ROTOTILT ICS User manual

2017-10-13
_6800
2200325
Volvo EW 140E, 160E, 180E, EWR 150E & EW140D
Control System - ICS
Translation of the Original Instructions _EN

© Rototilt Group AB 2017-05-23
5
23 1
64
7
English
EN
Overview
The product described in the document consists of components for the ICS control system. The overviews
show standard equipment and options.
Refer to the illustrations and lists below and on the following pages.
Control system of the ICS type
The ICS consists of the following
components:
1. Harness, Boom
Connector with safety plug
2. Display
Switch, quick coupler locking function
Cab control unit, CCU
3. Handles with controls to operate
the functions on Rototilt® and the
base machine/excavator, ordered
separately
4. Valve block
El swivel
5. Rototilt® control unit, TCU
Zero position sensor. (ICS sensor,
ICS Securelock)
Frequency sensor. (ICS sensor, ICS
Securelock)
6. Feeder that regulates the oil ow
to the hydraulic circuit for extra
equipment on the base machine/
excavator.
7. Lock cylinder sensor. (ICS
Securelock)
LED lighting. (ICS Securelock)
!
IMPORTANT - Read through the instructions for the
control system, tiltrotator and base machine/excavator use
before starting work. Pay particular attention to the safety
instructions.
!
IMPORTANT - Pressurising the Rototilt® hydraulic
system means that the quick coupler locking function will
be pressurised.
!
IMPORTANT - A connected safety plug ensures that
the base machine/excavator’s quick coupler is not opened
accidentally during use of the tiltrotator.
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© Rototilt Group AB 2017-05-23
!
TCU
CCU
Sound
Light
English
EN
Control units
The control units has three diodes.
When the system works correctly, all the
diodes light with a xed light. When a
malfunction occurs the equivalent LED
emits a ashing light.
PWR (green) shows whether the unit is
powered up.
CAN (orange) shows whether
communications with the CAN bus works.
SYS (red) shows whether the unit’s
internal components are working
correctly.
The control units are not interchangeable.
Cab control unit, CCU
The control unit receives signals from the
handles and switches.
The control unit sends signals to the
feeder and tiltrotator via CAN bus.
In the cab control unit there is a buzzer
that sounds to attract the operator’s
attention that the quick coupler locking
function is open and in the event of a
fault.
Rototilt® control unit, TCU
The control unit receives signals from the
cab control unit, and from the sensor in
Rototilt®.
Rototilt® control unit sends signals to
valves and the LED-lamp.
There is a sensor in the Rototilt® control
unit that detects the tilt angle.
!
IMPORTANT - The control units have a similar
appearance, but the content differs. They are not
interchangeable.
Display
Settings, calibration and activation of
specic functions are made via the
display and its keys.
Switch, quick coupler locking
function
The quick coupler locking function switch
is interlocked to prevent unintentional
activation.
!
WARNING!
A problem has occurred if the buzzer starts to sound
without activating the quick coupler locking function
switch, see Display.
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© Rototilt Group AB 2017-05-23
Function 1
Handle Functions
* Index Finger Side
Function 2
Function 3
Function 4
Option 1*
Extra 2*
Function 5*
Function 6*
Rotation
Function 7
Function 8
Function 9
Function 10
Option 2*
Grapple*
Function 11*
Function 12*
Tilt
Right
Left
B 2
C
A 1
D
English
EN
Handles
The handles are equipped with switches
and rollers to control the functions
on Rototilt® and the base machine/
excavator.
The standard version has 2 rollers and 7
switches in each handle.
There are 5 switches for the base
machine/excavator functions.
The handle functions are congured by
an authorised installer. Functions are
programmed according to the following
standard unless otherwise stated.
Left Handle
A Rotation
1 Option 1
D Extra 2
Right Handle
B Tilt
2 Option 2
C Grip/Extra
!
IMPORTANT - The base machine/excavator’s factory
mounted handles have been replaced with handles
adapted for ICS.
Carefully check the changed functions, for both the base
machine/excavator and Rototilt®.
Feeder
The feeder regulates the oil ow to the
base machine/excavator’s extra hydraulic
circuit.
The servo pressure that regulates the
oil ow in the base machine/excavator’s
main valve is controlled by the feeder.
The feeder is variably controlled via the
control unit with the handles’ rollers.
Rototilt® operation
When the 8-way connector in the boom
harness is connected the feeder is
regulated in parallel with the valves on
Rototilt®. The hydraulic ow is adapted
for this. The ow runs in one direction.
