rotork Insight 2 User manual

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1.0 INTRODUCTION..........................................................................................................................................7
1.1INSTALLING INSIGHT 2..................................................................................................................................7
1.2UNINSTALLING INSIGHT2..............................................................................................................................7
1.3UPDATING INSIGHT 2...................................................................................................................................7
2.0 LOGGING IN...............................................................................................................................................8
2.1LOGINSCREEN............................................................................................................................................8
2.2USER LEVELS..............................................................................................................................................8
2.2.1Viewer.............................................................................................................................................8
2.2.2 User................................................................................................................................................9
2.2.3 Service_Engineer.............................................................................................................................9
2.2.4 Administrator..................................................................................................................................9
3.0 HOME SCREEN .........................................................................................................................................10
3.1LAYOUT ..................................................................................................................................................11
3.2MENU BAR..............................................................................................................................................12
3.2.1 File................................................................................................................................................12
3.2.2 Connection....................................................................................................................................15
3.2.3 Security.........................................................................................................................................15
3.2.4 Tools.............................................................................................................................................16
3.2.5 Help ..............................................................................................................................................17
3.3ICON BAR................................................................................................................................................18
3.3.1 Open Configuration.......................................................................................................................18
3.3.2 SaveAs..........................................................................................................................................18
3.3.3 Save..............................................................................................................................................18
3.3.4 Print..............................................................................................................................................18
3.3.5. Send Configuration.......................................................................................................................18
3.3.6 Read Configuration........................................................................................................................18
3.3.7 Discard..........................................................................................................................................18
3.4SIDE PANEL..............................................................................................................................................19
3.4.1 Offline...........................................................................................................................................19
3.4.2 Bluetooth......................................................................................................................................19
3.5RANGE PANEL ..........................................................................................................................................20
3.6PRESENTATION WINDOW............................................................................................................................21
3.7STATUS BAR.............................................................................................................................................21
3.7.1 Connection Status..........................................................................................................................21
3.7.2 Actuator Login Level......................................................................................................................21
3.7.3 Insight 2LoginLevel ......................................................................................................................21
4.0 CONNECTING AND DISCONNECTING DEVICES..........................................................................................22
4.1SEARCHING FOR DEVICES.............................................................................................................................22
4.2CONNECTING TO AN ACTUATOR ....................................................................................................................23
4.3CONNECTING TO A BLUETOOTH SETTING TOOL .................................................................................................23
4.4DISCONNECTING FROM DEVICES....................................................................................................................23
5. CVA............................................................................................................................................................24
5.1CVQ/CVLDEVICE INFORMATION .................................................................................................................25
5.1.1 Valve Tag......................................................................................................................................25
5.1.2 CVA/CVQType...............................................................................................................................25
5.1.3 CVA Main PCB SoftwareVersion....................................................................................................25
5.1.4 Manufacturing Data......................................................................................................................25
5.1.5 ServiceNotes.................................................................................................................................25
5.1.6 DateofManufacture.....................................................................................................................25
5.1.7 CVA Hardware...............................................................................................................................25

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5.1.8 Main Controller Serial No...............................................................................................................25
5.1.9 UPS Controller Serial No.................................................................................................................25
5.1.10 Position Sensor Serial No..............................................................................................................25
5.1.11 Motor SensorSerial No................................................................................................................25
5.1.12 Force Sensor Serial No. ................................................................................................................26
5.1.13 User Interface Serial No...............................................................................................................26
5.2ACTUATOR CONFIGURATION -CVAVALVE SETUP .............................................................................................26
5.2.1 Valve Action Settings.....................................................................................................................26
5.2.2 MOVTag........................................................................................................................................26
5.2.3 Valve Action Settings.....................................................................................................................26
5.2.4 Input /OutputSetup......................................................................................................................27
5.3ADVANCED SETTINGS 1...............................................................................................................................27
5.3.1 Tight Shut Off................................................................................................................................27
5.3.2 Obstruction Action Active..............................................................................................................27
5.3.3 Obstruction Values Setup...............................................................................................................28
5.3.4 Manual Test Knob Setup................................................................................................................28
5.4ADVANCED SETTINGS 2...............................................................................................................................28
5.4.1 Travel Alarm Thresholds................................................................................................................28
5.4.2 Bumpless TransferSetup................................................................................................................28
5.5UPSCONFIGURATION AND STATUS ...............................................................................................................29
5.5.1 UPSConfiguration .........................................................................................................................29
