Roundup VCT-20 Deluxe User manual

Model VCT-20 Deluxe
VERTICAL CONTACT
TOASTER
Owner’s Manual
P/N 1010747 Rev. G 11/15
MANUFACTURING
NUMBERS:
9200580
9200582
9200583
9200584
C US
A
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D
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VERTICAL CONTACT TOASTER
2P/N 1010747 Rev. G 11/15
General
This manual provides the safety, installation and oper-
ating procedures for your product. We recommend that
all information contained in this manual be read prior to
installing and operating the unit.
Your Vertical Contact Toaster Model VCT-20 is manu-
factured from the finest materials available and is
assembled to Roundup’s strict quality standards. This
unit has been tested at the factory to ensure depend-
able trouble-free operation.
OWNER INFORMATION
TABLE OF CONTENTS
IMPORTANT! Keep these instructions for future reference. If the unit changes ownership,
be sure this manual accompanies the equipment.
Warranty Information
Please read the full text of the Limited Warranty in this
manual.
If the unit arrives damaged, contact the carrier imme-
diately and file a damage claim with them. Save all
packing materials when filing a claim. Freight damage
claims are the responsibility of the purchaser and are
not covered under warranty.
The warranty does not extend to:
• Damages caused in shipment or damage as
result of improper use.
• Installation of electrical service.
• Normal maintenance as outlined in this manual.
• Malfunction resulting from improper maintenance.
• Damage caused by abuse or careless handling.
• Damage from moisture into electrical
components
• Damage from tampering with, removal of, or
changing any preset control or safety device.
Owner information .....................................................2
General......................................................................2
Warranty Information .................................................2
Service/Technical Assistance ....................................3
Important safety information.....................................3
Specifications .............................................................5
Electrical Specifications.............................................5
Dimensions................................................................5
Installation...................................................................6
Unpacking..................................................................6
Assembling the Unit ..................................................6
Equipment Setup.......................................................7
Operation.....................................................................8
Operating Instructions ...............................................8
Temperature Adjustments..........................................8
Hi-Limit Reset Button ..............................................10
Fault Codes .............................................................11
Maintenance..............................................................12
Daily.........................................................................12
Replacing Belt Wraps..............................................13
Stainless Steel Conveyor Belts ...............................14
Servicing conveyor belts .........................................14
Replacing Roller Tensioners....................................14
Troubleshooting .......................................................15
Problem ...................................................................15
Possible Cause........................................................15
Corrective Action .....................................................15
Problem ...................................................................16
Possible Cause........................................................16
Corrective Action .....................................................16
Identification .............................................................17
Parts Identification...................................................17
Replacement parts ...................................................18
Wiring diagram .........................................................22
Pictorial Wiring Diagram..........................................22
Notes..........................................................................23
Limited Warranty ......................................................24

3
VERTICAL CONTACT TOASTER
P/N 1010747 Rev. G 11/15
Refer to the service agency directory included with your
unit.
Authorized Service Agency
Name:
Phone No.:
Address:
Use only genuine Roundup replacement parts in this
unit. Use of replacement parts other than those sup-
plied by the manufacturer will void the warranty. Your
Authorized Service Agency has been factory trained
and has a complete supply of parts for this toaster.
You may also contact the factory at 1-877-392-7854 or
630-784-1000 if you have trouble locating your local
authorized service agency.
Throughout this manual, you will find the following safety words and symbols that signify important safety issues with
regards to operating or maintaining the equipment.
WARNING
GENERAL WARNING. Indicates informa-
tion important to the proper operation of
the equipment. Failure to observe may
result in damage to the equipment and/or
severe bodily injury or death.
WARNING
ELECTRICAL WARNING. Indicates infor-
mation relating to possible shock hazard.
Failure to observe may result in damage
to the equipment and/or severe bodily
injury or death.
CAUTION
GENERAL CAUTION. Indicates informa-
tion important to the proper operation of
the equipment. Failure to observe may
result in damage to the equipment.
HOT SURFACE WARNING. Indicates
information important to the handling of
equipment and parts. Failure to observe
caution could result in personal injury.
IMPORTANT SAFETY INFORMATION
Service/Technical Assistance
If you experience any problems with the installation
or operation of your unit, contact your local Roundup
Authorized Service Agency.
Fill in the information below and have it handy when
calling your authorized service agency for assistance.
The serial number is on the specification plate located
on the rear of the unit.
Purchased From:
Date of Purchase:
Model No.:
Serial No.:
Mfg. No.:
IMPORTANT
A.J. Antunes & Co. reserves the right to change specifications and product design
without notice. Such revisions do not entitle the buyer to corresponding changes,
improvements, additions or replacements for previously purchased equipment.