Regulation of extra hydraulics
When the base machine/excavator is
operated without Rototilt® the feeder can
regulate the oil ow in the base machine/
excavator’s circuit in both directions.
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© Rototilt Group AB 2017-10-13
Planeringsskopa, rotation 360°
Rotation, 360° Rotation, 360°
Planeringsskopa, tilt 40°
Tilt, 40°
Tilt, 40°
Left Handle
1. Rotation, clockwise
2. Rotation, anti-clockwise
Right Handle
3. Tilt, right cylinder extension
4. Tilt, left cylinder extension
4
3
2
1
4
3
2
1
EN English
!
IMPORTANT - When using Rototilt®the base machine/
excavator’s pedals must not be used to further increase
the oil ow, as this can result in serious damage to
Rototilt®.
Operating Rototilt®
The control system ICS permits the tilt,
rotation, grapple and extra function to
be used in parallel and to be regulated
proportionally.
ICS works in parallel with any pedals on
the base machine/excavator. When using
Rototilt® the base machine/excavator’s
pedals must not be used to further
increase the oil ow.
A calibrated ICS system provides each
system with its optimal ow. The Rototilt®
can be seriously damaged, if the pedals
on the base machine/excavator are used
to further increase the ow.
Carefully check the position and functions
of the switches and buttons.
The appearance and placement of
switches may vary depending on the
base machine/excavator and handle.
The selected function opens the
equivalent directional valve on Rototilt®.
Activate the ICS control system
The system is activated when the base
machine/excavator is in the ignition
position.
Speed
The speed of all functions can be
adjusted.
The adjustment is made via Display,
menu Speed settings.
The speed can be adjusted generally
for all functions. The speed can also be
adjusted separately for each individual
function.
Operation
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© Rototilt Group AB 2017-10-13
2
Right
Left
B
1
2
D
EN English
Pulsating function
The ICS control system can give a
pulsating, shaking function to e.g. spread
material out of a tilting bucket.
Press in switch 1, no regulate the speed
with roller B.
Fixed hydraulic flow Extra 2
The ow can be locked using switch
2 (Hold), when the intended level is
reached with roller D (Extra2). Press and
hold the switch for 0.5 seconds.
The next time the switch (2) is pressed
the function releases and the ow
ceases.
!
IMPORTANT -
Carefully check the actual functions, on the display or the
handle decal.
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© Rototilt Group AB 2017-10-13
PWR CAN
SYS
EN English
Detach the tool
Position the tool horizontally, resting on
rm ground or so that the tool cannot
slide out of the attachment when the
quick coupler locks are opened.
!
IMPORTANT - If the tool can fall or change position in
connection with the procedure, there is a risk of damaging
the tool and/or the quick coupler.
!
IMPORTANT - It is only possible to open the lock when
the start menu is visible or from the trouble shooting menu.
Operating Rototilt® Quick coupler
Check that the display shows the start
menu. The symbol for the quick coupler
locking function is shown above the
green function key.
First press the green function key and
release it. The buzzer in the control unit
sounds.
Now move the quick coupler locking
function switch to the open position. It
is possible to regulate the switch for a
period of 10 seconds.
The lock remains open as long as the
switch remains open, but pressurising is
only performed during the selected time
period, 3-12 seconds. The selected time
can be checked on the display, Menu
Settings.
The switch must be switched on and
off again to repressurise the hydraulic
cylinder.
See the operating instructions for the
quick coupler.
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© Rototilt Group AB 2017-10-13
Indicator Rod - Open
EN English
When Rototilt® is pressurised
hydraulically the quick coupler locking
function is opened. The indication on the
quick coupler shows that the lock is open.
When the quick coupler’s locking wedge/
locking bolts are fully open, the tool can
be detached by slowly retracting the
bucket cylinder.
Return the switch to its original position
to close the lock.
Pressurising occurs during the selected
time, max 12 seconds. The selected time
can be checked on the display, Menu
Settings. The switch must be switched
on and off again to repressurise the
hydraulic cylinder.
A warning is shown on the display if the
quick coupler is in the open position.
The base machine/excavator can be
equipped with different combinations of
quick coupler and machine coupler. The
illustration and text on the display are
dependent on the combination.
Both the quick coupler and the machine
coupler are available with and without
electronic monitoring (SecureLock).
