Royal Enfield Interceptor 650 2018 Installation guide

650 TWIN SERVICE
TRAINING MANUAL

ROYAL ENFIELD 650 TWIN SERVICE TRAINING MANUAL 1
INTERCEPTOR 650 / CONTINENTAL GT 650 TWIN
SERVICE TRAINING MANUAL
ROYAL ENFIELD 650 TWIN SERVICE TRAINING MANUAL 01
Part No. TA00060 / Revision 2.0 / Qty. 1000 / TRAB / Sep. 2018

ROYAL ENFIELD 650 TWIN SERVICE TRAINING MANUAL
2
Name : ..................................................................................................................................
Address : .............................................................................................................................
..................................................................................................................................................
..................................................................................................................................................
Contact Phone No. : ....................................... Mobile : ........................................................
E-mail : ..................................................................................................................................
D.L. No. : ....................................................................Renewal Due : .....................................
In emergency Contact Mr. ...................................................................................................
Insurance Policy No. : .........................Amount Rs. ........................ Premium Due Dt : ...............
Insurance Policy No. : .........................Amount Rs. ........................ Premium Due Dt : ...............
Vehicle Registration No. ..................................................... Make : .....................................
Vehicle Insurance No........................Amount Rs. ............... Renewal Due Dt : ..............
Passport No. : ....................................................................... Validity : ......................................
Blood Group : ....................................................Specs Lense L/R : ........................................
Alergic Medicines : ............................................................................................................
Height : .............................. Weight : ........................... On Date :........................................
PERSONAL INFORMATION
ROYAL ENFIELD 650 TWIN SERVICE TRAINING MANUAL
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ROYAL ENFIELD 650 TWIN SERVICE TRAINING MANUAL 3
1 Technical Specification .................................... 4
2 General Vehicle Information .......................... 7
3 Salient Technical Features............................... 8
4 Power Flow
a) Power Flow - Piston to Rear Wheel............ 14
b) Power flow in Electric start ....................... 14
c) Gear box (transmission) power flow .........15
d) 6 Speed Transmission ............................... 16
5 Oil lubrication ................................................. 17
6 Single Over Head Cam Shaft Mechanism ...... 22
7 Assist and slipper clutch ................................ 22
8 Valve timing ................................................... 24
9 Screw type silent cam chain tensioner .......... 24
10 Engine Overhauling ....................................... 25
11 Engine Job List .............................................. 25
12 Special Tools Application
(ENGINE & VEHICLE)..................................... 26
13 Dismounting Engine from the Frame ............. 31
14 Engine Mounting into frame ......................... 35
15 Engine Exploded Views................................. 36
16 Engine dismantaling process ......................... 51
CONTENTS
SL.NO. DESCRIPTION PG.NO. SL.NO. DESCRIPTION PG.NO.
17 Service / Wear Limits...................................... 67
18 Torque Values - 650 Twin .............................. 75
19 Engine Assembly Process ............................. 78
20 EFI system..................................................... 121
21 Emission System.......................................... 134
22 Fuel System .................................................. 136
23 Front Wheel & Suspension .......................... 140
24 Rear Wheel ................................................... 145
25 Instrument Cluster ....................................... 152
26 Drive Chain Adjustment .............................. 154
27 Engine Oil Pressure Checking Procedure .... 156
28 ABS system .................................................. 158
29 Control Cables ............................................. 163
30 Periodical Maintenance Chart ..................... 179
31 Tappet Checking / Adjustment
(Valve Clearance)......................................... 180
32 Fuse Identification List ................................ 183
33 Clutch Lever Play Checking & Adjustment .. 185
34 Compression test process ........................... 187
35 All Wiring Diagrams...................................... 188
ROYAL ENFIELD 650 TWIN SERVICE TRAINING MANUAL 03