VERTICAL CONTACT TOASTER
4P/N 1010747 Rev. G 11/15
In addition to the warnings and cautions in this manual,
use the following guidelines for safe operation of the
unit.
• Read all instructions before using equipment.
• For your safety, the equipment is furnished with
a properly grounded cord connector. Do not
attempt to defeat the grounded connector.
• Install or locate the equipment only for its intend-
ed use as described in this manual. Do not use
corrosive chemicals in this equipment.
• Do not operate this equipment if it has a dam-
aged cord or plug, if it is not working properly, or
if it has been damaged or dropped.
• This equipment should be serviced by qualified
personnel only. Contact the nearest Roundup
authorized service facility for adjustment or repair.
• Do not block or cover any openings on the unit.
• Do not immerse cord or plug in water.
• Keep cord away from heated surfaces.
• Do not allow cord to hang over edge of table or
counter.
The following warnings and cautions appear
throughout this manual and should be carefully
observed.
• Turn the unit off, disconnect the power source
and allow unit to cool down before performing
any service or maintenance on the unit.
• The toaster should be grounded according to
local electrical codes to prevent the possibil-
ity of electrical shock. It requires a grounded
receptacle with separate electrical lines, pro-
tected by fuses or circuit breaker of the prop-
er rating.
• Bread may burn. Therefore toasters must
not be used near or below curtains or other
combustible walls and materials. Failure to
maintain safe operating distances may cause
discoloration or combustion.
• When installing conveyor belt wrap, be care-
ful not to wrap it over the upper and lower
support rods or permanent damage to belt
will occur. Make sure belt wrap is positioned
UNDER the upper and lower support rods.
• Make sure both ends of belt wrap are aligned
evenly before installing belt wrap pin.
• Failure to use release sheets may result in
damage to the equipment and loss of war-
ranty coverage.
• This appliance shall not be cleaned with a
water jet.
• If supply cord is damaged, it must be replaced
by the manufacturer or its service agent, or a
similarly qualified person.
• All electrical connections must be in accor-
dance with local electrical codes and any
other applicable codes.
• WARNING, ELECTRICAL SHOCK HAZARD.
FAILURE TO FOLLOW THESE INSTRUCTIONS
COULD RESULT IN SERIOUS INJURY OR
DEATH.
- Electrical ground is required on this appli-
ance.
- Do not modify the power supply cord plug.
If it does not fit the outlet, have a proper
outlet installed by a qualified electrician.
- Do not use an extension cord with this
appliance.
- Check with a qualified electrician if you
are in doubt as to whether the appliance is
properly grounded.

5
VERTICAL CONTACT TOASTER
P/N 1010747 Rev. G 11/15
20-5/16"
(515.95 mm)
3/4"
(19.05mm)
21-11/16"
(550.85mm)
23-1/4"
(590.55mm)
10-3/4"
(273.05mm)
9-3/4"
(247.65mm)
14-5/8"
(371.48mm)
Dimensions
SPECIFICATIONS
CAUTION
All electrical connections must be in accordance
with local electrical codes and any other appli-
cable codes.
Electrical Specifications
Model &
Mfg. No. Voltage Watts Amps Hertz Plug Configuration
VCT-20
9200580 208-240~ 5322 15.8 60
VCT-20
9200582 208-240~ 4000 - 5322 15.8 50/60
VCT-20
9200583 208-240~ 4000 - 5322 15.8 50
VCT-2000
9200584 208-240~ 5322 15.8 60

VERTICAL CONTACT TOASTER
6P/N 1010747 Rev. G 11/15
Figure 1. Installing Bun Chute
Bun Chute
(Mfg. No. 9200580)
Power Cord
Receptacle (L6-30R)
(Mfg. No. 9200580)
Heat Shield
Conveyor
Cover Assy.
Conveyor
Cover Assy.
Bun Chute Assy.
connected over
bottom rear sup-
port rod
Unpacking
1. Remove unit and all packing materials from ship-
ping carton.
2. Open the included large box. It should contain
the following:
• bun chute (Figure 1)
• release sheets (Figure 2)
• owner’s manual
3. Remove all shipping tape and protective cover-
ings from the unit and parts.
NOTE: If any parts are missing or damaged, contact
Antunes Technical Service IMMEDIATELY at 1-877-
392-7854 or 630-784-1000.
Assembling the Unit
1. Remove bun chute from the additional box and
install (Figure 1.)
2. Remove the release sheet from the plastic bag
and lay it on a clean, flat surface. Fold the sheet
exactly in half (Figure 2).
3. Crease the sheet at the fold using only your fin-
gers (Figure 2).
IMPORTANT: Do not use metal tools to crease the
release sheet.
4. Install the release sheet by draping it over both
sides of the platen surface. The crease should
be centered directly on top of the platen (Figure 3).
5. Install the heat shield. The heat shield clips fit
over the top of the platen securing the release
sheet (Figure 3).
6. Install Bun feeder on the top of the unit.
NOTE: Check the release sheet to make sure it is not
caught in the conveyor. Additional release sheets can
be obtained through your authorized service agency
under part no. 7000249 (3 pack) or 7000250 (10 pack).
IMPORTANT: Make sure heat shield assy. is acti-
vating (depressing) the conveyor interlock switch
(see Figure 3). The conveyors will not rotate
unless the heat shield is in place and interlock
switch is activated (depressed).
INSTALLATION
Figure 2. Folding Release Sheet
Lay sheet on a flat surface
Fold over so ends meet
Press lightly with finger to
form crease
CAUTION
Failure to use release sheets may result in dam-
age to the unit and loss of warranty coverage.
7. Install power cord to the bottom of unit (Figure 1)
(Mfg. No. 9200580 only).
Bun Feeder
#9200582 only

