Royal Enfield Classic 350 2020 User manual

BS VI

FOREWORD
We congratulate you on your choice of the legendary Bullet motorcycle and welcome you to the exciting world
of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 350 motorcycle, the right
way and guide you to maintain your motorcycle meticulously. We have also provided tips on safe riding and on
minor adjustments for the care of your motorcycle. Please avail the four free & three paid services at the nearest
Royal Enfield Authorised Dealer / Service Center, at the appropriate time to maintain your Bullet motorcycle in
top riding condition. Log on to the exciting world of Royal Enfield website: www.royalenfield.com to get to know
more about the company, its products and exciting news from time to time. We request you to carefully read the
terms and conditions of warranty and other useful information given in this manual before starting to use your
Bullet Motorcycle.

2
NOTICE
Part No. RAM00207/A / Qty. 15000 / Jan ‘2020 / 10134
All information in this manual is based on the latest product information available at the time of publication.
Due to continuous improvements, there may be discrepancies between the information in this manual and your
motorcycle. Royal Enfield reserves the right to make production changes at any time without prior notice and
without incurring any obligation to make the same or similar changes to motorcycles previously built or sold.
All images shown are for reference to explain and need not to be exactly the same on the model you own.
Technical specifications are subject to change without prior notice.
“© Copyright 2020 Royal Enfield (A unit of Eicher Motors Ltd.). All Rights Reserved. No part of this manual shall be
copied, distributed or otherwise dealt without the express permission in writing of Royal Enfield”.
D i s c l a i me r
Applicable for all Matt finish motorcycles
1. Do not polish matt finished paint surfaces in your motorcycle as it will increase
the gloss level.
2. Wash the painted parts only with plain water and do not use any strong
solvents, cleaning agents or detergents.
3. Scratches, if happens on the matt finish parts cannot be touched up and
corrected / removed.
4. Warranty is not applicable for any matt finished painted parts of the motorcycle.
5. The Heat Resistance Coated components such as silencer pipe, exhaust
etc ... shall not be wiped clean with oiled cloth as it can generate smoke
when the vehicle is driven and also leave patch marks.
NOTE: BS VI
This mo tor cycle meet s Emis sion
Nor ms - Bharat (Trem) Stage - VI

3
CONTENTS
Personal and Motorcycle Information 4
Technical Specifications 5
Recommended Lubricants 8
Safety Definitions 9
Motorcycle Identification Numbers 10
Location of Key Parts 11
Operation of Controls 14
Pre-Operational Checks 18
Safe & Happy Riding 19
Running in Period 20
Warning Indications & Safety Systems 21
Starting 25
Gear Shifting, Riding & Stopping 26
Parking 27
Periodical Maintenance Chart 28
Tools & First Aid kit 32
Wheel Removal & Assembly 33
Minor Maintenance Tips 36
Long Trip Precautions 48
Washing Procedure 49
Storage Precautions 50
Trouble Shooting 51
Warranty Terms & Conditions 53
Emission Warranty 55
EVAP 58
Environment Care 60
Service & Maintenance Record 61
Regional & Area Offices 63
Notes 64

4
PERSONAL & MOTORCYCLE INFORMATION
Name
Door No./Street
Locality
City State Pin
Contact Nos. Res: Off: Mobile : Email :
Engine No. Battery No.
Frame No. Battery make
Reg. No. Licence No.
Date of Sale Valid till dt.
Model Key No. :
Tyre make Colour
Sold by Dealer Code

5
ENGINE
Engine Type ............. Single Cylinder 4 Stroke,
............................. Air cooled Fuel injection
Bore ............................ 70mm
Stroke ......................... 90mm
Swept volume .......... 346.36cc
Compression ratio . 8.5 ± 0.3:1
Maximum Power ..... 14.08Kw @ 5250 rpm
Maximum Torque .. 28 Nm @ 4000 rpm
Idle RPM .................... 1050+100
Starting ...................... Kick Start
............................. E-Start
Air filter element .... Paper element
Lubrication ............... Wet sump
Engine oil capacity 2.75 litres (First Fill only)
............................. 2.30 to 2.50 litres (subsequent refills)
Engine oil grade .... SAE 15W 50 API SL Grade &
............................. Above JASO MA2 Semi Synthetic
Cooling ...................... Natural air flow
IGNITION SYSTEM
Ignition system ........ Electronic ignition
............................. ECU / Variable
Spark plug Electrode gap
WQR8DC : 0.80 to 0.90 mm
Spark plug ............... WQR8DC M14 (Bosch)
TRANSM ISSION
Clutch ......................... Wet multiplate (6 plates)
Primary drive .......... Duplex chain
Primary ratio ........... 2.15 : 1
Gear box .................. Constant Mesh, 5 Speed
Gear Ratio ................ 1st 3.06:1
............................. 2nd 2.01:1
............................. 3rd 1.52:1
............................. 4th 1.21:1
............................. 5th 1:1
Final drive ................ 16 Teeth (Sprocket)
Final Ratio ................ 2.375:1
Drive Chain links .... 100 links

