on the option (B).

Tighten the screws to a correct tightening torque:

• 0.5 N∙m to 0.6 N∙m (4.4 lbf∙in to 5.3 lbf∙in)

Note:

The drive has only two ground terminal screw holes. When you connect three options, two options will share one ground

terminal.

6. Route the option wiring.

Procedures to wire the option are different for different drive models.

• You can route the option wiring through openings on the front cover of some models. Remove the

perforated tabs on the left side of the front cover as shown in Figure 5.4-A to create the necessary

openings on these models. To prevent damage to the cable from the cut end, treat the cut surface with

sandpaper.

• Route the option wiring inside the enclosure as shown in Figure 5.4-B.

Refer to the drive manuals for more information.

5 Installation Procedure

YASKAWA SIEP C730600 0KA PROFINET Technical Manual 15

Note:

Isolate communication cables from main circuit wiring and other electrical and power lines.

A - Route wires through the openings provided on

the left side of the front cover. *1

B - Use the open space provided inside the drive to

route option wiring.

Figure 5.4 Wire Routing Examples

*1 If there is wiring outside the enclosure, the drive will not meet Enclosed wall-mounted type (IP20/UL Type 1)

requirements.

7. Firmly connect the Ethernet communication cables to CN1B (Port 2) (J), and/or CN1A (Port 1) (K).

Isolate communication cables from main circuit wiring and other electrical and power lines. Make sure that

you firmly connect the cable end. Refer to Communication Cable Specifications on page 20 for more

information.

8. Reattach the front cover (C), terminal cover (F), and keypad (D).

Refer to the drive manuals for more information.

NOTICE Do not pinch cables between the front covers and the drive. Failure to comply could cause

erroneous operation.

9. Set drive parameters in Related Drive Parameters on page 22 for correct option performance.

■Procedure B

This section shows the procedure to install and wire the option on a Z1000 drive.

Prepare the Drive for the Option

Correctly wire the drive as specified by the manual packaged with the drive. Make sure that the drive functions

correctly. Refer to the drive manuals for more information.

5 Installation Procedure

16 YASKAWA SIEP C730600 0KA PROFINET Technical Manual

A - Drive grounding terminal (FE)

B - Option

C - Included screws

D - Drive front cover

E - Keypad

F - LED label

G - Ground wire

H - Option modular connector CN1B (Port 2) (RJ45)

I - Option modular connector CN1A (Port 1) (RJ45)

J - Insertion point for CN5 connector

K - Connector CN5

Figure 5.5 Drive Components with Option