ROTOTILT Komatsu PC210 User manual

2018-06-28
_0000
2200441
Control System - ICS
PC210, PC228, PC240, PC290 & PC360
Komatsu
Translation of the Original Instructions _EN

© Rototilt Group AB 2018-06-28
5
2 31
64 7
EN English
Overview
The product described in the document consists of components for the ICS control system. The overviews
show standard equipment and options.
Refer to the gures and lists below as well as on the following pages.
ICS control system
ICS control system consists of the
following components:
1. Harness, boom
Contact (SecureLock, machine
coupler)
Contact with safety plug
2. Display
Switch for tool replacement.
Cab control unit, CCU
3. Handles with controls to operate
Rototilt®functions and base machine
functions are ordered separately
4. Locking cylinder sensor.
(ICS SecureLock)
LED lighting. (ICS SecureLock)
5. Valve block
Electric swivel
6. Rototilt®control unit, TCU
Zero-position sensor. (ICS sensor,
ICS SecureLock)
Frequency sensor. (ICS sensor,
ICS SecureLock)
7. Connection to the base machine control
unit.
!
IMPORTANT - Read the Instructions for Use for the
control system, tiltrotator and base machine before
starting work. Pay particular attention to the safety
instructions.
!
IMPORTANT - Pressurising the Rototilt®hydraulic
system means that the quick coupler locking
function will be pressurised.
!
IMPORTANT - Connected safety plug ensures that
the base machine’s quick coupler is not opened
accidentally during use of the tiltrotator.
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© Rototilt Group AB 2018-06-28
!
PULSATING
LIGHT
FIXED
LIGHT
TCU
CCU
Sound
Light
Power
CAN-bus
Internal
Error
LED INDICATIONS
OK Error
EN English
Control unit
The control units have three LEDs:
green, orange and red. When the system
is working correctly, all LEDs light and
with no ashing.
When a malfunction occurs the relevant
LED begins ashing.
PWR (green) shows whether the unit is
powered up.
CAN (orange) shows whether
communications with CAN bus are
working.
SYS (red) shows whether the unit’s
internal components are working
correctly.
The control units are not interchangeable.
Cab control unit, CCU
The control unit receives signals from the
handles and switches.
The control unit sends signals to the
valve block shunt and tiltrotator via CAN
bus.
Rototilt® control unit, TCU
The control unit receives signals from
the cab control unit, and from sensors in
Rototilt®.
Rototilt® control unit sends signals to
valves and LED lamp.
There is a sensor in the Rototilt® control
unit that detects the tilt angle.
!
IMPORTANT - The control units have a similar
appearance but the content differs. They are not
interchangeable.
Display
Settings, calibration and activation of
certain functions are made via the display
and its keys.
There is a buzzer in the display that
sounds to attract the operator’s attention
if the quick coupler locking function is
open or in the event of a fault.
Switch, quick coupler locking
function
The quick coupler locking function switch
is interlocked. This prevents accidental
activation of the quick coupler locking
function.
!
WARNING! A problem has occurred if the buzzer
sounds without activating the quick coupler locking
function switch. The display shows information
about the current problem.
2200441_ _0000