6
CHASSIS
Type ............................. Single downtube, using engine
............................. as stressed member
Frame .......................... Tubular
Suspension Front ....... Telescopic, 35mm forks,
................ 130mm travel
Rear ........ Twin gas charged shock
................ absorbers with 5 step adjust
................ able preload, 80mm travel
Brakes Front ....... 280mm Disc, 2-Piston caliper
................ With ABS
Rear ........ 153mm Drum, Single Lead
................ Internal Expanding
Tyre size Front ....... 90/90 X 19” - 52P
Rear ........ 110/90 X 18” - 61P
Tyre Pressure
Solo Front ............... 20 psi/1.41 kg/cm2
Rear ................ 30 psi/2.11 kg/cm2
With Pillion Front ............... 22 psi/1.55 kg/cm2
Rear ................ 32 psi/2.25 kg/cm2
Steering Lock ........................ In built
Fuel Type ............................... Unleaded Gasoline
Ethanol Content ................... E10 or less
Minimum Octane rating .... 91 R ON (R esea rch Oct an e
........................................ Number) or Higher
Fuel tank capacity .............. 13.5 litres approx.*
Low fuel warning ................ 4+0.5 litres approx.*
* The above values are approximate and the actual fuel
filling capacity will vary from the values mentioned.
ELECTRICALS
Generation ............................ Alternator
System ................................... 12V - DC (III Phase)
Battery ................................... 12V - 12 Ah MF
C AU T I O N
The use of petrol containing more than the specified ethanol
may cause the fuel tank corrosion & paint damage and may
also damage the rubber tubes in the fuel line as well.
It is recommended to use only unleaded petrol, as leaded
petrol may cause damage to the catalytic converter.

7
TECHNICAL SPECIFICATIONS
Values / Dimensions given above are for your guidance only.
In view of continuous improvements being done on our products, the specifications are likely to change
without prior notice.
W A R N I N G
Using bulbs / other electrical gadgets other than specified
rating may lead to over loading / erratic behaviour / premature
failure of electrical system.
Modifications on the motorcycle which are not approved by
Royal Enfield may not only disqualify for warranty, but also
affects performance of the motorcycle.
Head lamp .............................. 12V, H4-60/55W (Halogen)
Brake/Tail lamp ..................... 12V, P21/5W
Parking lamp ......................... 12V, 2W X 2 Nos.
Position lamp .......................... 12V, 4W
Speedometer lamp ............... 12V, 3.4W
Hi beam indicator ................ 12V, 1.7W
Neutral lamp tell tale ............ 12V, 1.7W
Turn signal tell tale ............... 12V, 1.7W
Turn signal .............................. 12V, 10W X 4 Nos.
Horn .......................................... 12V, 2.5 Amp (Max.)
Starter Motor ........................... 12V, 0.70 KW
Warning Indicator lamps .... 12V, 1.7W X 3 Nos.
DIMENSIONS
Length ......................... 2160 mm
Width ............................ 790 mm (Without Mirrors)
Height .......................... 1090 mm (Without Mirrors)
Wheel base ................. 1390 mm
Ground clearance. ... 135 mm
Saddle Height ............. 800 mm
WEIGHTS
Kerb weight (90% fuel&oil) ............. 195 Kg.
Gross vehicle weight ........................ 350 Kg.

8
RECOMMENDED LUBRICANTS
Grade SAE 15W 50 API SL Grade &
Above JASO MA2
Semi Synthetic
Capacity 2.75 Ltrs. (First Fill only)
2.30 to 2.50 Ltrs.
(during oil & filter element
replacement in periodical
maintenance)
C A U T I O N
Use of Wrong grade oil will reduce the life of the moving parts and seriously affect performance.
Engine O il
DO NOT Mix DOT 4 & Other brake fluid together.
Grade Royal Enfield Front
Fork Oil (or 1F
Grade Endurance)
Capacity 195 ml/leg
Fr ont Fork Oil
Capacity Front : 100 ml
Rear : 100 ml
Grade DOT 4
Brak e F l u id
NOTE
Recommendation subject to change without notice.