7
VERTICAL CONTACT TOASTER
P/N 1010747 Rev. G 11/15
Equipment Setup
When placing the toaster into service, pay attention to
the following guidelines.
• Make sure power to the unit is off and the toaster
is at room temperature.
• Do not block or cover any openings on the unit.
• Do not immerse cord or plug in water.
• Keep cord away from heated surfaces.
• Do not allow cord to hang over edge of table or
counter.
• Connect the unit to the proper power supply.
Refer to the specification plate for the proper volt-
age.
WARNING
ELECTRICAL SHOCK HAZARD. FAILURE TO
FOLLOW THE INSTRUCTIONS IN THIS MANUAL
COULD RESULT IN SERIOUS INJURY OR DEATH.
• Electrical ground is required on this appliance.
• Do not modify the power supply cord plug. If
it does not fit the outlet, have a proper outlet
installed by a qualified electrician.
• Do not use an extension cord with this appli-
ance.
• The toaster should be grounded according to
local electrical codes to prevent the possibil-
ity of electrical shock. It requires a grounded
receptacle with separate electrical lines, pro-
tected by fuses or circuit breaker of the proper
rating.
• Check with a qualified electrician if you are in
doubt as to whether the appliance is properly
grounded.
CAUTION
Bread may burn. Therefore toasters must not be
used near or below curtains or other combustible
walls and materials. Failure to maintain safe oper-
ating distances may cause discoloration or com-
bustion.
CAUTION
All electrical connections must be in accordance
with local electrical codes and any other appli-
cable codes.
Figure 3. Installing Release Sheet
Platen
Conveyor Cover
Heat Shield
Heat Shield Clips Release Sheet
Conveyor
Interlock
Switch
MFG. No. 9200580 only
Bun
Feeder
#9200582
only
INSTALLATION (continued)

VERTICAL CONTACT TOASTER
8P/N 1010747 Rev. G 11/15
OPERATION
Figure 5. Bun Thickness Adjustment Controls
Figure 4. VCT-20 Toaster
Bun Thickness
Adjustment Controls
Bun Landing
Area
Rocker Switch
Hi-Limit Reset
Power Cord
(Mfg. No. 9200584 only)
Temperature Controls &
Temperature Display
(see Figure 7)
Operating Instructions
1. Set the bun adjustment controls (Figure 5) to
desired setting.
NOTE: Recommended settings are #2 (rear) for
heel and #D (front) for crown.
2. Turn the rocker switch (power on/off) to ON.
(Figure 4). Allow 30 minutes warm-up time
before proceeding.
NOTE: The temperature display (Figure 4) will flash
“LO” until preset operating temperature is reached.
When the toaster approaches the preset temperature
of 600°F (315°C), “USE” will appear in the temperature
display and the unit is ready to toast buns. If “USE”
does not appear in the window after warm-up period
of approximately 30 minutes, contact your Roundup
authorized service agency.
3. Drop buns into toaster (Figure 4). Cut sides of
heel and crown must face each other (crown
in front, heel in back).
4. Toasted product will drop into the bun landing
area (Figure 4).
5. Test at least 4 buns before putting toaster into
service.
6. Turn the rocker switch (power on/off) OFF when
finished toasting and proceed with the daily
cleaning as outlined in the maintenance section
of this manual.
Temperature Adjustments
The VCT-20 uses a platen heater and two auxiliary
heaters. The platen heater consists of a heating ele-
ment built into the platen to toast the cut side of the
bun. The two auxiliary heaters assist in providing
additional heat to the buns. The first auxiliary heater is
located between the conveyor in the front of the toast-
er. The second auxiliary heater is located between the
conveyor and the rear of the unit.
RECOMMENDED TEMPERATURES
Recommended temperature setting for the platen heat-
er is 600°F (315°C).
Recommended temperature setting for the auxiliary
heaters is 420°F (216°C).
NOTE: The toaster is tested and shipped with the heat-
ers set at the above recommended temperatures.