© Rototilt Group AB 2018-06-28
2017-07-042200002
Rototilt®
6679SE - Bruksanvisning i original _SE
2017-10-13_68002200212
Control System - ICS
SE - Bruksanvisning i original _SE
ECU =
Excavator
Control
Unit
Refer to Basemachine´s “Instructions for Use” and/or
“Schematics” to locate ECU in question.
EN English
Machine control
Machine control regulates the oil ow to
the hydraulic circuit for extra equipment
on the base machine. Movement of
the rollers in the handles affects the oil
ow in the machine's main valve via the
control unit.
The system has two different functions:
Rototilt® control
When the 8-pole connector on the stick is
connected, a ow is regulated parallel to
the valves on Rototilt ® and the hydraulic
ow is adjusted to this.
The ow runs in one direction only.
Regulation of extra hydraulics
When the base machine is run without
Rototilt ®, the control can be used to
regulate the oil ow in the machine circuit
for extra hydraulics.
The ow can be regulated in both
directions.
Handles
The handles are equipped with switches
and rollers to control Rototilt® and base
machine functions.
The handle functions are congured as
described on the sticker.
Also see display & Instructions for Use
!
IMPORTANT - The base machine’s factor-installed
handles have been replaced with handles adapted
for ICS.
Carefully check the changed functions, for both the
base machine and Rototilt®.
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© Rototilt Group AB 2018-06-28
EN
Handle Functions
* Index Finger Side
Quick Coupler
Locking function
Power
Rotation
*Option 1
Hammer
Signal horn
Tilt
*Option 2
5410447
*Slope *Grapple
Decal Option 1
EN
Handle Functions
* Index Finger Side
Extra machine
Quick Coupler
Locking function
Power
Rotation
*Option 1
*Activate
track steering
Grapple / Extra 2
Hammer
Signal horn
Tilt
*Option 2
5410810
*Track steering F/R *Track steering R/L
Decal Option 2
EN English
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© Rototilt Group AB 2018-06-27
Planeringsskopa, rotation 360°
Rotation, 360° Rotation, 360°
Planeringsskopa, tilt 40°
Tilt, 40°
Tilt, 40°
Left Handle
1. Rotation, clockwise
2. Rotation, anti-clockwise
Right Handle
3. Tilt, right cylinder extension
4. Tilt, left cylinder extension
4
3
2
1
4
3
2
1
EN English
!
IMPORTANT - When using Rototilt®the base machine
pedals must not be used to further increase the oil ow, as
this can result in serious damage to Rototilt®.
Operating Rototilt®
The ICS control system permits tilt,
rotation, grapple and an extra function to
be used in parallel and to be regulated
proportionally.
ICS works in parallel with any pedals on
the base machine. When using Rototilt®
the base machine’s pedals must not be
used to regulate the oil ow.
A calibrated ICS system provides each
system with its optimal ow. The Rototilt®
can be seriously damaged if the pedals
on the base machine are used to further
increase the ow.
Carefully check the positions and
functions of the switches.
The appearance and placement of
switches may vary depending on the
base machine and handle.
The selected function opens the
equivalent valve directional on Rototilt®.
Activate the ICS control
system
The system is activated when the base
machine is in the ignition position.
Speed
The speed of all functions can be
adjusted.
The adjustment is made via Display,
Speed settings menu.
The speed can be adjusted in general
for all functions. The speed can also be
adjusted separately for each individual
function.
Operation
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© Rototilt Group AB 2018-06-27
Pulse function
#1 #2
TILT
HOLD 0,5 sec
#2EXTRA2#1
Hold function
PULSE
Hold-to-Run
EN English
Pulsating function
The ICS control system can produce a
pulsating, shaking function to spread
material out of a tilting bucket, for
example.
Press the Pulse switch, then adjust the
speed with the roller for the tilt function.
Non-variable hydraulic flow, Extra 2
The ow can be locked using the Hold
switch when the intended level is reached
with roller for Extra 2. Press and hold the
switch for 0.5 seconds.
The next time the switch is pressed for
the hold function, the function and ow
stop.
!
IMPORTANT - The base machine’s factory-installed
handles have been replaced with handles adapted for
ICS. Carefully check the changed functions, for both the
base machine and Rototilt®.
!
IMPORTANT -
Carefully check the relevant functions, on the display or
the handle sticker.
i
INFO – The illustration shows a general conguration of
the handle functions. Conrm current settings via the
menu: Handle in display..
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© Rototilt Group AB 2018-06-27
EN English
Detach the tool
Position the tool horizontally, resting on
rm ground or so that the tool cannot
slide out of the attachment when the
quick coupler locks are opened.
!
IMPORTANT - If the tool can fall or change position in
connection with the procedure, there is a risk of damaging
the tool and/or quick coupler.
!
IMPORTANT - It is only possible to open the lock when
the start menu is visible or from the troubleshooting menu.
Operating Rototilt® quick coupler
Check that the display shows the start
menu. The icon for the quick coupler
locking function is shown above the
green function key.
First press the green function key and
release it.
The buzzer in the control unit sounds.
Now move the quick coupler locking
function switch to the open position.
The switch is enabled for a period of
10 seconds.
The lock remains open as long as the
switch remains open, but pressurising
is only performed during the preset time
period, 3-12 seconds.
The preset time can be checked on the
display, Menu Settings.
The switch must be switched on and then
off again to repressurise the hydraulic
cylinder.
See the Instructions for Use for the quick
coupler.
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© Rototilt Group AB 2018-06-27
Indicator Rod - Open
EN English
When Rototilt® is pressurised
hydraulically the quick coupler locking
function is opened. The indication on the
quick coupler shows that the lock is open.
When the quick coupler’s locking wedge/
locking pistons are fully open, the tool
can be detached by slowly retracting the
bucket cylinder.
Return the switch to its original position
to close the lock.
Pressurising is for a preset period of
maximum 12 seconds. The default time
can be checked on the display, Menu
Settings.
The switch must be switched on and then
off again to repressurise the hydraulic
cylinder.
A warning is shown on the display if the
quick coupler is in the open position.
The base machine can be equipped with
different combinations of quick coupler
and machine coupler. The gure and
text on the display are dependent on the
combination.
Both the quick coupler and the machine
coupler are available with and without
electronic monitoring (SecureLock).
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© Rototilt Group AB 2018-06-27
Indicator Rod - Closed
Locking Wedge - Closed
EN English
Attach the tool
Open the quick coupler and check that
the indication shows that the attachment
is open.
Refer to the quick coupler section.
Position the quick coupler so that its
attachment is correctly aligned with the
tool’s attachment frame.
Now slowly pivot the tool by extending
the bucket cylinder.
Adjust with small stick or boom
movements if necessary.
Reset the switch for quick coupler locking
function.
The quick coupler’s locking cylinder
returns to its closed position. The
indication on the display conrms that the
switch is in the locked position.
The indicator on the quick coupler shows
that the quick coupler locking function is
in the locked position.
Inspect the quick coupler locking function
i
INFO - If the quick coupler locking function is in the
closed position when the tool is attached, the switch must
be switched on, off and on again.
Inspection of the quick coupler
locking function
Even if the indication shows that the
locking wedge has engaged in the locked
position, perform the following test to
check that the tool is securely attached:
Push the tool forwards towards the
ground; see the gure to the left.
Operate the bucket in this position, inwards
and outwards, to check that the locking
wedge has correctly locked the tool.
Rotate the quick coupler and check from
the operator position that the locking
wedge/locking pistons have engaged.
In the event of uncertainty, exit the
machine and conduct a visual check.
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