ROYAL ENFIELD 650 TWIN SERVICE TRAINING MANUAL
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TECHNICAL SPECIFICATIONS
ITEM CONTI. GT 650 TWIN INTERCEPTOR 650 TWIN
A. ENGINE
1 Type 4 Stroke, Parallel twin Cylinder, SOHC Air cooled
2 Bore 78 mm
3 Stroke 67.8 mm
4 Displacement 648 cc
5 Compression ratio 9.5 : 1
6 Max Power @ RPM 47 BHP @ 7250 RPM (34.9 KW)
7 Max Torque @ RPM 52.3 Nm @ 5150 RPM
8 Idle RPM 1200 + 80 RPM
9 Starting Electric Start
10 Air filter element Paper element
11 Lubrication Forced Lubrication, Wet Sump with pump driver oil delivery
12
Engine oil capacity
(1st Dry fill) 3.9 litres
Engine oil capacity
(Routine Oil change 3.1 litres
with filter)
13 Engine oil grade SAE 10W 50, SL Grade, fully synthetic oil
14 Cooling Air Cooled with Oil Cooler
B. TRANSMISSION
1 Clutch Wet Multiplate (7 Plates), Assist & Slipper clutch
2 Primary drive Gear
3 Primary ratio 2.05: 1 (80T / 39T)
4 Gear box 6 Speed Constant Mesh
5 Gear Ratios
1st Gear 2.615 : 1 (34T / 13T)
2nd Gear 1.813 : 1 (29T / 16T)
3rd Gear 1.429 : 1 (30T / 21T)
4th Gear 1.190 : 1 (25T / 21T)
5th Gear 1.040 : 1 (26T / 25T)
6th Gear 0.962:1 (25T / 26T)
6 Secondary drive Sprockets & Close Chain (5/8” Pitch) 100 links
7 Secondary ratio 2.533 : 1 (15 / 38)T
C. FUEL
1 Fuel Petrol, upto E10 minimum octane number 91 RON
2 Induction New EFI sytem - Bosch
3 Fuel Tank Capacity 12.5 Liters*** 13.7 Liters***
4 Low fuel warning 2.9 Liters***
5 Dead Storage Fuel 1.5 Liters 0.75 Liters
NOTE : Fuel tank capacity given here is approximate it can vary marginally from the specified value.
ROYAL ENFIELD 650 TWIN SERVICE TRAINING MANUAL
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ROYAL ENFIELD 650 TWIN SERVICE TRAINING MANUAL 5
ITEM CONTI. GT 650 TWIN INTERCEPTOR 650 TWIN
D. IGNITION Digital spark ignition
1 Ignition Advance 11.25 degree BTDC
2 Spark plug Bosch - UR5CC
3 Spark plug gap 0.70 - 0.80 mm
E. ELECTRICALS
1 System 12V - DC
2 Generation Alternator (ACG)
3 Alternator Output 156watt @ 1100rpm
4 Battery 12V, 12AH VRLA
5 Starter Motor 0.8Kw
6 Head lamp 55/60w, H4 Halogen Bulb
7 Position lamp T4w Halogen bulb
8 Brake / Tail lamp P21/5W Halogen bulb
9 Turn Signal 12V, R10w Halogen bulb
10 Horn 12V, 320 Hz low & 420 Hz High
F. CHASSIS AND SUSPENSION
1 Frame Steel Tubular, Double cradle frame
2 Front Suspension 41mm dia front fork, 110 mm travel
3 Front Fork Oil 2W 25 Grade, 474 + 3cc per lug
4 Rear Suspension Twin, Coil-over shocks, 87.5mm travel
G. BRAKES & TYRES
1 Front Tyre 100 / 90 - 18” M/C 56H
2 Rear Tyre 130 / 70 - 18” M/C 63H
3 Tyre pressure front Solo / Pillion 32 PSI
4 Tyre pressure Rear Solo 36 PSI, Pillion 39PSI
5 Front Wheel rim size J18M/C-MT2.50
6 Rear Wheel rim size J18M/C-MT3.50
7 ABS Brakes Bosch (9.1M), Dual Channel
8 Front Brake 320 mm floating disc. ABS
9 Rear Brake 240 mm disc. ABS
10 Brake Fluid grade DOT 4 or above
11 Brake Fluid capacity Front: ....... ml + Rear: ........ ml = 125ml
WARNING
Using bulbs / other
electrical gadgets other
than specified rating may
lead to over loading / erratic
behavior / premature
failure of electrical system.
Modifications on the bike
which are not approved by
Royal Enfield may not only
disqualify for warranty, but
also affects performance of
the bike.
ROYAL ENFIELD 650 TWIN SERVICE TRAINING MANUAL 05

