Royal Alloy GP300S User manual

TL

Preface
2
Preface
Thank you for choosing your Royal Alloy GP300S scooter. Royal Alloy products embody high technology with
reliability and have been designed utilising RA Engineering Co., Ltd and its partners’ many years of experience in
manufacturing scooters for travel, commuting, leisure and sporting activities. This is why this model takes a leading
position in the market sector.
This manual explains the use, operation, basic inspection and maintenance etc for your scooter. If you have any
further questions about the operation and maintenance, please contact your dealer.
The scooter is designed to fully meet the exhaust emissions standards prevailing on the date of manufacture.
To keep the compliance to the exhaust emissions standards, please carry out the maintenance schedule and
instructions in this manual in cooperation with your dealer.
The following important information will appear in this manual:
Caution:
Refer to procedures that must be followed. Otherwise, your personal safety may be endangered.
Note:
Refer to procedures that must be followed to avoid damaging the scooter
Warning:
Refer to procedures that must be followed to avoid injury to you, or other persons or damage to the scooter.

Preface
3
Note
This manual should be regarded as part of the scooter and should be always with the scooter, even when
it is resold.
Note
Our company is working hard towards improvement of product design and quality. This manual
contains the latest product information at the time of print. However, it is possible that the manual may
have slight differences with your scooter. If you have any question, please contact your dealer.
Warning
Read this manual carefully before riding the scooter.

Contents
4
Precautions for Safe Riding ......................................... 6
Names of Different Parts .............................................. 7
The Serial Number ....................................................... 9
Functions of Controllers ............................................. 10
Instrument Panel Indications ................................ 10
Ignition Switch ...................................................... 11
Switches on the Handlebars(Left) ........................ 12
Switches on the Handlebars(Right) ...................... 13
Fuel Tank Cap ....................................................... 14
Coolant tank cap ................................................... 15
Seat Lock(一) ........................................................ 16
Seat Lock(二) ........................................................ 16
Front Luggage Box ............................................... 17
Fuel and Oil Recommendations ................................ 18
Fuel ....................................................................... 18
Engine Oil ............................................................. 18
Transmission Oil ................................................... 18
Running-in of New Scooter ......................................... 19
Inspection before Riding ............................................. 20
Inspection of Braking effect and free play ............ 21
Inspection the Front Brake and Anti-Dive Linkage21
Inspection of the Tyres .......................................... 21
Inspecting the Quantity of Fuel ............................. 22
Inspecting the Quantity of Engine Oil ................... 22
Inspecting the Transmission Oil Level .................. 23
Inspection of the Ignition Unit and the Lights ...... 23
Riding Tips ................................................................... 24
Start the Engine ..................................................... 24
Setting off .............................................................. 24
Inspection and Maintenance ...................................... 26
The first maintenance ............................................ 26
Maintenance Schedule ........................................... 27
Battery ................................................................... 29
Spark Plug ............................................................. 29
Contents

Contents
5
Fuel Hose .............................................................. 31
Air Filter ............................................................... 31
Tyres ..................................................................... 33
Fuses ..................................................................... 34
Troubleshooting .......................................................... 35
Storage Procedures ..................................................... 37
Specifications ............................................................... 38

Precautions for Safe Riding
6
Precautions for Safe Riding
Please obey all local traffic regulations and consider safety
prior to riding. It is advised to control your speed and to
stay within safe limits.
Practice before Riding
Before riding the scooter in traffic, it is recommended that
you practice your riding at a spacious and traffic-free place
so that you are skilled enough to ride safely and are familiar
with the scooter’s controls. Practice is essential for safety.
Please observe any special training and or government test
required before using your scooter on the public highways.
Knowing Your Safety Speed Limit
Safe speed limit varies in accordance with the road
conditions, riding skill and the weather. Be aware of local
and national speed limits.
Be Careful on Rainy Days
It is dangerous to ride on damp or wet roads. Therefore,
high speed should be avoided and special care should be
taken when turning. Bear this in mind, the braking distance
on rainy days can be twice as much as on dry days.
Correct Wearing of Safety Helmet
Wear a safety helmet whenever you ride, and make sure
you fasten the strap securely whenever you wear the
helmet.
Safety clothing Recommendation
Bright-coloured and well-fitting garments are
recommended. Mind that the clothes should allow the limbs
to move freely.
Clothes of thick materials and shoes with short heels are
also recommended.
Indispensable Maintenance and inspection
Caution High Temperature
The high temperature of the muffler may cause burns.
Please park your scooter to prevent the accidental chance of
persons coming into contact with the muffler.
No modifications allowable
Modification to the unit is not allowed and may not
guarantee a safe driving.
The following items are indispensable:
² Make safety checks before every
journey.
² Half-yearly thorough inspection.
² One-year thorough serving.
² Those listed in the Maintenance
Schedule.

Names of Different Parts
7
Names of Different Parts
Read the following labels carefully before using the motorcycle.
1.Exhaust/Muffler pipe
4.Seat
7.Front turning lamps
2.Rear light/Brake light/number plate light
5.Acceleration grip &right switch
8.Front right shock absorber
3.Rear rack
6.Head lamp
Warning
Rear rack has a maximum payload of 5 kgs
5
2
1
3
4
6
7
8

Names of Different Parts
8
1. Rear brake lever
5. Rear indicator lamps
9. Main stand
2. Rear-view mirrors
6. Rear shock absorber
10. Side stand
3. Left grip switch
7. Rear disc brake
11.Front disc brake
4. Glove box
8. Air filter
12.Front left shock absorber
1
7
2
6
4
5
3
8
9
10
11
12

The Serial Number
9
The Serial Number
Engine number
Engine number is stamped on the rear of the crankcase
assembly.
Note
Remember your engine number in mind for
convenience in purchasing correct spare parts from your
distributor.
Chassis number
Chassis number is stamped on the frame right side
frame rail.
Engine number
Chassis number
Please write down the serial numbers below for future
reference.
Chassis Serial No. :
Engine Serial No. :