9
The information given under the titles : Warning, Caution and Note are for your safety and for the
care and safety to your motorcycle and others. Please read these carefully and if disregarded may
result in injury to yourself or others and damages to the motorcycle.
W A R N I N G
Indicates a potentially hazardous situation. Disregarding this message may result in injury to rider
or other persons.
C AU T I O N
This message if disregarded may result in damage to the motorcycle.
NOTE
Indicates important and useful messages for clearer understanding.
All Images shown in subsequent pages are for reference to explain and need not to be exactly the
same on the model you own.
SAFETY DEFINITIONS

10
MOTORCYCLE IDENTIFICATION NUMBERS
FRAME NUMBER
Punched on steering head tube right side.
ENGINE NUMBER
Punched on crankcase left top side.

11
LOCATION OF KEY PARTS
1. Turn Signal Switch
2. Horn Button
3. Cluth Lever
4. Day Flash
5. Head Lamp Dip Switch
6. Ignition Switch
7. Speedo Meter
8. Warning Indicator
9. Engine Kill Switch
10. Brake Lever
11. E-Start Switch Button
12. Petrol Tank Cap
13. Rear View Mirrors
1
6
3
5
2
7 8 9
10
11
12
4
13 13

12
LOCATION OF KEY PARTS
1. Mudgaurd Reflector Rear
2. Right Trafficator Rear
3. Tail Lamp
4. Shockabsorber (gas filled)
5. Air filter box
6. Pilot Lamp Right
7. Head Light
8. Number Plate Front
9. Right Trafficator Front
10. Steering lock
11. Brake Pedal
12. E-Start Motor
13. Kick Start Lever
14. Silencer
7
9
8
10
11
13
14
4
12
6
5
2
1
3

13
LOCATION OF KEY PARTS
1. Left Trafficator Front
2. Pilot Lamp Left
3. Fuel Tank
4. Battery Box Cover
5. Seat - Rider
6. Electricals & Tool Box Left
7. Seat - Pillion Rider
8. Left Trafficator Rear
9. Number Plate Rear
10. Canister
11. Side Stand
12. Center Stand
13. ABS Module
14. Gear Change Lever
15. Horn
1
3 4 57
8
9
12 10 1415
2
6
11
13

14
OPERATION OF CONTROLS
STEERING LOCK
Turn Clockwise to lock
Turn Anticlockwise to Unlock
IGNITION SWITCH
FILTER / ELECTRICAL / BOXES
Turn anti clockwise to open
BATTERY BOX
Turn anti clockwise to open
OFF ON
FUEL TANK CAP
O P E N
Turn Key Clockwise & lift the
lid.
C L O S E
Gently press lid till it “click”
into lock position.

15
1. Fuel Tank Mouth
2. Fuel Level Plate
3. Maximum Fuel Level
21
3
W A R N I N G
Do not overfill the fuel tank. Fill upto maximum fuel
level & stop filling when the fuel reaches the bottom of
Splash Arrestor.
Failure to do so will lead to canister damage or can
cause fuel spill out of fuel tank.
Petrol is highly explosive. Please ensure there are no
open flames or sparks nearby while refueling and fill
fuel tank only in a well ventilated area.
Please ensure petrol does not spill on painted
surfaces. Wipe immediately incase fuel spills over as
otherwise it will leave a permanent stain on the
painted surfaces.
OPERATION OF CONTROLS
2
FUEL TANK

16
ENGINE STOP SWITCH
Engine OFF
Engine ON
E-START SWITCH
Depress & hold till
engine starts.
OPERATION OF CONTROLS
Do not press the starter button
more than 5 sec. After three
successive cranking, wait for 30
sec battery to recover.
C AU T I O N
Turn off ignition switch when engine is not in
running condition. Failure to do so will discharge
the battery due to continuous headlamp ON.
NOTE
Key is common for ignition, petrol tank cap, steering
lock, battery cover and tool boxes.
Key can be removed only in locked position from
fuel tank, Filter box, Electrical boxes locks in “OFF”
position from Ignition switch.
Turn handle bar to extreme left, before attempting
to lock steering.

17
OPERATION OF CONTROLS
OFF (Push to off)
Right turn signal ON
Left turn signal ON
DAY FLASH
Press for Head Light Flash
DIMMER SWITCH
High beam
Low beam
HORN
Press
TURN SIGNAL SWITCH

18
PRE OPERATIONAL CHECKS
CHECK FOR
FRONT BRAKE
NOTE
Start engine, run for 2 minutes before checking Engine
Oil Level.
3. Free play and smoothness of all operating
controls.
4. Free movement of steering.
5. Any cuts, cracks in the tyre and correct tyre
pressure.
6. Operation of all electrical equipments.
8. Engine Oil Level is between
“MAX & MIN” Level.
FRONT BRAKE
1. Petrol level in the tank and leakage if any.
2. Smooth operation and free play in Front and Rear
Brake levers.
Brake Pedal M I N
MA X
MAX
MIN
7. Brake fluid level is above
the “MIN” mark in the
master cylinder.
REAR BRAKE