Royal Alloy Grand Tourer 150 User manual

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Preface
Thank you for choosing your Royal Alloy Grand Tourer 150/Grand Prix
150 /Grand Tourer 150 Special scooter. Royal Alloy products embody high
technology with reliability and have been designed utilizing RA Engineering
Co., Ltd.’s many years of experience in manufacturing motorcycles and
scooters for travel, commute, leisure, and sporting activities.
This manual explains the use, operation, basic inspection, and maintenance
for your scooter. If you have any further questions about the operation and
maintenance, please contact your dealer.
The scooter is designed to fully meet the exhaust emissions standards
prevailing on the date of manufacture. To maintain the compliance to the
exhaust emissions standards, please carry out the maintenance schedule and
instructions in this manual in cooperation with your dealer.
GENUINE MOTOR OIL is the official lubricant of the Genuine Scooter
Company. Be aware that the use of lubricants not approved by Genuine for use
in your vehicle can lead to damage to your scooter and may void any warranty.
The following important information will appear in this manual:
Caution
Refers to procedures that must be followed. Otherwise, your
personal safety and the safety of others may be compromised.
Note
Refers to procedures that must be followed to avoid
damaging the scooter.
Warning
Refers to procedures that must be followed to avoid injury to
you or other persons or the scooter
Note
² This manual should be regarded as part of the scooter and should be
always with the scooter, including when it is resold.
Note
² This manual contains the latest product information at the time
when it is printed. However, it is possible that the manual may have
slight variations from your scooter. If you have any questions,
please contact your dealer.
Preface

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WARNING:
California Proposition 65
Operating, servicing and maintaining a passenger vehicle or off-
highway motor vehicle can expose you to chemicals including engine
exhaust, carbon monoxide, phthalates, and lead, which are known to
the State of California to cause cancer and birth defects or other
reproductive harm. To minimize exposure, avoid breathing exhaust, do
not idle the engine except as necessary, service your vehicle in a well-
ventilated area and wear gloves or wash your hands frequently when
servicing your vehicle. For more information go to
www.P65Warnings.ca.gov/passenger-vehicle.
WARRANTY INFORMATION
Your vehicle is covered by a Manufacturer’s Limited Warranty and an
EPA Emissions Related Components Warranty. If you purchased your
vehicle in the state of California, you are also covered by a California
Emission Control System Warranty. Detailed warranty information can be
found in your warranty booklet provided separately from this manual.
Tampering with Noise Control System Prohibited
Federal law prohibits the following acts or causing thereof:
(1) The removal or rendering inoperative by any person other than for
purposes of maintenance, repair, or replacement, of any device or element
of design incorporated into any new vehicle for the purpose of noise control
prior to its sale or delivery to the ultimate purchaser or while it is in use, or
(2) the use of the vehicle after such device or element of design has been
removed or rendered inoperative by any person.
Among those acts presumed to constitute tampering are the acts listed
below:
• Removing the exhaust catalyst(s)
• Removing the exhaust muffler(s)
• Removing, replacing, or otherwise altering the length and/or
shape of the exhaust system.
Preface

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Precautions for Safe Riding
Please obey all local traffic regulations and consider safety prior to and
while riding. It is advised to control your speed to stay within safe limits.
Before riding the scooter in traffic, it is advised to practice your riding
in a spacious and traffic-free place in order to develop adequate skills to
ride safely and become familiar with the scooter’s controls. Practice is
essential to safety. Please observe any special training and/or government
test required before using your scooter on public thoroughfares.
Safety speed limits vary in accordance with the roads and conditions,
riding skill, and weather. Awareness of speed limits is helpful in avoiding
traffic accidents.
It is dangerous to ride on damp or wet roads. Therefore, high speed
should be avoided, and special care should be taken when turning. Bear this
in mind, the braking distance on rainy days can be twice as much as on dry
days.
Practice before Riding
Knowing Your Safety Speed Limit
Be Careful on Rainy Days
Correct Wearing of Safety Helmet
Precautions for Safe Riding
The following items are indispensable:
²Make safety checks before every journey.
²Regular, thorough inspection.
²Regular, thorough servicing.
²Following the Maintenance Schedule.