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© Rototilt Group AB 2017-10-13
Indicator Rod - Closed
Locking Wedge - Closed
EN English
Detach the tool
Open the quick coupler and check that
the indication shows that the coupler is
open.
Refer to the quick coupler section.
Position the quick coupler so that its
coupling mechanism is correctly aligned
with the tool’s attachment frame.
Now slowly pivot the tool by extending
the bucket cylinder.
Adjust with small shaft or boom
movements if necessary.
Return the switch for quick coupler
locking function.
The quick coupler’s locking cylinder
returns to its closed position. The
indication on the display, conrms the
switch is in the locked position.
The indicator on the quick coupler shows
that the coupler locking function is in the
lock position.
Inspection of the quick coupler locking
function.
i
INFO - If the quick coupler locking function is in the
closed position when the tool is attached, the switch must
be switched on, off and on again.
Inspection of the quick coupler
locking function
Even if the indication shows that the
locking wedge has engaged in the locked
position, perform the following test to
check the tool is attached securely:
Push the tool forwards towards the
ground, see the illustration to the left.
Operate the bucket in this position,
inwards and outwards to check that
the locking wedge has locked the tool
correctly.
Rotate the quick coupler and check, from
the operator position, that the locking
wedge/locking bolts have engaged.
In the event of uncertainty; walk around
the machine and conduct a visual
inspection.
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© Rototilt Group AB 2017-10-13
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1
1 2
3
EN English
Quick coupler with Secure Lock
Operate in the same way as the quick
coupler without Secure Lock, see above.
When the quick coupler is opened a
warning is given that the locking cylinder
has been retracted and is in the open
position.
When the quick coupler is closed, the
message indicates the locking cylinder
is extended and is in a securely locked
position.
Inspection of the quick coupler locking
function.
A warning text appears on the display if
the tool is not coupled correctly.
If you do not intended to couple an tool
the warning must be acknowledged.
First press the green function key and
release it.
Now press the OK function key. The
buzzer warning signal stops.
Return to the start menu, using any key.
A visual warning will be shown at 30
second intervals as long as Rototilt® is
running without a tool and remains visible
until any key is pressed again.
Quick coupler QuickChange™
Operate in the same way as the quick
coupler, see above.
When the quick coupler is opened a
warning is given that the locking bolts
has been retracted and is in the open
position
When closing the coupler, the rst pin (1)
and then pin (2) and nally the locking
bolts (3) are engaged.
The quick coupler locking function cannot
be closed until both pins in the attachment
frame are positioned correctly.
The position on the quick coupler’s three
sensors are monitored continuously. All
sensors are highlighted in green on the
display when the tool is coupled correctly.
Inspection of the quick coupler locking
function
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© Rototilt Group AB 2017-10-13
EN English
Detach Rototilt®
Always park the tiltrotator on a stable and
at surface, without the tool. Make sure
that Rototilt® cannot tip over.
Disconnect the hydraulic hoses and
harness between the Rototilt® and base
machine/excavator. The tiltrotator is
now detached from the base machine/
excavator.
If the machine coupler is open while the
harness to the tiltrotator is still connected,
a warning is shown on the display.
Safety plug
The function is used to block the base
machine/excavator’s ordinary quick
coupler when the tiltrotator is installed.
Replace the Rototilt® contact with the
safety plug and the base machine/
excavator’s quick coupler will work
normally. The safety plug is not included
in all systems.
Operating extra hydraulics
Detach Rototilt®.
Now select regulation of extra hydraulics
on the display, by activating the double
feeder. Conrm with the OK function key
To return to controlling Rototilt®, the
tiltrotator must rst be coupled and
connected to the base machine/
excavator. Now select Rototilt® operation
on the display and conrm the selection
with the green function key and then the
OK function key.
Control of the oil ow in the base
machine/excavator’s extra hydraulics
circuit can be performed using the roller
or switch. Both options work in parallel
with any pedals on the base machine/
excavator.
Roller for the tilt function, B, regulates the
ow in both directions.
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© Rototilt Group AB 2017-10-13
Right
2B
Left Right
2B1
EN English
!
IMPORTANT - The base machine/excavator’s factory
mounted handles have been replaced with handles
adapted for ICS. Carefully check the changed functions,
for both the base machine/excavator and Rototilt®.
Fixed hydraulic flow
The ow can be locked using switch 2,
when the intended level is reached with
roller B.
Press and hold the switch for 0.5
seconds.
The next time the switch (2) is pressed
the function releases and the ow
ceases.