ROYAL ENFIELD 650 TWIN SERVICE TRAINING MANUAL
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ITEM CONTI. GT 650 TWIN INTERCEPTOR 650 TWIN
VEHICLE OVERALL DIMENSIONS
All Dimensions are in ‘mm’
>< L = 2122 mm
< >
WB = 1398 mm
TH = 1120 mm
SH = 804 mm
<
<
TOP VIEWSIDE VIEW
NOTE
1. Above Values / Dimensions are given for your guidelines / reference only.
2. In view of continuous improvements, specifications are likely to change without notice.
TW = 833mm
<
H. DIMENSIONS
1 Rake (Caster Angle) 24 degrees
2 Total Length (L) 2122 mm 2119mm
3 Total Height (H) 1067 mm 1120 mm
4 Width (W) 789 mm 744 mm
5 Total Width (TW) 833mm with mirrors 857mm with mirrors
6 Ground Clearance (GC) 174 mm
7 Wheel Base (WB) 1398mm
8 Seat Height (SH) 804 mm
9 Kerb Weight
(90 % fuel & Oil) 208 kgs 213 kgs
10 Max Payload 200 kgs (inclusive of rider mass)
ROYAL ENFIELD 650 TWIN SERVICE TRAINING MANUAL
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ROYAL ENFIELD 650 TWIN SERVICE TRAINING MANUAL 7
GENERAL VEHICLE INFORMATION
CHASSIS NO. ENGINE NO. BATTERY NO. (12V - 12AH)
The engine number is punched on the left hand side Crankcase - below the Cylinder barrel. It is the means of identification of the Engine and its production
ENGINE NUMBER - DETAILS
The VIN is a 17 digit number punched on the right side of Steering head tube.
VEHICLE IDENTIFICATION NUMBER - DETAILS
*Thiruvottiyur (Chennai) Plant Code “0” *Oragadam (Kanchipuram) Plant Code “1” *Vallam Vadangal Plant Code “2”
M E 3 X X X X X X X X 000001
Engine Family Name Engine Capacity Type of Cooling Type of Transmission Type of Fuel System Month of Manufacturing Year of Manufacturing Place of Manufacturing* Production running Sl. No.
(H-2017, J-2018, K-2019, L-2020)
(A-Jan., H-Aug., K-Sep., N-Dec.,)
(0-TVT, 1-ORG, 2-Vallam)
(F - Fuel Injector)
(6 - 6 Speed)
(A - Air Cooled)
(7 - 648cc)
(P - P Engine)
Engine Family Name Engine Capacity Type of Cooling Type of Transmission Type of Fuel Feed Month of Manufacturing Year of Manufacturing Place of Manufacturing* Production running Sl. No.
X X X X X X X X 000001
(P - P1, Parallel Twin Cylinder Engine)
(7 - 648cc)
(A-Air cooled)
(6 - 6 Speed)
(F-Fuel Injection-EFI)
(0-TVT, 1-ORG, 2-Vallam)
(H-2017, J-2018, K-2019, L-2020) (A-Jan., H-Aug., K-Sep., N-Dec.,)
P1 - 648
WMI – World Manufacturer Identifier Royal Enfield Code
ROYAL ENFIELD 650 TWIN SERVICE TRAINING MANUAL 07

ROYAL ENFIELD 650 TWIN SERVICE TRAINING MANUAL
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SPECIFIC FEATURES
Twin
pipes
650 Twin Engine parallel construction
Cooling fins
Separate
Sprocket
cover
emulates
classic
gearbox
RE Branding
Double
skin
headers
prevent
chrome
discolouration
Clean, elegant forms Classic finishes
Single Idler gear starting system (Reduction ratio 29.58 : 1)
Self starter motor - solenoid relay with micro relay
controled by ECU
Common Tappet cover and its Gasket for both engines
Top Cover
Rubber Gasket
Mounting
Bolts Tappet cover
Meteor
Style Cover
Separate
‘Gear box’
Style
Sprocket
Cover
Idler gear
(52T / 14T)
Starter Motor Pinion (9T)
Driven
gear (73T)
ROYAL ENFIELD 650 TWIN SERVICE TRAINING MANUAL
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ROYAL ENFIELD 650 TWIN SERVICE TRAINING MANUAL 9
Return spring
Rocker arms - V type
SOHC Single over head camshaft for both engines,
Silent cam chain heavy duty lacing 5 + 4 plates with rivet system.
Roller type rocker arms - V type
construction.
Inlet & exhaust both rocker
arms loaded with return spring.
Tappet screw with elephant shoes construction
Elephant shoe
4 valves (2 Inlet + 2 Exhaust) per engine = Total 8 valves
Exhaust Valve
Inlet Valve
Piston with Moly coating Exhaust
Side
‘EX’ index
mark
Connecting rod split type with journal bearing construction -
laser fracture cut used
Laser cut method
Moly
coating
ROYAL ENFIELD 650 TWIN SERVICE TRAINING MANUAL 09
Return spring