5.5.2 UPSStatus Information..................................................................................................................30
5.6CVASTATUS............................................................................................................................................30
5.6.1 Actuator Position (%).....................................................................................................................30
5.6.2 Actuator Torque (%) ......................................................................................................................30
5.6.3 AnalogueDemandInput(mA)........................................................................................................30
5.6.4 Analogue Position Feedback (mA)..................................................................................................30
5.6.5 ESDInput Status............................................................................................................................30
5.7CVAMAIN DATALOGGER............................................................................................................................31
5.7.1 EventLogger .................................................................................................................................31
5.7.2 CVA Dwell Log...............................................................................................................................34
5.7.3 CVA TorqueLogs............................................................................................................................34
5.7.4 CVAMovement Log.......................................................................................................................35
6.0 IQ3 SETTINGS...........................................................................................................................................36
6.1ACTUATOR INFORMATION ...........................................................................................................................38
6.1.1 Actuator User Information.............................................................................................................38
6.1.2 Actuator Serial Numbers................................................................................................................38
6.1.3 Actuator Manufacturing Information.............................................................................................39
6.2ACTUATOR NAME PLATE.............................................................................................................................40
6.2.1 Actuator NamePlate Info..............................................................................................................40
6.2.2 Valve Manufacturing Information..................................................................................................41
6.2.3 Gearbox Manufacturing Information .............................................................................................42
6.3ACTUATOR SETTINGS..................................................................................................................................43
6.3.1 Basic Settings................................................................................................................................43
6.3.2 ESDConfiguration..........................................................................................................................44
6.3.3REMOTE CONFIGURATION ........................................................................................................................45
6.3.4 Local Configuration........................................................................................................................45
6.3.5 Special Mode Configuration...........................................................................................................46
6.4TORQUE SETTINGS.....................................................................................................................................47
6.4.1 CurrentTorqueReadings...............................................................................................................47
6.4.2 Actuator Torque Settings...............................................................................................................47
6.4.3 Torque Advanced Settings..............................................................................................................47
6.4.4 TorqueProfileSettings...................................................................................................................48
6.5POWER SETTINGS......................................................................................................................................48
6.5.1 Power Type....................................................................................................................................48
6.6DIGITAL INPUTSETTINGS.............................................................................................................................49

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6.6.1 DI Function....................................................................................................................................49
6.6.2 DI Input Type.................................................................................................................................49
6.7PARTIAL STROKE SETTINGS...........................................................................................................................50
6.7.1 Partial Stroke Enable.....................................................................................................................50
6.7.2 Partial Stroke Initial Position..........................................................................................................50
6.7.3 Partial Stroke Position (%)..............................................................................................................50
6.7.4 Partial Stroke Time to Position (sec)...............................................................................................50
6.7.5 PartialStroke Time to Limit (sec)....................................................................................................50
6.8RELAYSETTINGS........................................................................................................................................51
6.8.1 MonitorRelay Function..................................................................................................................51
6.8.2 Relay Settings................................................................................................................................52
6.9OPTION CONTROL .....................................................................................................................................53
6.9.1 Option Source Selection.................................................................................................................53
6.9.2 Auxiliary MaskConfiguration.........................................................................................................54
6.9.3 Option 1-4Configuration...............................................................................................................54
6.10CONTROL SETTINGS .................................................................................................................................55
6.10.1 Position Settings..........................................................................................................................55
6.10.2 Interrupter Timer.........................................................................................................................56
6.11UISETTINGS ..........................................................................................................................................57
6.11.1 Indication Configuration..............................................................................................................57
6.11.2 Communication Configuration.....................................................................................................58
6.12LANGUAGE SETTINGS................................................................................................................................58
6.12.1 Display Language........................................................................................................................58
6.12.2 Language Option Details..............................................................................................................59
6.13NAMUR SETTINGS ...................................................................................................................................59
6.13.1 NamurStatus..............................................................................................................................59
6.13.2 Namur Mask Settings (All groups)................................................................................................60
6.14ANALOGUE CONTROL/CPT/CTT/AIOOPTION...............................................................................................60
6.15EXTRA RELAYS S5-S8...............................................................................................................................60
7.0 IQ3 DATA LOGGER....................................................................................................................................61
7.1EVENTLOGGER .........................................................................................................................................62
7.1.1 TimeLine.......................................................................................................................................62
7.1.2 Trace View.....................................................................................................................................63
7.1.3 List View........................................................................................................................................64
7.2TORQUE PROFILE ......................................................................................................................................65
7.3TORQUE LIMIT PROFILES .............................................................................................................................65
7.4TORQUE REFERENCE PROFILE .......................................................................................................................66
7.5TORQUE REFERENCE LIMIT PROFILES..............................................................................................................67