On/Off control
Left handle, Switch 1 starts and closes
full ow in one direction.
Right handle, switch 2 starts and closes
full ow in the other direction.
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© Rototilt Group AB 2017-10-13
PWR CAN
SYS
5-8
C
A
B
1-4
10
D
9
11
English
EN
Operator settings of ICS
i
INFO - Prole 0 is reserved for the installer and can not
be modied by another user.
!
IMPORTANT - It is only possible to open the lock when
the start menu is visible or from the trouble shooting
menu.
Display
ICS & ICS Direct is congured during
installation with the help of the display.
The installer uses prole 0.
Drivers can make settings on the display
and save them to their proles. The last
selected prole remains active during
start-up, change if necessary.
Unless otherwise stated make the
changes as follows: Move the cursor
using the arrow keys. Conrm with OK.
Adjust the values. Conrm. Return to the
previous menu using the right function
key (red).
A. In the uppermost list is the current
menu and symbols.
B. There are 8 submenus in the start
menu:
1. Angles
2. Speed
3. Brightness
4. Language
5. Information
6. Handles
7. Trouble shooting
8. Settings
C. In the lowermost list are icons for
the active alternative in the control
system.
D. The display has a total of 8 keys:
9. Three function keys
blue, green & red
10. Four arrow keys
Change values & navigate in the
menu
11. One key to conrm (OK).
Quick coupler
The symbol for the quick coupler is
shown in the lower list on the menus
Start and Trouble shooting.
In order to open the quick coupler, the
green function key must rst be pressed
and released.
The then buzzer sounds and the lock
switch can then be regulated during 10
seconds.
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© Rototilt Group AB 2017-10-13
1
32
English
EN
i
INFO - Prole 0 is reserved for the installer and can not
be modied by another user.
i
INFO - A system restart is required to activate the
change in language.
Profile
Settings for each operator can also be
set and saved in different proles via the
display.
Mark settings in the start menu, conrm
with OK.
1. Specied values for the operator prole
are changed using the arrow keys.
2. The selection is conrmed with OK.
3. Return to the start menu with the right
function key (red).
Make the settings under each menu and
save on the active operator prole.
Language
The language setting is changed via
the menu. The 7 options are; English,
Swedish, Finnish, Norwegian, German,
Danish and French.
Select the ag for the required language.
Conrm with OK.
Perform a restart to activate the setting.
Brightness
The display brightness is adjusted with
the arrow keys.
Conrm with OK.
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© Rototilt Group AB 2017-10-13 English
EN
Angles
Information about rotation* and tilt angles
are found via the menu and give the
opportunity to select special functions.
Pulse function
The shake function is always active on
start-up of the system.
Shake the bucket by pressing and
holding switch 1, left-hand handle and
at the same time pull roller B, right-hand
handle for tilt.
Set position*
Select set position and press OK to save
the current rotor and tilt positions in the
memory for the next time the system is
started.
Saved position*
Select the function and press OK.
When switch 1, left-hand handle is
activated the rotor and tilt functions move
to the saved, predened positions.
The function is only active in this view.
*Does not apply in ICS Basic.
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© Rototilt Group AB 2017-10-13
*
*Not visible for operator when RPS is installed.
English
EN
Automatic Grade Control
If the automatic tilt and rotation function
is included in the installed excavation
system, it can be controlled via ICS.
Select the icon for Menu: Angles and
then conrm your choice with OK. Select
Aut grade control (AGC) in the view in
the display using the arrow keys. Conrm
your choice with OK. Activate the function
by pressing and holding the switch on
the handle. This is generally located on
the right-hand handle; check against the
handle decal.
The function is only active in this view.
Shake function/Frequency
Select Frequency and adjust the
frequency of the shake function.
Pressurising
Select Feeder time Coupler and set the
required value (3-12 sec). The saved
value regulates the time that the quick
coupler locking function is pressurised.
Calibrate angles
In order for the angle display to work
correctly it must be calibrated with the
right bucket. Calibration is performed with
the bottom of the bucket at against the
ground.
Now highlight the symbol to save
(diskette), using the arrow keys
Conrm with the OK function key.
i
INFO -
If RPS is installed, the angles are calibrated by an
authorised installer.