ROYAL ENFIELD 650 TWIN SERVICE TRAINING MANUAL
10
Gear primary drive - interfrance fixed to crankshaft RH side &
similarly gear driven interfrance fixed to balancershaft
Assist & slipper clutch with judder clutch construction
Judder
Clutch System
Assist &
slipper clutch
Oil pump driven by roller type chain and sprocket.
Oil pump - Trichoidal gear type, Flow rate 7 litres per minute
(LPM) at 1000 RPM of pump shaft.
Pressure Relief Valve (PRV) 5 Bar
Incase of excessive pressure >5bar
pumped oil will flow from pump outlet to
oil sump through PRV as shown in photo.
Oil Pressure gauge Value 4.5 + 0.5 Bar
@ 4000RPM and 80°C at EOT sensor.
New type gear position sensor (GPS) - all 6 gear positions are
mapped with ECU including neutral position.
Crankcases horizontal split type construction
Crankshaft and Balancershaft journal bearings construction
Crankshaft with
primary drive gear
Gear primary drive - interfrance fix
Timing Sprocket
Lower
Crankcase
Upper
Crankcase
Roller
type
chain
Oil
pump
PRV
Journal
bearing Pin
Journal bearing Pin
Balancershaft Assembly
Coloured
link
faceing
outwards

ROYAL ENFIELD 650 TWIN SERVICE TRAINING MANUAL 11
Common rail pipes - For Secondary Air Injection to Exhaust
system and petrol for Fuel injecters system
Throttle
Position
Sensor
(TPS)
Dual throttle body with LH side Throttle position sensor (TPS).
It consist of Idle Air controller, purge port connector, map
sensor connector, injectors mounted on above throttle body.
Map sensor (common for both engine) mounted on Frame
(under fuel tank) taken input from LH side engine.
T Pipe - Secondary
Air Injection
Common Pipe - Fuel
line for injectors
Read Valve
Re-designed cockpit-
Sculptural top yoke, Clip-ons handle bar,
Jewel-like branding
Common Rail System
Recreation of tank badge
Idle Air controller
Purge port
connector

ROYAL ENFIELD 650 TWIN SERVICE TRAINING MANUAL
12
Steel Tubler frame - Double craddle detachable type
Detachable Double craddle
Double
craddle
Steering Head - Tapper needle roller bearing type
ABS disc brake - Front and Rear
Dual channel system
Front Master Cylinder
Assembly Rear Master
Cylinder Assembly
ABS
Modulator
Front Caliper
Assembly Rear Caliper
Assembly
MC1 : Front
Master Cylinder
Circuit MC2 : Rear Master
Cylinder Circuit
F : Front
Caliper
Circuit
R : Rear Caliper
Circuit
New design CLIP ON handle bar LH & RH split type with spring
mass damper handle bar in Conti. GT 650 model.
Split type
handle bar

ROYAL ENFIELD 650 TWIN SERVICE TRAINING MANUAL 13
Front brake : Disc - M/s. Brembo 320mm Dia, Powder coated.
Floating Type Disc - 2 Piece construction + 10 rivets.
Double Piston (Dia 30 & 32mm) Floating Caliper with powder
coated & Metal braided hose used.
Wheel speed sensor with toner plate for ABS disc brake.
Front wheel construction straight stainless steel spokes &
brass nipples - Qty. 36 nos.
New design hub integrated with adaptor disc.
Nitrogen Gas filled Rear
Shock absorber - inverted
type damper with
6 steps adjustable spring
loading type.
Swingarm mounting - adjuster nut 4 lug type given for
pre loading (3 Nm) towards LH side of vehicle for better
riding effort and wheel alignment purpose.
4 lug type adjuster nut
Front Wheel Hub
Quilted seat
Sculpted RSUs
Ø32mm
Ø30mm

ROYAL ENFIELD 650 TWIN SERVICE TRAINING MANUAL
14
Slipper
Clutch Hub
FD Sprocket (15T)
POWER FLOW IN ELECTRIC START
650 TWIN
Self Motor
Drive Pinion