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Wear a safety helmet whenever you ride and be sure to fasten the strap
securely.
Bright-coloured and well-fitted clothing are recommended. Fitted with
EC protection.
The high temperature of the muffler may cause burns. Please park
your scooter to prevent the accidental chance of persons coming into
contact with the muffler.
Modification to the unit is prohibited as it may compromise safety of
riding.
Safety Clothing Recommendation
Caution High Temperature
Indispensable Maintenance and inspection
No Modifications Allowable

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Content
Scooter Components ........................................................................................... 8
Serial Numbers ................................................................................................. 10
Control Functions ............................................................................................ 11
Instrument Panel Indicators ....................................................................... 11
Ignition switch ............................................................................................ 13
Handlebar Switches .................................................................................... 14
Beam Switch ...................................................................................... 14
Turning Signal Lamp Switch ............................................................. 14
Horn Button ....................................................................................... 14
Starter Button ..................................................................................... 15
Throttle Grip ...................................................................................... 15
Brake Lever ....................................................................................... 15
Engine Stop ........................................................................................ 15
Kick Starter Lever .............................................................................. 16
Main Stand ......................................................................................... 16
Main Stand Side Stand ....................................................................... 16
Seat Lock (1) (2) ........................................................................................ 17
Fuel Tank Cap ............................................................................................ 18
Front Luggage Box .................................................................................... 19
Fuel and Oil Recommendations ...................................................................... 20
Breaking-in of New Scooter ............................................................................. 21
Inspection Before Riding ................................................................................. 23
Battery Connection .................................................................................... 23
Braking Effect and Brake Free Play Inspection ......................................... 24
Front Brake and Anti-Dive Linkage Inspection ......................................... 24
Tyre Inspection .......................................................................................... 24
Fuel Inspection ........................................................................................... 24
Engine Oil Inspection ................................................................................. 25
Transmission Oil Inspection ...................................................................... 26
Ignition Unit and Lights Inspection ........................................................... 26

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Rear View Mirrors Inspection .................................................................... 27
Reflectors and the License Plate Inspection ............................................... 27
Riding Tips ........................................................................................................ 28
Start Engine ............................................................................................... 28
Prepare to Drive ........................................................................................ 29
Inspection and Maintenance ............................................................................ 31
First Maintenance ....................................................................................... 31
Maintenance Schedule ............................................................................... 32
Body Frame Nuts and Bolts ....................................................................... 33
Battery ........................................................................................................ 34
Spark Plug .................................................................................................. 34
Fuel Hose ................................................................................................... 35
Air Filter ..................................................................................................... 35
Carburetor .................................................................................................. 37
Engine Idle Speed Adjustment ................................................................... 37
Throttle Cable Adjustment ......................................................................... 37
Hydraulic Brake Fluid ................................................................................ 38
Tyres ........................................................................................................... 38
Fuse ........................................................................................................... 39
Troubleshooting ................................................................................................ 40
Storage Procedures ........................................................................................... 42
Specifications .................................................................................................... 44
Reporting Safety Defects .................................................................................. 45

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Scooter Components
Familiarize yourself with the following parts carefully before using the
scooter.
Right Side View:
○
1Rear light / brake light
○
2Rear turning lamps
○
3Seat
○
4Acceleration grip & right switch
○
5Head lamp
○
6Front turning lamps
○
7Front right shock absorber
○
8Front right-side
reflector
○
9Main stand
○
10 Rear footrest
○
11 Exhaust / Muffler
○
12 Rear right side
reflector
Scooter Components
①
②
③
④
⑤
⑥
⑾
⑩
⑦
⑨
⑧
⑿

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Left Side View:
○
1Rear-view mirrors
○
2Left grip switch
○
3Front left side reflector
○
4Front left shock absorber
○
5Front disc brake
○
6Side stand
○
7Air filter
○
8Kick starter lever
○
9Rear disc brake
○
10 Rear shock absorber
○
11 Rear left side reflector
○
12 Rear rack
○
13 Glove box
Warning
² Rear rack has a maximum payload of 5 kgs
Scooter Components
①
②
③
④
⑦
⑤
○
11
○
12
○
13
⑥
⑩
⑧
⑨