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© Rototilt Group AB 2017-10-13
Serial number 000655360
Program version, Cabin Rototilt
11.222.333
Program version, Display Rototilt
11.222.333
Program version, Tiltrotator 01.002.003
Supply voltage Cab 0.0V
Tiltrotator 0.0V
Time 12:42
Date 2016-10-01
Hours counters
Power on 0:08
Rotor 0:00
Tilt 0:00
Grapple 0:00
Extra2 0:00
English
EN
Speed
Both the general speed, and the speed
of specic functions are adjusted via the
menu.
Navigate between the functions using the
vertical arrow keys.
Adjust the values of each function using
the horizontal arrow keys. Conrm the
settings with OK.
System Information
Serial number – the tiltrotator’s
individual number, also found on the type
plate.
Software version – shows the version
number for the software on each unit,
control unit, display and tiltrotator.
Supply Voltage – current supply to the
control unit and tiltrotator.
Time – current time. Highlight the row
and press the green function button to
adjust the time. In some cases Bat Clock
is not connected, which results in the
system losing the time and date setting.
Date – current date.
Hours counters - shows the total
running hours for the tiltrotator, and the
total running hours for each function.
Joysticks
The functions of the rollers and switches
are described on the menu.
It is possible to change direction:
select the function and conrm.
Switch direction with x/x.
A dash above the function shows that it is
inverted. Conrm.
Information concerning the handles'
current conguration is available in three
places: On the decal, on the display and
in the instructions for the base machine/
excavator.
!
IMPORTANT - The base machine/excavator’s factory
mounted handles have been replaced with handles
adapted to the control system.
Carefully check the changed functions, for both the base
machine/excavator and alternative control.
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© Rototilt Group AB 2017-10-13 English
EN
Reminder interval 8 hours
The system shows a reminder, after
every 8 hours of operation. The reminder
indicates that a requisite service must be
carried out.
If the ILS option is specied, the 8 hours
of operation reminder is automatically
switched off.
See the Instruction for use for Rototilt®.
Reminder general interval
The system also shows reminders for,
every 40, every 160 and every 500 hours
of operation.
See the Instruction for use for Rototilt®.
!
IMPORTANT - Detailed information about the
measures to be performed in each interval can be found
in Instruction for use for the tiltrotator. Interval: ”Daily
inspection” every ”8th operating hour” refers to different
service points.
Double feeder
The position Double feeder can be
activated after Rototilt® has been
disengaged.
The function is either controlled with
roller B, or with switch 1 and 2.
Activate control with the switch via the
angles menu.
”On/off Double Feeder” must be
conrmed with OK.
The function is only active in this view.
See Operating extra hydraulics.
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© Rototilt Group AB 2017-10-13
Forward
Backward Conrm
English
EN
Alarm
The menu has three levels: Current
alarm, Historical alarm and Alarm log.
Press the middle function button (green)
to progress through the levels. Use the
right function button (red) to go back.
Select an alarm and conrm with OK.
Detailed information about the alarm is
displayed.
Input signals
The menu shows information about the
input signals to rollers, shut-off levers and
switches.
A non-calibrated roller is red and shows
voltage (V) instead of per cent (%).
Trouble shooting ICS
Output signals
The menu shows the applicable currents
on each output signal.
i
INFO – When the shut-off lever is down no reading on
the switches is shown.
When the shut-off lever is down no reading on the rollers
is shown.
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© Rototilt Group AB 2017-10-13
2
1
3
English
EN
Quick coupler lock
The menu shows information about input
and output signals to the lock circuit.
It is possible to activate the lock using the
function key in the middle, (green).
Also refer to “Detach the tool” in the
instructions for use.
When the lock switch is active the two
upper circles are lit green.
When the valve coils are active the two
lower circles are lit green.
The actual placement of the locking
wedge is shown with a staple against a
red-green-yellow scale.
1. Coupler Sensor concerns the quick
coupler’s locking wedge.
2. Coupler Sensor, RAC concerns the
machine coupler’s locking wedge.
3. If the tiltrotator is equipped with the
option: QuickChange™ coupler an
alternative symbol is shown, see
under Coupler Sensor.
Trouble shooting of machine
coupler
Communications error
The message RAC ofine indicates a
communications error on the CAN-bus.
The warning is shown both for errors on
the CAN-bus and in event of a power
failure.
Sensor failure
The message indicates a sensor error in
the machine coupler.
The value of the actual voltage is a help
when trouble shooting.
Values close to 0V indicate a short-circuit
to earth.
Values close to 5V indicate a short-circuit
to the supply.
Detailed trouble shooting of machine
coupler, see Instructions for use Machine
coupler.
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