Double Gear
Big / Small

Sprag Clutch
Gear Driven

Sprag Clutch
Bearing

Magneto Rotor

Key / Crank Shaft

Connecting Rod
LH & RH

Piston Assembly
LH & RH
POWER FLOW FROM PISTON TO REAR WHEEL
POWER FLOW 650 TWIN

Connecting Rod LH / RH

Crank Shaft Assembly

Primary Drive (Fixed) Gear

Driven Gear / Clutch Drum

Slipper Clutch Steel Plate

Drive Shaft / Gears

Front Drive (FD) Sprocket
(15T)
Rear Drive Close Chain


Rear Sprocket (38T) /
Adopter

Cush Drive (Jerk) Rubbers

Rear Hub/Wheel Assembly
Slipper Clutch Hub


Clutch Judder Washer /
Judder Spring

Clutch Metal Plate

Clutch Friction Plate ‘B’
Clutch Hub

Piston Assembly LH / RH
Counter Shaft / Gear


Clutch Metal Plate

Slipper Clutch Friction
Plate ‘B’

Slipper Clutch Steel Plate ‘B’

Clutch Friction Plate

Driven Gear /
Clutch Drum
Primary
Drive Gear
Crankshaft Assly.
Connecting Rod
Piston Assembly

ROYAL ENFIELD 650 TWIN SERVICE TRAINING MANUAL 15
NEUTRAL
GEAR BOX 650 TWIN
GEAR SEQUENCE
1ST GEAR (34T / 13T) (GEAR RATIO = 2.61:1) 2ND GEAR (29T / 16T) (GEAR RATIO = 1.81:1)
3RD GEAR (30T / 21T) (GEAR RATIO = 1.43:1) 4TH GEAR (25T / 21T) (GEAR RATIO = 1.19:1)
5TH GEAR (26T / 25T) (GEAR RATIO = 1.04:1) 6TH GEAR (25T / 26T) (GEAR RATIO = 0.96:1)
Positive Power Flow
C/S 1st  D/S 1st  5th Gear  FD Sprocket
Positive Power Flow
D/S 2nd  D/S 6th  C/S 2nd  FD Sprocket
Positive Power Flow Positive Power Flow
Positive Power Flow Positive Power Flow
Counter Shaft
Drive
Shaft
1st Gear
2nd Gear
3rd& 4th
Double Gear 5th Gear
6th Gear
1st Gear
2nd Gear 6th Gear 4th Gear
3rd Gear 5th Gear

ROYAL ENFIELD 650 TWIN SERVICE TRAINING MANUAL
16
Power Flow from Crank Shaft to Counter Shaft Via Clutch Assembly as shown in following illustrations.
2ND GEAR
4TH GEAR
6TH GEAR
1ST GEAR
3RD GEAR
5TH GEAR
Output
Input Input
Output
Output
Input Input
Output
Input
Output
Input
Output
Input
Output
6 SPEED TRANSMISSION
NEUTRAL POSITION

ROYAL ENFIELD 650 TWIN SERVICE TRAINING MANUAL 17
OIL LUBRICATION CIRCUIT
* 3.9 LITERS 10 W 50
SYNTHETIC OIL
1. OIL PAN – MAIN OIL GALLERY
1. Oil Strainer
2. Oil Pump
Inlet Port
4. By-Pass Pipe 4. Oil Cooler Pipe
RH (Inlet)
7. Oil Filter
6. Oil Cooler Pipe
LH (Outlet)
5. Oil Cooler
Oil passage
Crankcase
8. Main Oil
Passage
12. Drive Shaft
11. Input Shaft
10. Oil Jet to transmission
13. Two Oil Jets to
Upper Crankcase
9.Oil passage
Crankcase 9. Balancer
Bearing
9. Two Oil Jets
to Piston
9. Crank Bearing
14. Cylinder Barrel Circuit
15. Temperature Sensor
16. Camshaft 17. Rocker Arm Shaft
18. 2 Oil Jets for
Spark Plug
Horizontal
Running Oil
3. Oil Pump Exhaust Port
1. Oil Pan – Main Oil Gallery
Oil Pan
Strainer C/C - L
Oil Pump C/C - L
Oil Cooler
Oil Filter
Main Oil Gallery
Balancer Shaft Oil
Passage ( C/C Lower)
Crank Shaft Oil Passage
(C/C Lower)
Oil Passage
C/C lower (Transmission) &
Upper (Cylinder Head
By Pass
Oil Pressure Relief
Valve > 5bar
NOTE
Oil Pressure switch
(OPS) light indication in
instrument cluster
when < 0.25 bar oil
pressure in crankcase.