7.6STARTS LOG.............................................................................................................................................68
7.7MOVEMENT LOG ......................................................................................................................................69
7.8CURRENT PARTIAL STROKE PROFILE ...............................................................................................................70
7.9VIBRATION TREND LOG...............................................................................................................................71
7.10BATTERY VOLTAGE AND TEMPERATURE TREND LOG .........................................................................................72
7.10.1 Battery Voltage Trend..................................................................................................................72
7.10.2 Temperature Trend......................................................................................................................72
7.11MOTOR STARTS AND OUTPUT TURNS TREND LOG ...........................................................................................73
7.12MISCELLANEOUS DATALOG DATA................................................................................................................74
7.12.1 Motor Related Data.....................................................................................................................74
1.12.2 Power Related Data.....................................................................................................................74
1.12.3 Limit Related Data.......................................................................................................................75
1.12.4 Environmental Related Data........................................................................................................75
8.0 EH PRO AND SI PRO SCREENS...................................................................................................................76
8.1BASIC SETTINGS ........................................................................................................................................78
8.1.1 Valve Tag......................................................................................................................................78
8.1.2 Close Action...................................................................................................................................78

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8.1.3 Open Action...................................................................................................................................78
8.1.4 Close Pressure (Limit) (%)...............................................................................................................78
8.1.5 Close Pressure (Mid) (%)................................................................................................................78
8.1.6 Open Pressure (Limit) (%)...............................................................................................................78
8.1.7 Open Pressure (Mid) (%)................................................................................................................78
8.1.8 Closed Limit...................................................................................................................................78
8.1.0 Open Limit.....................................................................................................................................78
8.2CONTACT RELAYS ......................................................................................................................................79
8.2.1 Contact– Function.........................................................................................................................79
8.2.2 Contact– Value.............................................................................................................................79
8.2.3 Contact– Form..............................................................................................................................79
8.3GENERAL SETTINGS....................................................................................................................................80
8.3.1 Remote Select................................................................................................................................80
8.3.2 Configure Local Controls................................................................................................................80
8.3.3 Low Power Mode...........................................................................................................................80
8.3.4 Closed LED Colour..........................................................................................................................80
8.4DIGITAL CONTROL .....................................................................................................................................81
8.4.1 Remote Priority .............................................................................................................................81
8.4.2 Hold Position.................................................................................................................................81
8.4.3 Position Hysteresis.........................................................................................................................81
8.4.4 OverPressure Hysteresis................................................................................................................81
8.4.5 Under Pressure Hysteresis..............................................................................................................81
8.5ESD/PARTIAL STROKE................................................................................................................................82
8.5.1 ESD...............................................................................................................................................82
8.5.2 Partial Stroke.................................................................................................................................83
8.5.3 Reference Partial StrokeTest Recorded Values...............................................................................83
8.6ANALOGUE CONTROL.................................................................................................................................84
8.6.1 Analogue Control...........................................................................................................................84
8.6.2 Flow Characterisation....................................................................................................................85
8.7INTERRUPTER TIMER ..................................................................................................................................86
8.7.1 Interrupter Timer...........................................................................................................................86
8.7.2 Interrupter Timer Direction............................................................................................................86
8.7.3 Interrupter Timer Start (%).............................................................................................................86
8.7.4 Interrupter Timer Stop(%).............................................................................................................86
8.7.5 Interrupter TimerInterval..............................................................................................................86
8.7.6 Interrupter Timer On Time.............................................................................................................86
8.7.7 Interrupter Timer Off Time.............................................................................................................86
8.7.8 Interrupter Timer withESD Enabled...............................................................................................86
8.8ACTUATOR STATISTICS................................................................................................................................87
8.8.1 Number of Times Open Limit Reached............................................................................................87
8.8.2 Number of Times Close LimitReached............................................................................................87
8.8.3 Time Spent Moving Open (sec).......................................................................................................87
8.8.4 Time Spent Moving Closed (sec).....................................................................................................87
8.8.5 Numberof ESD Events...................................................................................................................87
8.8.6 Numberof Motor Starts.................................................................................................................87
8.8.7 Number of Accumulator Recharges................................................................................................87
9.0 BLUETOOTH SETTING TOOL SCREENS.......................................................................................................88
9.1BTSTINFORMATION..................................................................................................................................88
9.1.1 Firmware Version..........................................................................................................................88
9.1.2 BatteryStatus(mV).......................................................................................................................88
9.1.3 Numberof Files.............................................................................................................................88
9.1.4 Free Space on the BTST (Bytes) ......................................................................................................88
9.1.5 Flash Memory sizeon BTST (Bytes).................................................................................................88
9.2CVA......................................................................................................................................................88
9.3IQ2.......................................................................................................................................................89
9.4EHP......................................................................................................................................................89