9
VERTICAL CONTACT TOASTER
P/N 1010747 Rev. G 11/15
TEMPERATURE CONTROL PANEL
NOTE: Setpoint Temperature refers to the desired tem-
perature setting.
Pressing the TEMP UP key will display the current plat-
en heater temperature providing the platen temperature
is over 440°F (227°C).
Pressing the TEMP DOWN key will display the current
auxiliary heaters temperature providing the auxiliary
heaters temperature is over 360°F (182°C).
Pressing TEMP SCALE key will switch the temperature
display between Fahrenheit (°F) and Celsius (°C).
PLATEN HEATER TEMPERATURE ADJUSTMENT
1. Turn rocker switch (power on/off) to ON and wait
for temperature display to finish the power up
sequence (Figure 6).
2. Press and hold both TEMP UP and TEMP DOWN
keys for over 1 second until the display flashes
the setpoint temperature, then release (Figure 7).
3. Press the TEMP UP key to raise the setpoint tem-
perature or press the TEMP DOWN key to lower
the setpoint temperature. The setpoint tempera-
ture will adjust 1° every 0.1 seconds.
4. Release the key when the desired setpoint is dis-
played.
NOTE: If no change is made within 5 seconds, the dis-
play will revert back to the previous setpoint.
AUXILIARY HEATER TEMPERATURE ADJUSTMENT
1. Turn rocker switch on and wait for temperature
display to finish the power up sequence (Figure 6).
2. Press and hold both TEMP UP and TEMP SCALE
keys for over 1 second until the display flashes
the setpoint temperature, then release (Figure 8).
3. Press the TEMP UP key to raise the setpoint tem-
perature or press the TEMP DOWN key to lower
the setpoint temperature. The setpoint tempera-
ture will adjust 1° every 0.5 seconds. Continuing
to depress the key for over two consecutive sec-
onds will increase the adjustment speed 1° every
0.1 seconds.
4. Release the key when the desired setpoint is dis-
played.
NOTE: If no change is made within 5 seconds, the dis-
play will revert back to the previous setpoint.
TEMP
UP
TEMP
DOWN
TEMP
SCALE
˚F
˚C
POWER
TEMP
UP
TEMP
DOWN
TEMP
SCALE
˚F
˚C
POWER
SP - P 600
TEMP
UP
TEMP
DOWN
TEMP
SCALE
˚F
˚C
POWER
TEMP
UP
TEMP
DOWN
TEMP
SCALE
˚F
˚C
POWER
420
SP - A
FIGURE 6. TEMPERATURE POWER UP SEQUENCE
3. SP-A (Setpoint Auxiliary)
is displayed
1. SP-P (Setpoint Platen)
is displayed
“Heat On” LED will blink on/off during warm-up and when
either platen or auxiliary heaters are calling for heat.
2. Current Platen Temperature
setting is shown
4. Current Auxiliary
Temperature setting is shown
5. “LO” is displayed until
platen temperature rises
above 550°F (288°C)
6. USE is displayed when
Platen Setpoint Temperature*
is reached
TEMP
UP
TEMP
DOWN
TEMP
SCALE
˚F
˚C
POWER
LO
TEMP
UP
TEMP
DOWN TEMP
SCALE
∞F
∞C
POWER
USE
* Platen setpoint temperature must be between
460°F (238°C) and 600°F (315°).
OPERATION (continued)

VERTICAL CONTACT TOASTER
10 P/N 1010747 Rev. G 11/15
Hi-Limit Reset Button
A hi-limit thermostat will turn off electrical power to the
heater and control circuits if the unit overheats. To
reset this thermostat, allow sufficient time (10-15 min-
utes) for the unit to cool down, then locate the reset
button at the rear of the unit. Remove protective cap,
depress the reset button, and reinstall protective cap
(Figure 4).
NOTE: If the unit requires continuous resetting, contact
your authorized service agency.
TEMP
UP
TEMP
DOWN
TEMP
SCALE
°F
°C
POWER
551
Figure 7. Adjusting Platen Heater
Temperature Setpoint
1. Press both keys at the same
time for 1 second to start
adjustment sequence.
2. Press TEMP UP key to raise
platen setpoint temperature.
3. Press TEMP DOWN key to
lower platen setpoint
temperature.
TEMP
UP
TEMP
DOWN
TEMP
SCALE
°F
°C
POWER
336
Figure 8. Adjusting Auxiliary Heaters
Temperature Setpoint
1. Press both keys at the same
time for 1 second to start
adjustment sequence.
2. Press TEMP UP key to raise
auxiliary heaters setpoint
temperature.
3. Press TEMP DOWN key to
lower auxiliary heaters
setpoint temperature.
OPERATION (continued)