ROYAL ENFIELD 650 TWIN SERVICE TRAINING MANUAL
18
Balancer Oil Passage
Balancershaft Oil Passage gallery (C/C Lower)
Oil Pan
2. BALANCERSHAFT OIL PASSAGE 3. CRANKSHAFT OIL PASSAGE
4. OIL PASSAGE CRANKCASE LOWER
TRANSMISSION
4. Oil Passage Crank Case Lower Transmission
Oil Passage (Crank Case Lower)
Jet Transmission (Crank Case Lower)
Counter Shaft & Gears
(Clutch) Oil Passage Transmission
(Crank Case Lower)
Main Shaft & Gears (FD Sprocket)
Oil Passage
C/C Lower
Oil Pan
5. OIL PASSAGE CRANKCASE LOWER TO
UPPER CYLINDER
6. OIL PASSAGE CAM, ROCKER & VALVE
7. OIL PASSAGE UPPER CYLINDER TO
CRANKCASE LOWER
6. Oil Passage Cam , Rocker & Valve
Oil Passage – Camshaft Cam Shaft
Journal 3
Cam Shaft
Journal 2
Rocker
Shaft – IN
Rocker
Shaft – EX
Rocker Arm
IN
Rocker Arm
EX
Elephant
Leg Valve
Stem
Elephant Leg
Valve Stem Elephant
Leg Valve
Stem
Elephant
Leg Valve
Stem
Return Passage
Rocker
Shaft – IN
Rocker Arm
Cam Roller &
Lobe – IN
Cam Roller &
Lobe – IN Cam Roller &
Lobe – EX
Cam Roller &
Lobe – EX
Elephant
Leg Valve
Stem
Elephant
Leg Valve
Stem
Rocker
Shaft – EX
Rocker Arm
IN
Elephant
Leg Valve
Stem
Elephant Leg
Valve Stem
EX
7. Oil Passage Crank Case Lower to Upper Cylinder
Oil Pan
Spark Plug Boss
Timing Chain &
Tensioner Pad
Long & Short
RH Head bottom grove
RH MLS Gasket Hole
RH Cylinder Top grove
LH Head bottom grove
LH MLS Gasket Hole
LH Cylinder Top grove
Spark Plug Boss
Return Passage
Cylinder Head
Crank
Bearing (ML) Crank Bearing (MR)
Crank Shaft Oil Passage
Crank Pin- LH Crank Pin- RH
Jet Piston
(Crank Case
Upper)
Jet Piston
(Crank Case
Upper)
Piston- LH Piston- RH
Crank Shaft Oil Passage Gallery (Lower Case)
Crank
Bearing (R)
Crank
Bearing (L)
Crankshaft
Starter Clutch
Oil Pan
Oil Pressure S/W
Oil PassageC/C Lower to C/C Upper
Oil Passage (Crank Case Lower)
Jet Cylinder 1 (crank Case Upper)
Oil Passage (Cylinder Barrel)
Jet Cylinder 2 (crank Case Upper)
Oil Passage (Cylinder Barrel)
Oil Passage (Cylinder Head)
Oil Groove
(Cam Carrier L)
Oil Passage – Camshaft
Cam Shaft
Journal 1 Cam Shaft Journal 4
5. Oil Passage Crank Case Lower to Upper Cylinder
Oil Passage (Cylinder Head)
Oil Groove
(Cam Carrier R)
Cam Shaft
Journal 3
Journal 2
Return
Engine Oil
Temperature
Sensor
Cam Shaft

ROYAL ENFIELD 650 TWIN SERVICE TRAINING MANUAL 19
OIL LUBRICATION - CRANKSHAFT COMP & CONROD PISTON ASSY
OIL LUBRICATION - ACG BOLT TO STATOR COIL
Oil passage to spray engine
oil to Stator Coils
Pictorial View Section View
Oil Hole
to Gear,
Starter
Clutch
Oil Passage
to Magneto
Assy.
Oil Hole to
Crank pin &
Journal Dia
Crankshaft comp to
Connecting Rod Oil Hole
Section View
Journal Bearing Area
OIL PRESSURE STANDARD
Oil Pressure Gauge Value 4.5 + 0.5 Bar
@4000RPM and 80°C at EOT sensor.